Rotary spraying instrument
By introducing a rotary design and vacuum purification system into the sprayer, the problem of the sprayer lacks vacuum purification and difficult workpiece positioning is solved, and the purification and workpiece positioning convenience during the spraying process is achieved, and the flexibility of the equipment is improved. Environmental protection.
Patent Information
- Application Number
- CN202421037492.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing sprayers lack the vacuum purification function. The particulate matter and harmful gases generated during the painting process cause pollution to the human body and the environment, and are inconvenient to position the cylindrical workpiece. They usually require bonding methods, which are time-consuming and labor-intensive.
A rotary sprayer is designed, including a box, partition, spraying mechanism, rotary mechanism, axial flow fan and activated carbon filter, through a centrifugal pump, suction tube, drain tube, fixing cylinder, atomization spray head and connection The pipe realizes spraying and vacuum purification of the paint, uses motors, gears and bidirectional screws and other components to drive the atomization nozzle and workpiece to rotate, and improves the purification effect through activated carbon filters and dustproof nets.
It realizes convenient clamping and positioning of cylindrical workpieces, ensuring that the workpiece is in the center during the spraying process, and has vacuum purification functions, protects the surrounding environment and personnel health, is simple to operate, and improves the flexibility and practicality of the equipment.
Smart Images

Figure CN222343208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spraying apparatuses, in particular to a rotary spraying apparatus. Background Art
[0002] At present, a Chinese utility model with the announcement number CN218982064U discloses a spraying instrument with protection and heat dissipation functions, which relates to the technical field of spraying instruments in the power industry, and is characterized in that it includes: a mounting mechanism, the mounting mechanism includes a mounting frame, a climbing mechanism is arranged inside the mounting frame, a spraying mechanism is arranged on the side of the climbing mechanism, the mounting mechanism also includes a mounting pad, the mounting pad is located below the mounting frame, an electric push rod is arranged on the upper surface of the mounting pad, a base is arranged on the top of the electric push rod, and the base is located at the bottom of the mounting frame. The beneficial effects of the utility model are: it can improve the heat dissipation and protection effects of the device, and make the installation and disassembly of the spraying mechanism more convenient, and at the same time, it can make the spraying mechanism climb, improve the flexibility of the device, and enable the device to adapt to spraying work at different heights.
[0003] Although the existing sprayer can spray the inhaled paint outward through atomization and can be flexibly adjusted up and down, there are still other problems in the use process. For example, it does not have a dust suction and purification function. The sprayer will generate a large amount of particulate matter and harmful gases during the painting process. If the spraying component is in a leaking state, the harmful gases generated during the spraying process will be inhaled into the human body and will also cause pollution to the surrounding environment. It is also inconvenient to position the cylindrical workpiece. In order to prevent the cylindrical workpiece from shifting during the spraying process, a bonding method is usually adopted. Glue is applied to the bottom of the workpiece and then it is pasted to the designated position, which is time-consuming and labor-intensive. In order to solve the above-mentioned problems, we propose a rotary sprayer. Utility Model Content
[0004] The utility model aims to provide a rotary spraying apparatus, which solves the problem that the existing spraying apparatus does not have a dust suction and purification function and is inconvenient for positioning a cylindrical workpiece.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a rotary sprayer, comprising a box body, a partition welded inside the box body, a cylinder bolted to the partition is penetrated on the top of the box body, a shell is installed on the output end of the cylinder, a spraying mechanism and a rotating mechanism are respectively arranged inside the shell, an axial flow fan is bolted inside the box body, an activated carbon filter is arranged on the top of the partition, air suction holes and air exhaust ports are respectively opened on the bottom of the partition and one side of the box body, a fixed frame is bolted inside the box body, a bidirectional screw is rotatably connected inside the fixed frame, a handle is welded on the other end of the bidirectional screw, two threaded plates are threadedly connected to the surface of the bidirectional screw, and a clamping plate is welded on the top of the threaded plate.
[0006] The above technical solution can facilitate the clamping and fixing of the cylindrical workpiece, and the operation is simple and convenient. The workpiece is automatically located at the center spray point after being fixed, and has good flexibility. At the same time, it can have dust removal and purification functions, thereby ensuring the health of surrounding personnel, improving the surrounding environment, and having high practicality.
[0007] The utility model is further configured as follows: the spraying mechanism includes a centrifugal pump, which is bolted to the inside of the shell, and the two ends of the centrifugal pump are respectively fixedly sleeved with a suction pipe and a discharge pipe, a fixed cylinder is penetrated through the bottom of the shell, and the other end of the discharge pipe extends to the inside of the fixed cylinder, and a mounting frame is installed at the bottom of the fixed cylinder, and two atomizing nozzles are installed on the mounting frame, and the top of the atomizing nozzle is fixedly sleeved with a connecting pipe connected to the fixed cylinder.
