Thermal spraying device for metal anti-corrosion coating in humid environment

By using positioning frames, adjustment screws and motor-driven mobile mechanisms in the spraying device, combined with filter plates and recycling pumps, the problems of low efficiency and unevenness of existing spraying technology are solved, and efficient and uniform metal anti-corrosion coating is achieved. Effect.

CN222343211UActive Publication Date: 2025-01-14WUXI HUAJIN SPRAY ANTICORROSION TECH SERVICE CO LTD
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Patent Information

Application Number
CN202421076361.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing spraying technology is inefficient and inaccurate in operation, resulting in uneven spraying results and affecting the quality of the workpiece.

Method used

A metal anticorrosion coating thermal spray device in humid environments is designed, including a spray box and a coating box. It adopts a clamping mechanism of positioning frame, adjustment screw and clamping sheet to drive the screw and thread sleeve to realize the movement of the nozzle. Combining heating lamps and filter plates, improve spraying accuracy and efficiency, and recover excess coatings through a recycling pump.

Benefits of technology

The spraying efficiency and accuracy are improved, and the uniform coating on the surface of the workpiece is achieved, resources are saved and the spraying quality is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a hot spraying device for a metal anticorrosive coating in a humid environment, which belongs to the technical field of spraying equipment and comprises a spraying box and a coating box, a delivery pump is fixedly mounted on the outer wall of the coating box, the output end of the delivery pump is connected with a spray head through a hose, the spray head is positioned inside the spraying box, and the spray head is connected with the delivery pump through a hose. A moving mechanism is arranged between the spray head and the spraying box, and a clamping mechanism is arranged below the spray head; the clamping mechanism comprises two positioning frames corresponding to each other, the inner sides of the two positioning frames are in threaded connection with adjusting screw rods, the lower ends of the adjusting screw rods are rotationally connected with clamping pieces, a first motor is fixedly installed on the outer wall of the spraying box, an output shaft of the first motor is fixedly connected with one of the positioning frames, and an output shaft of the first motor is fixedly connected with the other positioning frame. And the other positioning frame is rotationally connected with the inner wall of the spraying box. According to the hot spraying device for the metal anti-corrosion coating in the humid environment, the spraying efficiency is improved, time and labor are saved, and good practicability is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to a metal anti-corrosion coating thermal spraying device in a humid environment. Background Art

[0002] Metal anti-corrosion coating is a shielding coating formed on the metal surface to prevent water and oxygen from contacting the metal surface, and to isolate the metal surface from the surrounding medium. It can resist chemical damage and has a certain mechanical strength to prevent metal materials from corroding in a humid environment. Metal anti-corrosion coating usually uses a thermal spray device when spraying. Metal thermal spraying refers to heating and melting the coating material, atomizing it into extremely fine particles with a high-speed airflow, and spraying it onto the workpiece surface at a very high speed to form a coating. According to the needs, different coating materials can be selected to obtain one or more properties such as wear resistance, corrosion resistance, oxidation resistance, and heat resistance.

[0003] Existing spraying technologies are mostly carried out manually with a spray gun, but the manual spraying method is extremely inefficient, and the accuracy of the spraying is not accurately controlled during manual operation, which will lead to uneven spraying results, thereby greatly reducing the spraying quality of the workpiece. Therefore, a metal anti-corrosion coating thermal spraying device in a humid environment is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides a metal anti-corrosion coating thermal spraying device in a humid environment, which has the advantages of improving spraying efficiency, etc., and solves the problem that the existing spraying technology is mostly carried out manually with a spray gun, but the manual spraying method is extremely inefficient, and the accuracy of the spraying is not accurately controlled during manual operation, which will lead to uneven spraying results, thereby greatly reducing the spraying quality of the workpiece.

[0005] To achieve the above object, the utility model provides the following technical solutions: a metal anti-corrosion coating thermal spray device in a humid environment, comprising a spray box and a paint box, a delivery pump is fixedly installed on the outer wall of the paint box, the output end of the delivery pump is connected to a spray head through a hose, the spray head is located inside the spray box, a moving mechanism is arranged between the spray head and the spray box, and a clamping mechanism is arranged below the spray head;

[0006] The clamping mechanism comprises two positioning frames corresponding to each other, the inner sides of the two positioning frames are both threadedly connected with adjusting screws, the lower ends of the adjusting screws are rotatably connected with clamping pieces, a first motor is fixedly mounted on the outer wall of the spray box, the output shaft of the first motor is fixedly connected to one of the positioning frames, and the other positioning frame is rotatably connected to the inner wall of the spray box;

[0007] The moving mechanism includes a second motor. A lead screw is fixedly installed on the output shaft of the second motor. A threaded sleeve is threadedly connected to the outside of the lead screw. A sliding sleeve is fixedly installed on the lower side of the threaded sleeve. The spray head is fixedly installed on the lower side of the sliding sleeve.

