Testing packaging machine

Abstract

The utility model relates to a testing packaging machine which comprises a conveying mechanism which comprises a conveying belt used for conveying inductance elements; a picking mechanism is arranged on one side of the CCD detection camera, and the picking mechanism is used for picking the OK products on the conveying belt into the carrier band concave cavity; a material receiving box is arranged below the end part of the conveying mechanism, the vibration disc is used for feeding, and a characteristic detection mechanism is arranged on one side of the vibration disc and is used for detecting the performance of the inductance element. According to the testing packaging machine, the inductance elements qualified in performance detection are conveyed forwards by the conveying belt, in the conveying process, the CCD detection camera detects OK products and NG products in the inductance elements, the picking mechanism implants the OK products into a concave cavity of the carrier band for subsequent packaging, the NG products fall into the material collecting box along with movement of the conveying belt, automatic discharging is achieved, and the packaging efficiency is improved. An operator does not need to independently take out the NG product from the carrier tape for replacement, so that the whole test packaging operation is simpler and more convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of inductance components, in particular to a test charter machine. Background Art

[0002] An inductor is an energy storage element. The original model of an inductor is a cylindrical coil of wire. When a current i flows through the coil, a magnetic flux Φ is generated in the coil and energy is stored. The parameter that characterizes the ability of an inductor (abbreviated as inductor) to generate magnetic flux and store magnetic fields is also called inductance, represented by L, which is numerically equal to the magnetic flux generated by a unit current.

[0003] In the process of testing and packaging existing inductor components, the performance of the inductor components is first tested, and the qualified inductor components are implanted into the carrier tape. Then, the inductor components in the carrier tape cavity are marked with inkjet. The surface defects of the inductor components after inkjet are visually inspected by a CCD camera, and finally enter the subsequent packaging. However, there are OK and NG inductor components detected by the CCD camera. When NG products are detected, an alarm will be triggered. The operator manually takes out the NG products in the carrier tape cavity and replaces them with OK products before packaging. When there are many NG products, the inductor components need to be replaced continuously, making the entire test packaging process inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a test charter machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a test charter machine, comprising: a conveying mechanism, the conveying mechanism comprising a conveyor belt, the conveyor belt is used to transport inductive components; a CCD detection camera, a picking mechanism is arranged on one side of the CCD detection camera, the picking mechanism is used to pick up OK products on the conveyor belt into a carrier tape cavity; a material receiving box is arranged below the end of the conveying mechanism.

[0006] Preferably, it also includes a vibration plate, and the vibration plate is used for feeding.

[0007] Preferably, a characteristic detection mechanism is provided on one side of the vibration plate, and the characteristic detection mechanism is used to detect the performance of the inductor element.

[0008] Preferably, the conveying mechanism is located below the characteristic detecting mechanism.

[0009] Preferably, a spray gun, the CCD detection camera, and the picking mechanism are arranged in order on the running path of the conveyor belt.

[0010] Preferably, the picking mechanism is connected to the guiding mechanism.

[0011] Preferably, the picking mechanism is provided with a negative pressure suction head.

[0012] Preferably, it also includes a carrier tape position, wherein the carrier tape position is used to place the carrier tape.

[0013] The test charter flight has the following beneficial effects:

[0014] In this test charter machine, the inductor components that have passed the performance test are transported forward by the conveyor belt. During the transportation process, the CCD detection camera detects the OK and NG products in the inductor components. The picking mechanism implants the OK products into the carrier tape cavity for subsequent packaging. The NG products fall into the receiving box with the movement of the conveyor belt, realizing automatic discharge. There is no need for the operator to take out the NG products from the carrier tape separately for replacement, making the entire test packaging operation easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A front view of a test charter aircraft provided in an embodiment of the present application;

[0016] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0017] Figure 3 A right side view of a test charter aircraft provided in an embodiment of the present application;

[0018] Figure 4 for Figure 3 The enlarged view of point B in the middle;

[0019] Figure 5 for Figure 3 Enlarged view of point C in the middle.

[0020] In the figure: 1. Machine body; 2. Vibrating plate; 3. Characteristic detection mechanism; 4. Conveyor belt; 5. Spray gun; 6. CCD detection camera; 7. Picking mechanism; 8. Guide mechanism; 9. Belt carrier; 10. Material receiving box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 , Figure 3As shown, the utility model provides an embodiment of a test charter machine, including: a body 1, the body 1 is used as a workbench structure to support other workpieces, a vibration plate 2 is arranged on the body 1, the vibration plate 2 is used for feeding, a characteristic detection mechanism 3 is arranged on one side of the vibration plate 2, and the inductance element is clamped by an external manipulator from the discharge port at the discharge end of the vibration plate 2 to the characteristic detection mechanism 3 for performance detection such as inductance value, frequency response, and magnetization curve.

[0023] Specifically, Figure 3-Figure 5 As shown, a conveying mechanism is arranged below the characteristic detection mechanism 3, a material receiving box 10 is arranged below the end of the conveying mechanism, and the conveying mechanism includes a conveyor belt 4, which is used to transport the inductor components.

[0024] In this embodiment, the inductor components with unqualified performance detected by the characteristic detection mechanism 3 are discharged from the machine body 1, and the inductor components with qualified performance detection are clamped by the robot and transferred to the conveyor belt 4 for transmission.

