Detection device and processing system

Abstract

The utility model discloses a detection device and a processing system. The detection device comprises a rack, a detection piece, a jacking piece, a discharging track and a control piece. The detection piece is arranged on the rack and is used for detecting a to-be-machined piece; the jacking piece is movably arranged relative to the rack, and the jacking piece and the detection piece are arranged in the height direction of the detection device. The jacking piece comprises a sliding guide face facing the detection piece, the sliding guide face is obliquely arranged towards the side away from the detection piece relative to the horizontal plane, and the horizontal plane is perpendicular to the height direction of the detection device. The discharging track is arranged on the rack, and the discharging track and the jacking piece are arranged in the inclination direction of the sliding guide face. The control part is connected with the detection part and used for controlling the jacking part to lift the to-be-machined part and slide the to-be-machined part into the discharging rail through the sliding guide face when the detection part detects that the to-be-machined part is unqualified. Therefore, the sorting efficiency of the detection device on defective products is improved, the structure is simple, the cost is reduced, and the production efficiency of the products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of glue line detection, in particular to a detection device and a processing system. Background Art

[0002] Existing detection devices usually include a glue dispenser, a detector and a sorting mechanism. After the glue dispenser completes the glue dispensing process on the middle frame, the detector will detect the glue line on the middle frame and determine whether the product is qualified. Qualified products will flow into the next process, and defective products will be sorted out by the sorting mechanism. However, the existing detection device has a complex structure, high cost and affects the production efficiency of the product. Utility Model Content

[0003] In view of this, an object of the present invention is to provide a detection device and a processing system to solve the technical problems of the existing detection devices, such as complex structure, high cost and influence on the production efficiency of the product.

[0004] In the first aspect, the utility model provides a detection device for detecting a workpiece to be processed after the processing device dispenses glue. The detection device includes a frame, a detection member, a lifting member, a discharge track and a control member. The detection member is arranged on the frame and is used to detect the workpiece to be processed. The lifting member is movably arranged relative to the frame and is arranged with the detection member in the height direction of the detection device. The lifting member includes a guide slide facing the detection member, and the guide slide is inclined relative to the horizontal plane toward a side away from the detection member, wherein the horizontal plane is perpendicular to the height direction of the detection device. The discharge track is arranged on the frame and is arranged with the lifting member in the inclined direction of the guide slide. The control member is connected to the detection member and is used to control the lifting member to lift the workpiece to be processed and slide it into the discharge track through the guide slide when the detection member detects that the workpiece to be processed is unqualified.

[0005] In combination with the first aspect, in a possible implementation manner, a sliding guide portion is provided on the sliding guide surface.

[0006] In combination with the first aspect, in a possible implementation manner, the discharge track includes a first track, and the first track is inclined relative to the horizontal plane toward a side away from the detection member.

[0007] In combination with the first aspect, in a possible implementation, the discharge track further includes a second track, the second track is connected to an end of the first track facing away from the lifting member, and the second track is arranged at an angle relative to the first track.

[0008] In combination with the first aspect, in a possible implementation manner, the second track is inclined relative to the horizontal plane toward a side away from the first track.

[0009] In combination with the first aspect, in a possible implementation manner, in a conveying direction of the workpiece to be processed, a width of the first track is greater than a width of the second track.

[0010] In combination with the first aspect, in a possible implementation, the detection device also includes a blocking member, which is movably arranged relative to the frame, and the control member is used to control the blocking member to transport the workpiece to be processed to the processing track when the detection member detects that the workpiece to be processed is qualified.

[0011] In a second aspect, the utility model provides a processing system, comprising a processing device and the detection device as described above, wherein the detection device is arranged outside the processing device.

[0012] In combination with the second aspect, in a possible implementation, the processing device includes a processing body and a discharge track arranged on the processing body, the discharge track extends out of the processing body, and the discharge track and the detection member are arranged in the height direction of the detection device.

[0013] In combination with the second aspect, in a possible implementation, the lifting member can be movably disposed in the discharge track and is used to push against the workpiece to be processed on the discharge track.

