Reaction kettle for preparing cable material
By setting the reverse material blades and spiral blades in the reactor, the problem of uneven temperature of polyvinyl chloride during heating is solved, and the uniform mixing and heating effect of cable materials is achieved, and the occurrence of paste phenomenon is avoided.
Patent Information
- Application Number
- CN202420966946.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When polyvinyl chloride is heated in the reactor, the temperature is uneven due to the different distances of the heating source, which may cause paste phenomenon and affect the preparation quality of cable materials.
A reactor for cable material preparation is designed, and a reverse material blade and a spiral blade are arranged on the stirring rod and the stirring blade. The material close to the inner wall of the reaction tank is brought closer to the material through the reverse material blade, and the spiral blade makes room for the material to flow. Ensure that the center and inner wall of the reaction tank are mixed evenly.
Through this structural design, uniform heating of cable materials in the reactor is achieved, temperature uneven problem is prevented, and uniform mixing and heating effect of the materials are ensured.
Smart Images

Figure CN222342900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of reaction kettles, in particular to a reaction kettle for preparing cable materials. Background Art
[0002] Cable materials are the main raw materials for manufacturing cables. They are used to manufacture the insulation layer, sheath layer and other parts of the cables. Cable materials mainly include the following: insulation materials, sheath materials, and conductor materials. The insulation material is polyvinyl chloride, which is a common insulation material. When polyvinyl chloride is produced, it needs to be heated in a reactor and mixed with other additives. A heating jacket is often used for heating.
[0003] When the heating jacket is used, the inner wall of the reactor and the center of the reactor have different temperatures at different locations due to their different distances from the heating source, which causes the polyvinyl chloride to be heated unevenly and even to become sticky.
[0004] Therefore, it is necessary to propose a reactor for preparing cable materials to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a reactor for preparing cable materials, so as to solve the problem that the inner wall and the center of the reactor have different temperatures at different positions due to different distances from the heating source, which leads to uneven heating of polyvinyl chloride and even the occurrence of paste when the polyvinyl chloride is heated.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reactor for preparing cable materials, comprising a reactor body and a reaction tank arranged inside the reactor body for carrying the cable materials, wherein two stirring blades for stirring the cable materials are rotatably arranged inside the reaction tank, and a reverse material blade is fixedly arranged at the end of the stirring blade, and the reverse material blade is arranged obliquely;
[0007] A stirring rod is rotatably provided inside the reaction tank, and a plurality of transmission rods are fixedly provided outside the stirring rod, and one end of the transmission rod at the lower end is fixedly connected to one end of a corresponding stirring blade;
[0008] A fixing sleeve is arranged in the reaction tank, the outer side of the fixing sleeve is also fixedly connected to one end of the stirring blade, and a dispersion plate is fixedly arranged on the upper end of the fixing sleeve.
[0009] Preferably, a spiral blade is fixedly provided on the outer side of the stirring rod, and a feed slope is provided on the end of the spiral blade.
[0010] Preferably, the transmission rod at the upper end is fixedly connected to the inner wall of the fixing sleeve.
[0011] Preferably, the upper end of the dispersion plate is inclined.
[0012] Preferably, one end of the transmission rod is configured in a conical shape.
[0013] Preferably, an output device is fixedly provided at the upper end of the reactor body, the output end of the output device is fixedly connected to one end of a stirring rod, a plurality of connecting joints are provided on the outside of the reaction tank, a heating jacket is also provided on the outside of the reaction tank, a display meter is provided on the outside of the reactor body, and a plurality of support frames are fixedly provided on the outside of the reactor body.
[0014] Technical effects and advantages of the utility model:
[0015] 1. Through the shape setting of the reverse material blade, when the stirring rod stirs and accelerates the mixing of the cable material, the material close to the inner wall of the reaction tank can be moved closer to the inside of the reaction tank, preventing the material from being on the inner wall of the reaction tank for a long time, causing the problem of uneven heating temperature of materials at different positions;
[0016] 2. By setting the spiral blades, the material in the center of the reaction tank can make room for the material coming back, so that the material can flow and the material in the center of the reaction tank and near the inner wall can be mixed to ensure that the materials at different positions are heated evenly and the materials at two locations are double treated. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the reactor structure for preparing the cable material of the utility model.
[0018] Figure 2 This is a schematic diagram of the structure of the reaction tank of the utility model.
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the reaction tank of the utility model.
[0020] Figure 4 This is a schematic diagram of the internal structure of the reaction tank of the utility model.
[0021] In the figure: 1. Reactor body; 101. Reaction tank; 102. Output device; 103. Connecting joint; 104. Display meter; 2. Heating jacket; 3. Support frame; 4. Stirring rod; 5. Stirring blade; 6. Reverse material blade; 7. Spiral blade; 701. Feed ramp; 8. Fixed sleeve; 10. Transmission rod; 12. Dispersing plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides Figure 1 - Figure 4 A reactor for preparing cable materials shown in the figure comprises a reactor body 1 and a reaction tank 101 arranged inside the reactor body 1 for carrying the cable materials. An output device 102 is fixedly arranged on the upper end of the reactor body 1, wherein the output device 102 is composed of a reduction servo motor and a planetary reducer to control the stirring speed of the material, so as to facilitate the handling of objects with high viscosity after melting, such as cable materials. The reduction servo motor and the planetary reducer are prior arts and will not be described in detail here.