[0008] By adopting the above technical solution, through the arrangement of a centrifugal pump, a suction pipe, a discharge pipe, a fixed cylinder, a mounting frame, an atomizing nozzle and a connecting pipe, when the centrifugal pump is started, the paint in the upper half area of the shell will be sucked in through the suction pipe, and then discharged into the fixed cylinder through the discharge pipe. The paint sent into the fixed cylinder will be sprayed out from the atomizing nozzle through the connecting pipe.
[0009] The utility model is further configured as follows: the rotating mechanism comprises a motor, the motor is bolted to the inside of the housing through a pad, the output end of the motor is fixedly sleeved with a first gear, and the surface of the fixed cylinder is fixedly sleeved with a second gear meshing with the first gear.
[0010] By adopting the above technical solution, through the setting of the motor, the first gear and the second gear, the fixed cylinder and the atomizing nozzle can be driven to rotate continuously around the cylindrical workpiece. When the motor is started, it will drive the first gear to rotate. When the first gear rotates, it will drive the shell to rotate with the cooperation of the second gear.
[0011] The utility model is further configured as follows: the top and the bottom of the activated carbon filter are both clamped with clamping seats, and the other sides of the two clamping seats are bolted to the box body and the partition respectively.
[0012] By adopting the above technical solution, the activated carbon filter can be limited by setting the holder to prevent the activated carbon filter from shaking and shifting after installation.
[0013] The utility model is further configured as follows: a dustproof net is bolted to one side of the box body.
[0014] By adopting the above technical solution, the dustproof net is provided to have a dustproof function, thereby preventing dust in the air from falling inward through the exhaust port.
[0015] The utility model is further configured as follows: a slide rail is bolted inside the fixing frame, and a sliding block slidably connected to the slide rail is welded at the bottom of the threaded plate.
[0016] By adopting the above technical solution, the threaded plate can be limited by setting the slide rail and the slider to prevent the threaded plate from rotating during the forward and backward movement.
[0017] The utility model is further configured as follows: the back-facing sides of the two clamping plates are both bolted with rubber pads.
[0018] By adopting the above technical solution, the inner wall of the cylindrical workpiece can be protected by the provision of the rubber pad, so as to prevent the clamping plate from scratching the workpiece when the external support is clamped.
[0019] In summary, the utility model has the following beneficial effects:
[0020] 1. The utility model opens the box door first and puts the workpiece into the fixed frame. When placing the workpiece, it needs to be covered on the two clamping plates. Then, the handle is held by hand to drive the bidirectional screw to rotate. When the bidirectional screw rotates, it drives the two threaded plates to move outward synchronously through the cooperation of the slide rail and the slider. When the threaded plate moves, it drives the clamping plate to push the workpiece and clamp it at the center, which can facilitate the clamping and fixing of the cylindrical workpiece. The operation is simple and convenient, so that the workpiece is automatically in the center spray point position after being fixed, and the flexibility is good.
[0021] 2. The utility model starts the motor, centrifugal pump and axial flow fan at the same time. After starting, the motor will drive the mounting frame and the atomizing nozzle to rotate around the workpiece. After starting, the centrifugal pump will suck the paint and spray it out from the atomizing nozzle. After starting, the axial flow fan will rotate the internal impeller. When the impeller rotates, it will suck the gas in the lower chamber through the suction hole. After being sucked in, the gas will be discharged from the exhaust port under the adsorption of the activated carbon filter. It can have the function of dust removal and purification, thereby ensuring the health of people around, improving the surrounding environment, and having high practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0023] Figure 2 It is a front sectional view of the structure of the utility model;
[0024] Figure 3 It is a partially enlarged sectional view of the left side of the structure of the utility model.