[0014] The detection device and processing system provided by the embodiments of the utility model, on the one hand, are based on the detection parts arranged on the frame, so as to realize intelligent detection of the glue lines of the workpiece to be processed, improve the sorting efficiency of defective products, reduce the errors caused by manual detection of glue lines, and reduce labor costs; on the other hand, based on the jacking parts, discharge tracks and control parts arranged on the frame, the jacking parts include a guide sliding surface inclined relative to the horizontal plane toward a side away from the detection parts. When the detection part detects that the glue dispensing of the workpiece to be processed is unqualified, the control part can control the jacking part to lift and push against the workpiece to be processed, and the workpiece to be processed can slide into the discharge track under the action of gravity, so that the detection device does not need to be provided with an additional manipulator to clamp the unqualified workpiece to be processed to the discharge track, thereby improving the sorting efficiency of the detection device for defective products, and has a simple structure, reduces costs and improves product production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a structural schematic diagram of a processing system provided by an embodiment of the utility model.

[0017] Figure 2 yes Figure 1 An enlarged view of the lifting part of the detection device of the processing system.

[0018] Figure 3 yes Figure 1 Schematic diagram of the discharge track and local frame of the detection device of the processing system.

[0019] Description of main reference numerals: processing system-1000; processing device-100; processing body-110; discharging track-120; avoidance space-1201; first rail body-121; second rail body-122; detection device-300; frame-10; mounting structure-11; sliding member-12; stopper-13; support leg-14; first frame body-15; second frame body-16; detection member-20; lifting member-30; guide sliding surface-301 ; Guide slide part-302; Connecting part-31; Abutting top part-32; Blocking member-40; Abutting part-41; Stopping part-42; Discharge track-50; Slide groove-501; First track-51; Second track-52; Protective structure-53; Guide structure-54; Control member-80; Industrial computer-81; Electrical control unit-82; Display-90; First angle-α; Second angle-β; Length direction-X; Width direction-Y; Height direction-Z.

[0020] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It is to be understood that the terms in the specification and claims of the present invention and the above-mentioned drawings are only for describing specific embodiments and are not intended to limit the present invention. The terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish different objects rather than to describe a specific order. Unless the context clearly states otherwise, the singular forms "one" and "said" are also intended to include plural forms. The terms "including" and any of their variations are intended to cover non-exclusive inclusions. In addition, the present invention can be implemented in a variety of different forms and is not limited to the embodiments described in this embodiment. The purpose of providing the following specific embodiments is to facilitate a clearer and more thorough understanding of the disclosure of the present invention, in which words indicating directions such as top, bottom, left, and right are only for the position of the structure shown in the corresponding drawings. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set on..." should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] The following description is a preferred embodiment of the present invention, but the above description is for the purpose of illustrating the general principles of the present invention and is not intended to limit the scope of the present invention. The scope of protection of the present invention shall be determined by the appended claims.

[0024] The following first briefly introduces the basic concepts involved in the embodiments of the present utility model.

[0025] The term "horizontal plane" refers to a surface that is parallel to the support surface on which the detection device is placed.

[0026] The term "industrial control" refers to industrial automation control, which is mainly achieved by combining electronics, electrical, mechanical and software. That is, industrial control (Factory control), or factory automation control (Factory Automation control). Industrial control computers mainly refer to the use of computer technology, microelectronics technology, and electrical means to make the factory's production and manufacturing processes more automated, efficient, precise, controllable and visible.

[0027] The term "electronic control" is the abbreviation of electrical control, which refers to a control system that combines electronic technology with automatic control technology. Electronic control components can control the operation of various industrial equipment such as electricity, machinery, and chemical industry.

[0028] See also Figure 1 , Figure 1 1 is a schematic diagram of the structure of the processing system 1000 provided in an embodiment of the present utility model. The processing system 1000 includes a processing device 100 and a detection device 300. The detection device 300 is arranged outside the processing device 100. Thus, on the one hand, it is convenient to assemble, repair and replace the functional components of the detection device 300, and the assembly convenience is improved; on the other hand, it enriches the use scenarios of the processing system 1000, has a simple structure, and reduces costs.

[0029] The processing system 1000 may be, but is not limited to, a dispensing device, a component assembly device, etc. It is understandable that in order to enable those skilled in the art to better understand the processing system 1000, the processing system 1000 is described in detail by taking a dispensing device as an example. It should be noted that the processing system 1000 is a dispensing device for illustration only, and the present utility model does not make any specific limitation. For example, the processing system 1000 may also be designed according to actual needs.