[0024] A heating jacket 2 is also provided on the outside of the reaction tank 101, and a plurality of connecting joints 103 are provided on the outside of the reaction tank 101, which are convenient for conveying and discharging materials, gases and steam in heating, etc. A display meter 104 is provided on the outside of the reactor body 1, which is convenient for observing the pressure and temperature inside the reaction tank 101. The display meter 104 is detected by a temperature sensor and a pressure sensor, etc., which are commonly used existing technologies and are not described in detail here. A plurality of support frames 3 are fixedly provided on the outside of the reactor body 1, which are convenient for placing the reactor body 1. Two stirring blades 5 for stirring the cable material are rotatably provided inside the reaction tank 101, and the stirring blades 5 are arranged in an arc shape. A reverse material blade 6 is also fixedly provided at the end of the stirring blade 5, and the reverse material blade 6 is arranged in an inclined manner, which is convenient for bringing the material toward the middle of the stirring rod 4;
[0025] A stirring rod 4 is rotatably provided inside the reaction tank 101, and the output end of the output device 102 is fixedly connected to one end of the stirring rod 4. A plurality of transmission rods 10 are fixedly provided outside the stirring rod 4, and one end of the transmission rod 10 at the lower end is fixedly connected to one end of the corresponding stirring blade 5;
[0026] A fixing sleeve 8 is provided in the reaction tank 101 , and a dispersion plate 12 is fixedly provided on the upper end of the fixing sleeve 8 . The upper end of the dispersion plate 12 is inclined to facilitate the materials to directly approach the inner wall of the reaction tank 101 .
[0027] A spiral blade 7 is fixedly provided on the outer side of the stirring rod 4, and a feed slope 701 is provided at the end of the spiral blade 7 to facilitate the material to enter the fixed sleeve 8 and move toward the dispersion plate 12. The transmission rod 10 at the upper end is fixedly connected to the inner wall of the fixed sleeve 8. The stability of the fixed sleeve 8 driven by the stirring rod 4 is increased by setting a plurality of transmission rods 10. One end of the transmission rod 10 is set in a cone shape to reduce the resistance of the material contacting the transmission rod 10 when the material passes through the transmission rod 10.
[0028] Working principle: the operator opens the output device 2 to preheat the reactor, then opens the reactor body 1, and then adds the cable raw materials and additives into the reactor 101, closes the reactor body 1, and then opens the output device 102, so that the output device 102 drives the stirring rod 4 to rotate, and then the stirring rod 4 drives the transmission rod 10 to rotate, and then drives the stirring blade 5 to rotate to mix the materials, and then drives the return blade 6, and then the return blade 6 drives the materials near the inner wall of the reactor 101 to move toward the stirring rod 4;
[0029] At the same time, the stirring rod 4 drives the spiral blade 7 to rotate, so that the spiral blade 7 drives the material at the center of the reaction tank 101 to move toward the dispersion plate 12 under the setting of the fixed sleeve 8, so that the material overflows the fixed sleeve 8, and the material at the center of the reaction tank 101 moves toward the inner wall of the reaction tank 101 through the setting of the dispersion plate 12, and then through the action of the spiral blade 7, the material at the stirring rod 4 forms a gap, which facilitates the material close to the inner wall of the reaction tank 101 to move toward the stirring rod 4, so as to complete the alternation of materials at different positions and make them heated evenly.
Claims
1. A reactor for preparing cable materials, comprising a reactor body (1) and a reaction tank (101) arranged inside the reactor body (1) for carrying the cable materials, characterized in that: Two stirring blades (5) for stirring the cable material are rotatably arranged inside the reaction tank (101), and a material return blade (6) is fixedly arranged at the end of the stirring blade (5), and the material return blade (6) is arranged in an inclined manner; A stirring rod (4) is rotatably provided inside the reaction tank (101), and a plurality of transmission rods (10) are fixedly provided outside the stirring rod (4), and one end of the transmission rod (10) at the lower end is fixedly connected to one end of a corresponding stirring blade (5); The reaction tank (101) is provided with a fixing sleeve (8), the outer side of the fixing sleeve (8) is also fixedly connected to one end of the stirring blade (5), and the upper end of the fixing sleeve (8) is fixedly provided with a dispersion plate (12).
2. A reactor for preparing cable materials according to claim 1, characterized in that: A spiral blade (7) is fixedly provided on the outer side of the stirring rod (4), and a feed inclined surface (701) is provided at the end of the spiral blade (7).
3. A reactor for preparing cable materials according to claim 1, characterized in that: The transmission rod (10) at the upper end is fixedly connected to the inner wall of the fixing sleeve (8).
4. A reactor for preparing cable materials according to claim 1, characterized in that: The upper end of the dispersion plate (12) is arranged in an inclined manner.
5. A reactor for preparing cable materials according to claim 1, characterized in that: One end of the transmission rod (10) is arranged in a cone shape.
6. A reactor for preparing cable materials according to claim 1, characterized in that: An output device (102) is fixedly provided on the upper end of the reactor body (1), and the output end of the output device (102) is fixedly connected to one end of a stirring rod (4). A plurality of connecting joints (103) are provided on the outside of the reaction tank (101). A heating jacket (2) is also provided on the outside of the reaction tank (101). A display meter (104) is provided on the outside of the reactor body (1), and a plurality of supporting frames (3) are fixedly provided on the outside of the reactor body (1).