[0025] Figure numerals: 1. Box body; 2. Partition; 3. Cylinder; 4. Shell; 5. Spraying mechanism; 51. Centrifugal pump; 52. Suction tube; 53. Discharge tube; 54. Fixed cylinder; 55. Mounting frame; 56. Atomizing nozzle; 57. Connecting pipe; 6. Rotating mechanism; 61. Motor; 62. First gear; 63. Second gear; 7. Axial fan; 8. Activated carbon filter; 9. Suction hole; 10. Exhaust port; 11. Fixed frame; 12. Bidirectional screw; 13. Threaded plate; 14. Clamping plate; 15. Turning handle; 16. Holder; 17. Dust net; 18. Slide rail; 19. Slider; 20. Rubber pad. DETAILED DESCRIPTION
[0026] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0027] Embodiment 1:
[0028] refer to Figure 1 and Figure 2 A rotary sprayer comprises a box body 1, a partition 2 is welded inside the box body 1, a cylinder 3 bolted to the partition 2 is provided on the top of the box body 1, a shell 4 is installed on the output end of the cylinder 3, a spraying mechanism 5 and a rotating mechanism 6 are provided inside the shell 4, an axial flow fan 7 is bolted inside the box body 1, an activated carbon filter 8 is provided on the top of the partition 2, an air suction hole 9 and an air outlet 10 are provided on the bottom of the partition 2 and one side of the box body 1, and a motor 61, a centrifugal pump 51 and an axial flow fan 7 are started at the same time. After starting, the motor 61 will drive the mounting frame 55 and the atomizing nozzle 56 to rotate around the workpiece. After starting, the centrifugal pump 51 will suck in the paint and spray it out from the atomizing nozzle 56. After starting, the axial flow fan 7 will rotate the internal impeller. When the impeller rotates, it will suck in the gas in the lower chamber through the suction hole 9. After being sucked in, the gas will be discharged from the exhaust port 10 under the adsorption of the activated carbon filter 8. It can have the dust removal and purification function, protect the health of the surrounding people, improve the surrounding environment, and has high practicality.
[0029] refer to Figure 2The spraying mechanism 5 includes a centrifugal pump 51, which is bolted to the inside of the shell 4. The two ends of the centrifugal pump 51 are fixedly sleeved with a suction pipe 52 and a discharge pipe 53, respectively. A fixed cylinder 54 is provided through the bottom of the shell 4. The other end of the discharge pipe 53 extends to the inside of the fixed cylinder 54. A mounting frame 55 is installed at the bottom of the fixed cylinder 54. Two atomizing nozzles 56 are installed on the mounting frame 55. A connecting pipe 57 connected to the fixed cylinder 54 is fixedly sleeved on the top of the atomizing nozzle 56. Through the arrangement of the centrifugal pump 51, the suction pipe 52, the discharge pipe 53, the fixed cylinder 54, the mounting frame 55, the atomizing nozzle 56 and the connecting pipe 57, when the centrifugal pump 51 is started, the paint in the upper half area of the shell 4 will be sucked in through the suction pipe 52, and then discharged into the fixed cylinder 54 through the discharge pipe 53. The paint fed into the fixed cylinder 54 will be sprayed out from the atomizing nozzle 56 through the connecting pipe 57.
[0030] refer to Figure 2 The rotating mechanism 6 includes a motor 61, which is bolted to the inside of the shell 4 through a pad. The output end of the motor 61 is fixedly sleeved with a first gear 62, and the surface of the fixed cylinder 54 is fixedly sleeved with a second gear 63 meshing with the first gear 62. Through the arrangement of the motor 61, the first gear 62 and the second gear 63, the fixed cylinder 54 and the atomizing nozzle 56 can be driven to rotate continuously around the cylindrical workpiece. When the motor 61 is started, it will drive the first gear 62 to rotate. When the first gear 62 rotates, it will drive the shell 4 to rotate with the cooperation of the second gear 63.
[0031] refer to Figure 2 The top and bottom of the activated carbon filter 8 are both clamped with a holder 16, and the other sides of the two holders 16 are bolted to the box body 1 and the partition 2 respectively. Through the setting of the holder 16, the activated carbon filter 8 can be limited to prevent the activated carbon filter 8 from shaking and shifting after installation.
[0032] refer to Figure 2 A dustproof net 17 is bolted to one side of the box body 1. Through the setting of the dustproof net 17, it can have a dustproof function to prevent dust in the air from falling into the inside through the exhaust port 10.
[0033] Brief description of the use process: by starting the motor 61, the centrifugal pump 51 and the axial flow fan 7 at the same time, the motor 61 will drive the mounting frame 55 and the atomizing nozzle 56 to rotate around the workpiece after starting, the centrifugal pump 51 will suck the paint and spray it out from the atomizing nozzle 56 after starting, and the axial flow fan 7 will rotate the internal impeller after starting. When the impeller rotates, it will suck the gas in the lower chamber through the suction hole 9. After being sucked in, the gas will be adsorbed by the activated carbon filter 8 and discharged from the exhaust port 10.