[0030] The processing device 100 is configured as a glue dispensing device and is used to dispense glue on the workpiece to be processed. The detection device 300 can be used to detect the workpiece to be processed after the glue dispensing device dispenses glue, so as to realize the qualification detection of the workpiece to be processed. Specifically, the detection device 300 is used to detect the position of the glue line on the workpiece to be processed, such as whether there is glue breakage on the workpiece to be processed, whether the position of the glue line is deviated, etc., to determine whether the workpiece to be processed is qualified for glue dispensing. The workpiece to be processed may be but is not limited to at least one of the middle frame component of the electronic device, the printed circuit board (PCB), etc. The electronic device may be but is not limited to a mobile phone, a tablet, a laptop computer, etc. It should be noted that the detection device 300 can also detect whether the components of the workpiece to be processed are missing, whether the workpiece to be processed is deformed, etc. The detection device 300 can be applied to but is not limited to application scenarios involving visual image detection, edge grabbing, etc.

[0031] It should be noted that Figure 1 The purpose is only to schematically describe the arrangement between the processing device 100 and the detection device 300, and it is not to make specific limitations on the connection position, connection relationship and specific structure of each component. Figure 1 The structure of the processing system 1000 is only shown in the embodiment of the present invention, and does not constitute a specific limitation on the processing system 1000. In other embodiments of the present invention, the processing system 1000 may include: Figure 1 More or fewer components, or combinations of certain components, or different components may be shown. For example, the processing system 1000 may also include but is not limited to a feeding device, etc.

[0032] The detection device 300 includes a frame 10, a detection member 20, a lifting member 30, a discharge track 50 and a control member 80. The detection member 20 is arranged on the frame 10 and is used to detect the workpiece to be processed. The lifting member 30 is movably arranged relative to the frame 10, and is arranged with the detection member 20 in the height direction Z of the detection device 300. The lifting member 30 includes a guide slide 301 facing the detection member 20, and the guide slide 301 is inclined relative to the horizontal plane toward a side away from the detection member 20, wherein the horizontal plane is perpendicular to the height direction Z of the detection device 300. The discharge track 50 is arranged on the frame 10, and is arranged with the lifting member 30 in the inclined direction of the guide slide 301. The control member 80 is connected to the detection member 20, and is used to control the lifting member 30 to lift the workpiece to be processed and slide it into the discharge track 50 through the guide slide 301 when the detection member 20 detects that the workpiece to be processed is unqualified.

[0033] The detection device 300 provided by the embodiment of the utility model, on the one hand, is based on the detection member 20 arranged on the frame 10, so as to realize intelligent detection of the glue line of the workpiece to be processed, improve the sorting efficiency of defective products, reduce the error caused by manual detection of glue lines, and reduce labor costs; on the other hand, based on the jacking member 30, the discharge track 50 and the control member 80 arranged on the frame 10, the jacking member 30 includes a guide sliding surface 301 inclined relative to the horizontal plane toward a side away from the detection member 20. When the detection member 20 detects that the workpiece to be processed is unqualified, the control member 80 can control the jacking member 30 to lift and push against the workpiece to be processed, and the workpiece to be processed can slide into the discharge track 50 under the action of gravity, so that the detection device 300 does not need to set an additional manipulator to clamp the unqualified workpiece to be processed to the discharge track 50, thereby improving the sorting efficiency of the detection device 300 for defective products, and has a simple structure, reduces costs and improves product production efficiency.

[0034] For the accuracy of description, please refer to the directions in this article. Figure 1 For reference, the term "length direction X" refers to the arrangement direction of the lifting member 30 and the discharge track 50 in the detection device 300, that is, the left-right direction (where the positive direction of the X axis is right). The term "width direction Y" refers to the arrangement direction of the detection member 20 in the processing device 100 and the detection device 300, that is, the front-to-back direction (where the positive direction of the Y axis is right). The term "height direction Z" refers to the arrangement direction of the detection member 20 and the lifting member 30 in the detection device 300, that is, the up-down direction (where the positive direction of the Z axis is up). Among them, the length direction X and the height direction Z together constitute the orthogonal direction of the detection device 300. For the convenience of description, the left-right, front-to-back, and up-down positions in the utility model are relative positions and do not constitute a limitation to the implementation. The length direction X, width direction Y, and height direction Z of the detection device 300 can be customized according to the specific structure of the product and the perspective of the attached drawings, and the utility model does not make specific limitations.