[0008] Furthermore, the paint tank is fixedly installed on the top of the spraying tank. A tank cover is arranged on the top of the paint tank. The second motor is fixedly installed on the side wall of the top of the spraying tank.

[0009] Furthermore, the outer shape of the positioning frame is in a U shape. The upper end of the adjusting screw is fixedly connected with a knob.

[0010] Furthermore, heating lamps are fixedly installed on the inner wall of the spraying tank. The heating lamps are located behind the clamping mechanism.

[0011] Furthermore, guide rods are fixedly installed inside the spraying tank. The sliding sleeve is sleeved on the outer wall of the guide rod. One end of the lead screw away from the second motor is rotatably connected to the inner wall of the spraying tank.

[0012] Furthermore, a filter plate is arranged below the clamping mechanism. A pull rod is fixedly connected to the upper side of the filter plate. The number of the pull rods is set to two.

[0013] Furthermore, two cushion plates are fixedly installed on the inner wall of the spraying tank. The filter plate is placed on the upper sides of the two cushion plates.

[0014] Furthermore, a recovery pump is fixedly installed on the side wall of the bottom of the spraying tank. The output end of the recovery pump is connected to the paint tank through a pipeline.

[0015] Compared with the prior art, the present utility model provides a hot spraying device for metal anti-corrosion coatings in a humid environment, which has the following beneficial effects:

[0016] 1. For the hot spraying device for metal anti-corrosion coatings in a humid environment, the metal part is clamped and fixed through the cooperation of two positioning frames, adjusting screws and clamping pieces. The paint in the paint tank is conveyed to the spray head through a delivery pump, so that the spray head sprays the metal part. During the spraying process, by starting the first motor to drive the positioning frame to rotate, thereby driving the metal part and the other positioning frame to rotate. By starting the second motor to drive the lead screw to rotate, and driving the threaded sleeve to move, while driving the sliding sleeve and the spray head to move, the spraying position of the spray head is adjusted, so as to spray the surface of the metal part comprehensively, improving the spraying efficiency, saving time and effort, and having good practicability.

[0017] 2. The metal anti-corrosion coating hot spray device in a humid environment can filter the excess paint sprayed from the nozzle through the filter plate, so that the filtered paint falls to the bottom of the spray box and is recovered into the paint box by a recovery pump, which facilitates recycling, saves resources and improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0020] Figure 3 This is a front view of the structure of the utility model;

[0021] Figure 4 It is a structural stereogram of the filter plate of the utility model.

[0022] In the figure: 1. spray box; 2. paint box; 3. delivery pump; 4. nozzle; 5. positioning frame; 6. adjusting screw; 7. clamping plate; 8. first motor; 9. second motor; 10. screw; 11. threaded sleeve; 12. sliding sleeve; 13. guide rod; 14. filter plate; 15. recovery pump; 16. pull rod; 17. pad; 18. heating lamp; 19. metal parts. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] See also Figure 1-4 In this embodiment, a metal anti-corrosion coating thermal spraying device in a humid environment includes a spray box 1 and a paint box 2. The paint box 2 is fixedly installed on the top of the spray box 1. A box cover is provided on the top of the paint box 2. A delivery pump 3 is fixedly installed on the outer wall of the paint box 2. The output end of the delivery pump 3 is connected to a nozzle 4 through a hose. The nozzle 4 is located inside the spray box 1.

[0026] In this embodiment, a clamping mechanism is arranged below the spray head 4. The clamping mechanism includes two corresponding positioning frames 5. The inner sides of the two positioning frames 5 are both connected with adjusting screws 6 in a threaded manner. The lower end of the adjusting screw 6 is rotatably connected with a clamping piece 7. A first motor 8 is fixedly installed on the outer wall of the spraying box 1. The output shaft of the first motor 8 is fixedly connected with one of the positioning frames 5, and the other positioning frame 5 is rotatably connected with the inner wall of the spraying box 1.

[0027] Among them, the outer shape of the positioning frame 5 is in a C shape. The upper end of the adjusting screw 6 is fixedly connected with a knob, which is convenient for rotating and adjusting the adjusting screw 6. The cooperation of the two positioning frames 5 is convenient for clamping the metal part 19.

[0028] In this embodiment, a moving mechanism is arranged between the spray head 4 and the spraying box 1. The moving mechanism includes a second motor 9. The second motor 9 is fixedly installed on the top side wall of the spraying box 1. A lead screw 10 is fixedly installed on the output shaft of the second motor 9. A threaded sleeve 11 is connected with the outside of the lead screw 10 in a threaded manner. A sliding sleeve 12 is fixedly installed on the lower side of the threaded sleeve 11. The spray head 4 is fixedly installed on the lower side of the sliding sleeve 12. Among them, a guide rod 13 is fixedly installed inside the spraying box 1. The sliding sleeve 12 is sleeved on the outer wall of the guide rod 13. One end of the lead screw 10 far from the second motor 9 is rotatably connected with the inner wall of the spraying box 1.