[0034] Embodiment 2:
[0035] refer to Figure 2 and Figure 3 , a rotary spraying instrument, the interior of the box body 1 is bolted with a fixed frame 11, the interior of the fixed frame 11 is rotatably connected with a bidirectional screw 12, the other end of the bidirectional screw 12 is welded with a turning handle 15, the surface of the bidirectional screw 12 is threadedly connected with two threaded plates 13, and the top of the threaded plate 13 is welded with a clamping plate 14. The box door is opened first to put the workpiece into the fixed frame 11, and the workpiece needs to be covered on the two clamping plates 14 when placed, and then the turning handle 15 is held by hand to drive the bidirectional screw 12 to rotate. When the bidirectional screw 12 rotates, it will drive the two threaded plates 13 to move outward synchronously through the cooperation of the slide rail 18 and the slider 19. When the threaded plate 13 moves, it will drive the clamping plate 14 to push the workpiece and clamp it at the center, which can facilitate the clamping and fixing of the cylindrical workpiece. The operation is simple and convenient, so that the workpiece is automatically in the center spray point position after being fixed, and the flexibility is good.
[0036] refer to Figure 3 A slide rail 18 is bolted inside the fixed frame 11, and a slider 19 slidably connected to the slide rail 18 is welded at the bottom of the threaded plate 13. Through the setting of the slide rail 18 and the slider 19, the threaded plate 13 can be limited to prevent the threaded plate 13 from rotating during the forward and backward movement.
[0037] refer to Figure 3 The two clamping plates 14 are bolted with rubber pads 20 on the opposite sides. The rubber pads 20 can protect the inner wall of the cylindrical workpiece and prevent the clamping plates 14 from scratching the workpiece when the clamping plates 14 are clamped externally.
[0038] Brief description of the usage process: first open the box door and put the workpiece into the fixed frame 11. When placing the workpiece, it needs to be covered on the two clamping plates 14. Then hold the turning handle 15 by hand to drive the bidirectional screw 12 to rotate. When the bidirectional screw 12 rotates, it will drive the two threaded plates 13 to move outward synchronously through the cooperation of the slide rail 18 and the slider 19. When the threaded plate 13 moves, it will drive the clamping plate 14 to push the workpiece and clamp it at the center.
[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A rotary spraying apparatus, comprising a housing (1), characterized in that: A partition (2) is welded inside the box (1), a cylinder (3) bolted to the partition (2) is provided through the top of the box (1), a shell (4) is installed at the output end of the cylinder (3), a spraying mechanism (5) and a rotating mechanism (6) are respectively provided inside the shell (4), an axial flow fan (7) is bolted inside the box (1), an activated carbon filter (8) is provided on the top of the partition (2), an air intake hole (9) and an air outlet (10) are respectively provided at the bottom of the partition (2) and one side of the box (1), a fixing frame (11) is bolted inside the box (1), a bidirectional screw (12) is rotatably connected inside the fixing frame (11), a turning handle (15) is welded to the other end of the bidirectional screw (12), two threaded plates (13) are threadedly connected to the surface of the bidirectional screw (12), and a clamping plate (14) is welded to the top of the threaded plate (13).
2. A rotary spray coating apparatus according to claim 1, characterized in that: The spraying mechanism (5) comprises a centrifugal pump (51), the centrifugal pump (51) is bolted to the inside of the shell (4), the two ends of the centrifugal pump (51) are respectively fixedly sleeved with a suction pipe (52) and a discharge pipe (53), the bottom of the shell (4) is penetrated by a fixed cylinder (54), the other end of the discharge pipe (53) extends to the inside of the fixed cylinder (54), the bottom of the fixed cylinder (54) is installed with a mounting frame (55), the mounting frame (55) is installed with two atomizing nozzles (56), and the top of the atomizing nozzle (56) is fixedly sleeved with a connecting pipe (57) connected to the fixed cylinder (54).
3. A rotary spray coating apparatus according to claim 2, characterized in that: The rotating mechanism (6) comprises a motor (61), the motor (61) being bolted to the inside of the housing (4) via a backing plate, the output end of the motor (61) being fixedly sleeved with a first gear (62), and the surface of the fixed cylinder (54) being fixedly sleeved with a second gear (63) meshing with the first gear (62).
4. A rotary spray coating apparatus according to claim 1, characterized in that: The top and bottom of the activated carbon filter (8) are both clamped with clamping seats (16), and the other sides of the two clamping seats (16) are bolted to the box body (1) and the partition (2) respectively.
5. A rotary spray coating apparatus according to claim 1, characterized in that: A dustproof net (17) is bolted to one side of the box body (1).
6. A rotary spray coating apparatus according to claim 1, characterized in that: A slide rail (18) is bolted inside the fixed frame (11), and a sliding block (19) slidably connected to the slide rail (18) is welded at the bottom of the threaded plate (13).
7. A rotary spray coating apparatus according to claim 1, characterized in that: The two clamping plates (14) are both bolted with rubber pads (20) on the opposite sides.
Citation Information
Patent Citations
Spraying instrument with protection and heat dissipation functions
CN218982064U