[0035] In a possible implementation, a plurality of mounting structures 11 are provided on the frame 10. Functional elements such as the detection member 20, the lifting member 30, the discharge track 50 and the control member 80 are mounted on the frame 10 through the mounting structure 11. For example, in the present embodiment, the mounting structure 11 is configured as a T-shaped sheet structure. One end of the mounting structure 11 is connected to the frame 10, and the other end is connected to the functional element. Functional elements such as the detection member 20, the lifting member 30, the discharge track 50 and the control member 80 can be connected to the frame 10 through the mounting structure 11, so as to facilitate flexible adjustment of the installation position of the functional element, make the structure more compact, and facilitate assembly. In a possible implementation, functional elements such as the detection member 20, the lifting member 30, the discharge track 50 and the control member 80 can also be directly mounted on the frame 10. Functional components such as the detection component 20, the lifting component 30, the discharge track 50 and the control component 80 can be detachably mounted on the frame 10; or, can be non-detachably mounted on the frame 10, and the present utility model does not make specific limitations.

[0036] In a possible implementation, a sliding member 12, such as a roller, is provided at the bottom of the rack 10, so as to facilitate the movement of the rack 10 and improve the flexibility of use. Exemplarily, in this embodiment, the rack 10 includes a plurality of legs 14. The sliding member 12 can be provided on some of the legs 14 of the rack 10. In some embodiments, the sliding member 12 can be provided on each leg 14 of the rack 10.

[0037] In a possible implementation, a stopper 13 may be further provided at the bottom of the rack 10, and the stopper 13 may be used to limit the movement of the rack 10, thereby preventing the rack 10 and the functional elements mounted on the rack 10 from shifting, and ensuring the accuracy and reliability of the detection by the detection device 300. The rack 10 may be configured as a metal frame, such as an aluminum profile, so as to improve the overall structural strength of the rack 10 and improve the supporting stability. In some embodiments, the rack 10 may also be a plastic frame, thereby reducing production costs.

[0038] The detection member 20 is electrically connected to the control member 80. The detection device 300 also includes a sensor, which is used to sense the position of the workpiece to be processed. The control member 80 controls the detection member 20 to detect the workpiece to be processed according to the position of the workpiece to be processed. The detection member 20 can be but is not limited to a camera. For example, in the present embodiment, the camera is an industrial camera, such as a 20-megapixel black and white camera. The industrial camera is a key component in a machine vision system, and its most essential function is to convert optical signals into orderly electrical signals. Selecting a suitable camera is also an important part of the design of a machine vision system. The choice of the camera not only directly determines the resolution and image quality of the collected images, but is also directly related to the operating mode of the entire system. The detection member 20 is used to capture images of the workpiece to be processed. The control member 80 receives the image captured by the detection member 20 and compares it with the preset image to determine whether the glue line of the workpiece to be processed is qualified. It can be understood that when the workpiece to be processed detected by the detection member 20 is unqualified, the control member 80 can control the lifting member 30 to lift the workpiece to be processed, so that the workpiece to be processed slides into the discharge track 50 through the guide surface 301 under the action of gravity.

[0039] In some embodiments, the detection device 300 also includes a prompt module connected to the control member 80. The prompt module is used to prompt the detection member 20 whether the workpiece to be processed currently detected is qualified, so as to facilitate the user to perform subsequent operations. For example, when the workpiece to be processed detected by the detection member 20 is qualified, the prompt module issues a voice prompt of but not limited to "qualified", "successful" or "OK"; when the workpiece to be processed detected by the detection member 20 is unqualified, the prompt module issues a voice prompt of but not limited to "unqualified", "failed" or "NO". The prompt module can be at least one of a photoacoustic prompt module, an image prompt module and a text prompt module. The photoacoustic prompt module can be at least one of a voice prompt module, a vibration prompt module and a light prompt module.

[0040] The control member 80 is disposed at the bottom of the frame 10, thereby improving the stability of the center of gravity of the detection device 300. Various electrical components can be installed inside the control member 80. For example, the prompt module can be disposed inside the control member 80. The prompt module can also be disposed outside the control member 80.

[0041] Exemplarily, in the present embodiment, the control component 80 includes an industrial computer 81 and an electric control component 82. The industrial computer 81 is electrically connected to the detection component 20 and the electric control component 82. The industrial computer 81 is used to process the detection information obtained by the detection component 20, such as but not limited to image information. Among them, the image information includes at least one of picture information and video information. The electric control component 82 is used to receive the detection information processed by the industrial computer 81 and perform logical processing. Specifically, an image processing module, such as visual software, is provided in the industrial computer 81, so that the visual software can process the image information obtained by the detection component 20, and the processed image information can be sent to the electric control component 82. A programmable logic controller (PLC) is provided in the electric control component 82, and the programmable logic controller compares the image information processed by the industrial computer 81 with the preset image information, performs logical operations, and performs corresponding actions according to different operation results. In the present embodiment, the industrial computer 81 and the electric control component 82 can be independently arranged and electrically connected together, so as to optimize the overall structural layout of the detection device 300, and the layout is reasonable and compact. In a possible implementation, the industrial computer 81 and the electrical control unit 82 may also be integrated into a whole.