[0025] Among them, a spray gun 5, a CCD detection camera 6, and a picking mechanism 7 are arranged in order on the running path of the conveyor belt 4. The spray gun 5 is connected to an external ink supply mechanism, and the spray gun 5 prints marks or codes (quality inspection symbols, product information, specification parameters, batch numbers, etc.) on the outer surface of the inductor element on the conveyor belt 4, which is convenient for quality control and quality traceability on the production line, and can also enable users to find and identify the inductor element during use; the CCD detection camera 6 is fixed on a bracket, and the bracket is fixed on the body 1. The CCD detection camera 6 is used to detect defects on the outer surface of the inductor element. The inductor element that meets the inspection standard is an OK product, and the inductor element that does not meet the inspection standard is an NG product. The CCD inspection camera 6 is provided with an alarm. When an NG product is detected, the alarm sends an alarm signal. After receiving the alarm signal, the picking mechanism 7 skips the NG product and does not pick it up; the picking mechanism 7 is provided with a negative pressure suction head, and the negative pressure suction head picks up the OK product on the conveyor belt 4 through negative pressure, and then decompresses the OK product to fall off the negative pressure suction head.

[0026] Specifically, the picking mechanism 7 is connected to the guiding mechanism 8, and the guiding mechanism 8 includes a vertical guide rail and a horizontal guide rail. The vertical guide rail moves on the horizontal guide rail. A cylinder is fixedly installed on the vertical guide rail. The output end of the cylinder is connected to the picking mechanism 7. The picking mechanism 7 is slidingly connected to the vertical guide rail. The picking mechanism 7 is driven by the cylinder to be lifted and lowered along the vertical guide rail, and then the picking mechanism 7 is moved horizontally by the movement of the vertical guide rail on the horizontal guide rail. During the movement of the picking mechanism 7, the OK products on the conveyor belt 4 are picked up and implanted into the carrier tape cavity.

[0027] like Figure 2 As shown, the test charter machine also includes a carrier tape position 9, which is used to place the carrier tape.

[0028] In the present application, the inductor element is clamped by an external robot from the discharge port of the vibration disk 2 to the characteristic detection mechanism 3 for performance detection. The inductor element with unqualified performance is discharged from the body 1, and the inductor element with qualified performance detection is clamped by the robot to the conveyor belt 4 for forward transmission. During the transmission process, the inductor element on the conveyor belt 4 is first sprayed with ink by the spray gun 5, and then the outer surface defect detection is performed by the CCD detection camera 6. The CCD detection camera 6 identifies the OK and NG products in the inductor element, and the picking mechanism 7 implants the OK products into the concave cavity of the carrier for subsequent packaging. The NG products fall into the receiving box 10 with the movement of the conveyor belt 4 to realize automatic discharge. The whole process does not require the operator to take out the NG products from the carrier separately for replacement, which makes the entire test packaging operation simpler, and the entire test packaging process does not need to pause the equipment, which can improve efficiency and simplify the test packaging process.

[0029] Working principle: The inductor components are clamped by an external robot from the discharge port of the vibration disk 2 and taken to the characteristic detection mechanism 3 for performance detection. The inductor components with unqualified performance are discharged from the body 1, and the inductor components with qualified performance detection are clamped by the robot and conveyed forward on the conveyor belt 4. During the transmission process, the inductor components on the conveyor belt 4 are first sprayed with ink by the spray gun 5, and then the external surface defects are detected by the CCD detection camera 6. The CCD detection camera 6 identifies the OK and NG products in the inductor components, and the picking mechanism 7 implants the OK products into the concave cavity of the carrier for subsequent packaging. The NG products fall into the receiving box 10 as the conveyor belt 4 moves.

[0030] In summary, although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A test charter flight, characterized in that: include: A conveying mechanism, the conveying mechanism comprising a conveying belt (4), the conveying belt (4) being used to convey the inductor element; A CCD detection camera (6), a picking mechanism (7) is arranged on one side of the CCD detection camera (6), and the picking mechanism (7) is used to pick up the OK products on the conveyor belt (4) and put them into the carrier belt cavity; A material receiving box (10) is arranged below the end of the conveying mechanism.

2. A test charter machine according to claim 1, characterized in that: It also comprises a vibration plate (2), wherein the vibration plate (2) is used for feeding materials.

3. A test charter machine according to claim 2, characterized in that: A characteristic detection mechanism (3) is arranged on one side of the vibration plate (2), and the characteristic detection mechanism (3) is used to detect the performance of the inductor element.

4. A test charter machine according to claim 3, characterized in that: The conveying mechanism is located below the characteristic detection mechanism (3).

5. A test charter machine according to claim 1, characterized in that: A spray gun (5), the CCD detection camera (6), and the picking mechanism (7) are arranged in sequence on the running path of the conveyor belt (4).

6. A test charter machine according to claim 5, characterized in that: The picking mechanism (7) is connected to the guiding mechanism (8).

7. A test charter machine according to claim 1, characterized in that: The picking mechanism (7) is provided with a negative pressure suction head.

8. A test charter machine according to claim 1, characterized in that: It also comprises a tape carrier position (9), wherein the tape carrier position (9) is used for placing the tape carrier.

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