[0029] In this embodiment, a heating lamp 18 is fixedly installed on the inner wall of the spraying box 1. The heating lamp 18 is located behind the clamping mechanism. The heating lamp 18 can be used to heat the inside of the spraying box 1, so that the melted coating material can maintain a sufficient temperature before the spraying is completed, ensuring the spraying quality.

[0030] Embodiment Two:

[0031] Please refer to Figure 1 and Figure 4 , on the basis of Embodiment One, a filter plate 14 is arranged below the clamping mechanism. A pull rod 16 is fixedly connected to the upper side of the filter plate 14. The number of the pull rods 16 is set to two. Among them, two cushion plates 17 are fixedly installed on the inner wall of the spraying box 1. The filter plate 14 is placed on the upper sides of the two cushion plates 17.

[0032] It should be noted that a recovery pump 15 is fixedly installed on the bottom side wall of the spraying box 1. The output end of the recovery pump 15 is connected with the paint tank 2 through a pipeline. The filter plate 14 is convenient for filtering the excess paint sprayed by the spray head 4, so that the filtered paint falls to the bottom of the spraying box 1. The recovery pump 15 is used to recover it into the paint tank 2, which is convenient for recycling and saves resources.

[0033] The working principle of the above embodiments is as follows:

[0034] When the utility model is in use, the metal part 19 is clamped and fixed by the cooperation of the two positioning frames 5, the adjusting screw 6 and the clamping piece 7, and the paint inside the paint box 2 is delivered to the spray head 4 through the delivery pump 3, so that the spray head 4 sprays the metal part 19. During the spraying process, the positioning frame 5 is driven to rotate by starting the first motor 8, thereby driving the metal part 19 and the other positioning frame 5 to rotate, and the second motor 9 is started to drive the screw rod 10 to rotate, and drive the threaded sleeve 11 to move, and at the same time drive the sliding sleeve 12 and the spray head 4 to move, so as to adjust the spraying position of the spray head 4, thereby spraying the surface of the metal part 19 in an all-round way.

[0035] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical methods, and they can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in the text are all electrically connected to the main controller and the power supply. The main controller is a conventional known device, and there is an existing disclosed power connection technology. Therefore, the text will not go into too much detail on its specific structural composition and working principle.

[0036] It should be noted that in this article, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present application.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thermal spraying device for metal anticorrosion coating in a humid environment, comprising a spraying box (1) and a coating box (2), characterized in that: A transfer pump (3) is fixedly installed on the outer wall of the paint tank (2). The output end of the transfer pump (3) is connected to a spray head (4) through a hose. The spray head (4) is located inside the spraying tank (1). A moving mechanism is arranged between the spray head (4) and the spraying tank (1). A clamping mechanism is arranged below the spray head (4). The clamping mechanism includes two corresponding positioning frames (5). Adjusting screws (6) are threadedly connected to the inner sides of the two positioning frames (5). The lower ends of the adjusting screws (6) are rotatably connected to clamping pieces (7). A first motor (8) is fixedly installed on the outer wall of the spraying tank (1). The output shaft of the first motor (8) is fixedly connected to one of the positioning frames (5), and the other positioning frame (5) is rotatably connected to the inner wall of the spraying tank (1). The moving mechanism includes a second motor (9). A lead screw (10) is fixedly installed on the output shaft of the second motor (9). A threaded sleeve (11) is threadedly connected to the outer side of the lead screw (10). A sliding sleeve (12) is fixedly installed on the lower side of the threaded sleeve (11). The spray head (4) is fixedly installed on the lower side of the sliding sleeve (12).

2. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 1, characterized in that: The paint tank (2) is fixedly installed on the top of the spraying tank (1). A tank cover is arranged on the top of the paint tank (2). The second motor (9) is fixedly installed on the top side wall of the spraying tank (1).

3. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 1, characterized in that: The outer shape of the positioning frame (5) is in a U shape. A knob is fixedly connected to the upper end of the adjusting screw (6).

4. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 1, characterized in that: A heating lamp (18) is fixedly installed on the inner wall of the spraying tank (1). The heating lamp (18) is located behind the clamping mechanism.

5. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 1, characterized in that: A guide rod (13) is fixedly installed inside the spraying tank (1). The sliding sleeve (12) is sleeved on the outer wall of the guide rod (13). The end of the lead screw (10) far from the second motor (9) is rotatably connected to the inner wall of the spraying tank (1).

6. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 1, characterized in that: A filter plate (14) is arranged below the clamping mechanism. A pull rod (16) is fixedly connected to the upper side of the filter plate (14). The number of the pull rods (16) is two.

7. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 6, characterized in that: Two pads (17) are fixedly installed on the inner wall of the spraying tank (1). The filter plate (14) is placed on the upper sides of the two pads (17).

8. The device for thermal spraying metal anticorrosion coating in a humid environment according to claim 1, characterized in that: A recovery pump (15) is fixedly installed on the bottom side wall of the spraying tank (1). The output end of the recovery pump (15) is connected to the paint tank (2) through a pipeline.