[0042] In a possible implementation, the detection device 300 also includes a display 90. The display 90 is disposed on the frame 10. Exemplarily, in this embodiment, the display 90 is disposed at the top of the frame 10 and is disposed close to the detection member 20, so as to facilitate user viewing. In some embodiments, the display 90 can also be disposed at other positions of the frame 10, which is not specifically limited in the present utility model. The display is connected to the industrial computer 81. The display 90 can be used to display but not limited to the detection information obtained by the detection member 20, the image information processed by the industrial computer 81, etc., which is not specifically limited in the present utility model. The display 90 can be configured as a non-touch display screen; or, it can also be configured as a touch display screen to achieve human-computer interaction.

[0043] Please also read Figure 1 and Figure 2 , Figure 2 yes Figure 1 FIG. 1 is an enlarged view of the lifting member 30 of the detection device 300 of the processing system 1000 in FIG. The lifting member 30 can be configured as a plastic structure to reduce production costs and reduce the impact force on the workpiece to be processed when the lifting member 30 is lifted, thereby avoiding damage to the workpiece to be processed. For example, the lifting member 30 can be formed by 3D printing of engineering plastics. In some embodiments, the lifting member 30 can also be configured as a hard structure, such as a metal structure.

[0044] In a possible embodiment, a guide slide portion 302 is provided on the guide slide surface 301, so as to reduce the friction between the workpiece to be processed and the lifting member 30, so that the workpiece to be processed can quickly slide from the lifting member 30 to the discharge track 50. For example, the guide slide portion 302 can be configured as a guide slide groove and / or a guide slide protrusion. Exemplarily, in this embodiment, a plurality of guide slide grooves are provided on the guide slide surface 301. The extension direction of the guide slide groove is parallel to the transmission direction of the workpiece to be processed.

[0045] Exemplarily, in the present embodiment, the lifting member 30 includes a connecting portion 31 and a stopper 32. The connecting portion 31 is movably connected to the frame 10 in the height direction Z of the detection device 300. The stopper 32 is connected to one end of the connecting portion 31 and is arranged obliquely relative to the connecting portion 31. Therefore, on the one hand, the inclined arrangement of the stopper 32 enables the workpiece to be processed to slide into the discharge track 50 under the action of gravity, and the structure is simple and compact; on the other hand, it is easy to install, reduce the weight of the lifting member 30, and reduce costs. In some embodiments, the stopper 32 is rotatably connected to the connecting portion 31, so as to realize the adjustment of the inclination angle of the stopper 32 relative to the connecting portion 31, which is flexible and convenient to use and enriches the usage scenarios.

[0046] The included angle of the guide sliding surface 301 relative to the horizontal plane can be 25°-60°, so that the workpiece to be processed can slide onto the discharge track 50 under the action of gravity. It can be understood that the larger the included angle of the guide sliding surface 301 relative to the horizontal plane, the greater the sliding speed. In order to ensure the smoothness and reliability of the sliding of the workpiece to be processed, the included angle of the guide sliding surface 301 relative to the horizontal plane is set to 25°-60°. The included angle of the guide sliding surface 301 relative to the horizontal plane can be but not limited to 25°, 30°, 35°, 40°, 45°, 50° or 60°, etc. The included angle of the guide sliding surface 301 relative to the horizontal plane can be designed according to factors such as the structural characteristics and weight of the workpiece to be processed, and the utility model does not make specific limitations.

[0047] The detection device 300 may also include a driving mechanism. The lifting member 30 is connected to the driving mechanism. More specifically, the connecting portion 31 is connected to the driving mechanism. The driving mechanism is electrically connected to the control device, so that the control device controls the driving mechanism to drive the lifting member 30 to move up and down. In one possible embodiment, the driving mechanism may be a cylinder, thereby improving the stability and reliability of the movement of the lifting member 30. In another possible embodiment, the driving mechanism may also be a driving motor or other driving structure, which is not specifically limited in the present utility model. The driving mechanism may be arranged inside or outside the control member 80.

[0048] Please also read Figure 1 and Figure 3 , Figure 3 yes Figure 1Schematic diagram of the discharging track 50 and the local frame 10 of the detection device 300 of the processing system 1000 in FIG. The discharging track 50 is fixed on the frame 10. The discharging track 50 includes a first track 51, which is inclined relative to the horizontal plane toward the side away from the detection member 20. Therefore, on the one hand, unqualified workpieces to be processed can be quickly discharged under the action of gravity after being discharged to the first track 51, thereby improving production efficiency; on the other hand, the first track 51 and the guide slide surface 301 are both inclined in the same direction, thereby improving the stability and smoothness of the transportation of the workpieces to be processed. The angle of the first track 51 relative to the horizontal plane is the first angle α. Among them, the first angle α is 25°-60°. The first angle α can be, but is not limited to, 25°, 30°, 35°, 40°, 45°, 50° or 60°, etc. The first angle α can be designed according to actual conditions, and this application does not make specific limitations. Optionally, the first angle α is 30°. The angle between the guide surface 301 and the horizontal plane is approximately equal to the first angle α, and the phenomenon of collision of the workpiece to be processed due to a large slope difference is avoided, thereby improving the reliability of the discharge track 50 in conveying the workpiece to be processed. The angle between the guide surface 301 and the horizontal plane can be equal to the first angle; or, the angle between the guide surface 301 and the horizontal plane can be slightly greater than or slightly less than the first angle α, which will not be repeated here. In a possible implementation, the inclination angle of the discharge track 50 relative to the ground can be adjusted to improve the flexibility of use.

[0049] In a possible implementation, the discharge track 50 is configured as an L-shaped structure. The discharge track 50 includes a first track 51 and a second track 52. The first track 51 is arranged close to the lifting member 30, and the second track 52 is arranged away from the lifting member 30. Specifically, the second track 52 is connected to the end of the first track 51 facing away from the lifting member 30, and the second track 52 is arranged at an angle relative to the first track 51. Thus, on the one hand, the compactness of the overall structure of the detection device 300 is improved to reduce the space occupied by the detection device 300 relative to the processing device 100; on the other hand, the first track 51 and the second track 52 can play a positioning role when the detection device 300 is assembled in the processing device 100. The second track 52 is arranged at a right angle to the first track 51 to adapt to the shape of the processing device 100, play an assembly positioning role, and improve the compactness of the overall structure of the processing system 1000 and reduce the floor space. In a possible implementation, the second track 52 and the first track 51 can also be arranged at an acute angle or an obtuse angle, which is not specifically limited in the present utility model.

[0050] In a possible implementation, the second track 52 is tilted relative to the horizontal plane toward the side away from the first track 51, thereby avoiding the phenomenon that the workpiece to be processed hits due to a large slope difference, improving the reliability and smoothness of the discharge track 50 in conveying the workpiece to be processed; and avoiding the accumulation of the workpiece to be processed on the side of the second track 52 close to the first track 51 to affect the discharge efficiency. Exemplarily, in this embodiment, the angle of the second track 52 relative to the horizontal plane is the second angle β. The second angle β is less than or equal to the first angle α, thereby avoiding the phenomenon that the workpiece to be processed hits due to a large slope difference, and improving the reliability and smoothness of the discharge track 50 in conveying the workpiece to be processed.

[0051] In the conveying direction of the workpiece to be processed, the width of the first track 51 is greater than the width of the second track 52, so that the workpiece to be processed is arranged in the first track 51 along the length direction X of the workpiece to be processed, and after the second track 52 is reversed, the workpiece to be processed is arranged in the first track 51 along the width direction Y of the workpiece to be processed, thereby improving the accommodation rate of the second track 52 for the workpiece to be processed, and improving the reliability and smoothness of conveying the workpiece to be processed in the second track 52. The width of the first track 51 is slightly greater than the width of the workpiece to be processed, and the width of the first track 51 is slightly greater than the length of the workpiece to be processed, thereby improving the reliability and smoothness of conveying the workpiece to be processed in the discharge track 50.

[0052] In a possible implementation, the detection device 300 further includes a protective structure 53, which is disposed on both sides of the discharge track 50 in the width direction Y perpendicular to the conveying direction of the discharge track 50, and forms a chute 501 with the discharge track 50. The protective structure 53 can be configured as at least one of a tubular structure and a plate structure. For example, the protective structure 53 can be configured as a lean tube, so that the protective structure 53 has the characteristics of high efficiency, high variability, simple structure, low cost and low impact on the environment. In a possible implementation, the protective structure 53 is disposed on one side of the discharge track 50 in the width direction Y perpendicular to the conveying direction of the discharge track 50, and the other side of the discharge track 50 abuts the processing device 100, so that the side wall of the processing device 100 is used as one of the chute walls of the chute 501, thereby reducing costs and reducing the occupied space of the detection device 300.

[0053] In a possible implementation, a guide structure 54 is further provided on the discharge track 50. The guide structure 54 is provided at the connection between the first track 51 and the second track 52, so as to guide the conveyance of the workpiece to be processed, thereby improving the reliability and smoothness of the conveyance. For example, the guide structure 54 can be configured as a seesaw structure. In a possible implementation, the guide structure 54 can be configured as a steering structure or other structures, which is not specifically limited in the present utility model.

[0054] The detection device 300 also includes a blocking member 40. The blocking member 40 is movably arranged relative to the frame 10. The control member 80 is used to control the blocking member 40 to transport the workpiece to be processed to the processing track when the detection member 20 detects that the workpiece to be processed is qualified. In this way, the detection device 300 is connected to the device of the next processing step, thereby realizing assembly line assembly. In a possible implementation, the control member 80 is used to control other structures such as a robot to transport the workpiece to a specified location, such as a packaging box or a placement table, when the detection member 20 detects that the workpiece to be processed is qualified.

[0055] The blocking member 40 is connected to the control member 80 through a driving structure, so that the driving mechanism drives the blocking member 40 to drive the workpiece to be processed to move up and down. The driving structure connected to the blocking member 40 is different from the driving structure of the lifting member 30, thereby improving the accuracy of conveying qualified and unqualified workpieces to be processed and simplifying the assembly of the blocking member 40 and the lifting member 30. In a possible implementation, the driving structure connected to the blocking member 40 is the same as the driving structure of the lifting member 30.

[0056] The blocking member 40 can be configured as a plastic structure to reduce production costs and reduce the impact force on the workpiece to be processed when the blocking member 40 is lifted, thereby avoiding damage to the workpiece to be processed. For example, the blocking member 40 can be formed by 3D printing of engineering plastics. In some embodiments, the blocking member 40 can also be configured as a hard structure, such as a metal structure. Exemplarily, in this embodiment, the blocking member 40 is configured as an L-shaped structure. The blocking member 40 includes an abutment portion 41 and a stop portion 42. The abutment portion 41 is used to abut a qualified workpiece to be processed. The stop portion 42 is connected to the side of the abutment portion 41 close to the detection device 300, and is used to stop the transmission action of the workpiece to be processed.

[0057] In a possible implementation, the lifting member 30 is disposed on the side of the blocking member 40 facing away from the processing device 100. Thus, the discharge channel can be disposed on the side close to the processing device 100, thereby facilitating the positioning and installation of the discharge channel; on the other hand, it is convenient to transport qualified workpieces to be processed to the processing channel of the next process, and the structural design is reasonable and simple.

[0058] Exemplarily, in this embodiment, the frame 10 includes a first frame 15 and a second frame 16. The first frame 15 and the second frame 16 are independently arranged. The detection member 20, the control member 80, the lifting member 30 and the blocking member 40 are arranged on the first frame 15, and the discharge track 50 is arranged on the second frame 16. Thus, it is convenient to assemble, transport and maintain various functional components, and it is convenient to adjust the height of the discharge track 50, thereby improving the flexibility of use. In a possible implementation, the first frame 15 and the second frame 16 can be integrally formed.

[0059] The processing device 100 includes a processing body 110 and a discharge track 120 disposed on the processing body 110. The discharge track 120 extends out of the processing body 110. The discharge track 120 and the detection member 20 are arranged in the height direction Z of the detection device 300. The lifting member 30 can be movably inserted into the discharge track 120 and is used to resist the workpiece to be processed on the discharge track 120. Therefore, on the one hand, based on extending the discharge track 120 out of the processing body 110 and arranging it with the detection component 20 in the height direction Z of the detection device 300, the discharge track 120 of the processing system 1000 can be embedded in the gap of the frame 10 of the detection device 300, and the detection device 300 and the dispensing device can share the discharge track 120, thereby reducing the footprint of the processing system 1000 and saving the relevant costs of the conveying track; on the other hand, the lifting component 30 can be movably inserted into the discharge track 120, so that the lifting component 30 can discharge unqualified workpieces to be processed to the discharge track 50, the structure is simple and compact, and the production efficiency is improved.

[0060] For example, in this embodiment, the discharge track 120 includes a first track body 121 and a second track body 122 arranged in parallel. An escape space 1201 is formed between the first track body 121 and the second track body 122, and the lifting member 30 can pass through the escape space 1201 and abut against the workpiece to be processed. The discharge direction of the discharge track 120 intersects with the conveying direction of the discharge track 50.

[0061] In this embodiment, the discharge track 50 can abut against the discharge track 120. In a possible implementation, the discharge track 50 and the discharge track 120 can also be spaced apart, and the size of the gap can ensure that the workpiece can slide onto the discharge track 50.

[0062] In a possible implementation, a human-machine interaction structure may be provided on the processing body 110 to facilitate user operation.

[0063] The detection process of the detection device 300 is as follows. The workpiece processed by the processing device 100 is discharged through the discharge track 120. When the sensing device senses that the workpiece on the discharge track 120 has reached the preset position, the detection component 20 is triggered to take a photo. The image information obtained by the detection component 20 is transmitted to the visual software of the industrial computer 81 for processing. The programmable logic controller of the electric control component 82 receives the image information processed by the industrial computer 81 and performs logic processing. The programmable logic controller then makes corresponding actions according to different results. For example, if the detection result of the detection component 20 is qualified, the electric control component 82 controls the blocking component 40 to descend and transport it to the processing track of the next processing step, and at the same time controls the prompt module to issue a voice prompt "OK". At this time, the lifting component 30 is located below the discharge track 120. If the inspection result of the inspection part 20 is unqualified, the electrical control unit 82 controls the lifting part 30 to rise to lift the unqualified workpiece to be processed until it slides into the discharge track 50. At the same time, the control prompt module issues a voice prompt of "failure", and then the production line operator takes corresponding measures to avoid unqualified workpieces to be processed from flowing into the next processing station and causing product quality problems.

[0064] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, refer to the relevant description of other embodiments.

[0065] It should be noted that, for the above-mentioned method embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps can be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0066] In the several embodiments provided by the present invention, it should be understood that the disclosed systems and devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative.

[0067] The embodiments of the present invention are described in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A detection device, characterized in that: The detection device comprises: frame; A detection part is arranged on the frame and used for detecting the workpiece to be processed; A lifting member is movably arranged relative to the frame and arranged together with the detection member in the height direction of the detection device, wherein the lifting member includes a guide slide surface facing the detection member, and the guide slide surface is inclined relative to a horizontal plane toward a side away from the detection member, wherein the horizontal plane is perpendicular to the height direction of the detection device; A material discharge track is arranged on the frame and arranged together with the lifting member in the inclined direction of the guide slide surface; The control member is connected to the detection member and is used to control the lifting member to lift the workpiece to be processed and slide it into the discharge track through the guide surface when the detection member detects that the workpiece to be processed is unqualified.

2. The detection device according to claim 1, characterized in that The guide surface is provided with a guide portion.

3. The detection device according to claim 1, characterized in that: The discharge track includes a first track, and the first track is inclined relative to the horizontal plane toward a side away from the detection member.

4. The detection device according to claim 3, characterized in that: The discharge track also includes a second track, which is connected to an end of the first track facing away from the lifting member, and the second track is arranged at an angle relative to the first track.

5. The detection device according to claim 4, characterized in that: The second track is arranged to be inclined relative to the horizontal plane toward a side away from the first track.

6. The detection device according to claim 4, characterized in that: In the conveying direction of the workpiece to be processed, the width of the first track is greater than the width of the second track.

7. The detection device according to claim 1, characterized in that: The detection device further comprises a blocking member, which is movably arranged relative to the frame. The control member is used for controlling the blocking member to transport the workpiece to be processed to the processing track when the detection member detects that the workpiece to be processed is qualified.

8. A processing system, characterized in that: It comprises a processing device and a detection device as described in any one of claims 1 to 7, wherein the detection device is arranged outside the processing device.

9. The processing system according to claim 8, characterized in that: The processing device comprises a processing body and a discharge track arranged on the processing body, the discharge track extends out of the processing body, and the discharge track and the detection member are arranged in the height direction of the detection device.

10. The processing system according to claim 9, characterized in that: The lifting member can be movably arranged in the discharge track and is used to push against the workpiece to be processed on the discharge track.

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