Electric angle adjusting mechanism of straightening machine

By using an electric angle adjustment mechanism that combines the driving motor and worm gear in the straightener, the problems of low efficiency and high labor intensity of the straightener angle adjustment are solved, and efficient, stable adjustment and labor intensity of the straightener angle are achieved. The reduction.

CN222343843UActive Publication Date: 2025-01-14YANTAI KEJIE CNC CO LTD
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Patent Information

Application Number
CN202323631333.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-01-14
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing straightening machines are inefficient when adjusting the angle of the straightening wheel and have high labor intensity for staff, which is mainly due to the complex structure and the labor-consuming and time-consuming problems caused by sliding friction.

Method used

An electric angle adjustment mechanism of the straightening machine is designed, using a driving motor, worm and worm gear to drive the angle adjustment ring through the driving motor, and a rotary swing drive cylinder and drive gear assist in adjustment. The front and rear retaining rings are used for the At the limit, reduce manual wrench adjustment, improve adjustment efficiency and stability.

Benefits of technology

The automation and efficiency of the angle adjustment of the straightening wheel is realized, which significantly reduces the labor intensity of the staff, improves the adjustment efficiency, and prevents the angle adjustment ring from deviating through the limiting mechanism.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222343843U_ABST
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Abstract

The utility model discloses an electric angle adjusting mechanism of a straightening machine, which relates to the technical field of straightening machines and comprises a casing, a mounting plate is arranged in the casing, a core tube used for being connected with a straightening wheel is sleeved on the mounting plate, an angle adjusting ring is sleeved on the core tube, a mounting frame is arranged on one side of the angle adjusting ring, a worm is arranged on the mounting frame, and the worm is connected with the straightening wheel. A driving motor is arranged at one end of the worm, and a first worm gear part is arranged at the position, corresponding to the worm, of the angle adjusting ring in a matched mode; the driving motor drives the worm to rotate, the worm further acts on the first worm gear piece to drive the angle adjusting ring to rotate, the angle adjusting ring further drives the core barrel to rotate through the key block, and the angle of the straightening wheel is finally changed through the core barrel. Therefore, manual adjustment is replaced, the adjustment efficiency is improved, and meanwhile the labor intensity of workers is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of straightening machines, in particular to an electric angle adjustment mechanism for a straightening machine. Background Art

[0002] Straightening machines are equipment for straightening metal profiles, bars, pipes, wires, etc. Straightening machines use straightening rollers to squeeze bars and other materials to change their straightness. Generally, there are two rows of straightening rollers, with varying numbers. There are also two-roller straightening machines, which rely on the angle change of two rollers (concave in the middle, hyperbolic rollers) to straighten materials of different diameters. The main types include pressure straightening machines, balanced roller straightening machines, shoe roller straightening machines, rotary reverse bending straightening machines, etc.

[0003] When the straightening machine is working, in order to achieve different straightening degrees for workpieces of different diameters, the angle of the straightening wheel needs to be adjusted in real time.

[0004] The existing method of adjusting the angle of the straightening wheel mainly relies on manpower using a wrench, specifically: using a wrench to rotate the angle adjustment nut, the angle adjustment nut causes the angle adjustment screw to move back and forth, and finally drives the angle adjustment ring to rotate. However, the structure connecting the straightening wheel is complicated, the connecting rod mechanism and the joint bearing in the structure have large resistance, and the adjustment parts have heavy weight and sliding friction. Adjustment is particularly laborious and time-consuming, and the labor intensity of the staff is high.

[0005] Therefore, there is an urgent need for an electric angle adjustment mechanism for a straightening machine, which is used to facilitate the adjustment of the angle of the straightening wheel and reduce the labor intensity of the staff. Utility Model Content

[0006] In view of the above technical problems, the utility model provides an electric angle adjustment mechanism for a straightening machine, which is used to solve the problems of low efficiency and high labor intensity of workers when adjusting the angle of a straightening wheel in the prior art.

[0007] The above technical objectives of the utility model are achieved through the following technical solutions:

[0008] An electric angle adjustment mechanism for a straightening machine, comprising a housing, a mounting plate arranged in the housing, a core barrel for connecting a straightening wheel mounted on the mounting plate, an angle adjustment ring mounted on the core barrel, a mounting frame arranged on one side of the angle adjustment ring, a worm arranged on the mounting frame, a driving motor arranged at one end of the worm, and a first worm wheel arranged on the angle adjustment ring in coordination with the position of the worm;

[0009] The angle adjustment ring is provided with a key block on one side of the core barrel, and the core barrel is provided with a key slot at a position corresponding to the key block.

[0010] Furthermore, the angle adjustment ring is provided with a second worm gear on the symmetrical side of the first worm gear, the second worm gear is cooperated with a rotary swing drive cylinder, the rotary swing drive cylinder is provided with a drive gear that cooperates with the second worm gear, and the rotary swing drive cylinder is provided with a mounting seat.

[0011] Furthermore, a front baffle ring and a rear baffle ring are respectively provided at both ends of the core barrel, a connecting frame is arranged between the front baffle ring and the rear baffle ring, the connecting frame is fixed to the casing, a connecting ring is sleeved on the front baffle ring, and the connecting ring is respectively connected to the mounting frame and the mounting seat.

[0012] Furthermore, a plurality of connection holes are symmetrically provided at the end of the core barrel.

[0013] Furthermore, the housing includes four rigid plates, which are connected at the ends, and an inspection opening is opened on the rigid plates.

[0014] Furthermore, the housing also includes an end plate sleeved on the connecting ring.

[0015] In summary, the beneficial technical effects of the utility model are:

[0016] (1) The driving motor, worm and first worm gear are used to replace the manual rotation of the core barrel and the straightening wheel with a wrench, making the adjustment process more convenient and labor-saving. The staff does not need to spend a lot of physical strength to rotate, which greatly reduces the labor intensity of the staff and also improves the efficiency of the straightening wheel angle adjustment.

[0017] (2) The second worm gear and the rotary swing drive cylinder can assist the worm and the first worm gear to complete the angle adjustment of the angle adjustment ring, so that the rotation of the angle adjustment ring is more stable and the force is more uniform, and the symmetrical force is easier to rotate.

[0018] (3) The front and rear retaining rings can be used to limit the front and rear ends of the angle adjustment ring to prevent the angle adjustment ring from deviating. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the utility model from another angle;

[0021] Figure 3 yes Figure 2 The structural diagram of the casing is hidden;

[0022] Figure 4 yes Figure 3 Schematic diagram of the structure of the worm seat;

[0023] Figure 5 yes Figure 3The structural diagram of the mounting base is hidden;

[0024] Figure 6 yes Figure 2 The schematic diagram of the connecting ring and the front retaining ring is hidden;

[0025] Figure 7 yes Figure 6 Diagram of the core barrel is hidden.

[0026] Figure numerals: 1, housing; 2, mounting plate; 3, core barrel; 4, angle adjustment ring; 5, front retaining ring; 6, rear retaining ring; 7, connecting ring; 8, worm seat; 9, driving motor; 10, worm; 11, first worm gear; 12, rotary swing driving cylinder; 13, driving gear; 14, second worm gear; 15, mounting frame; 16, mounting seat; 17, connecting frame; 18, connecting hole; 19, rigid plate; 20, inspection port; 21, end plate; 22, key block. DETAILED DESCRIPTION

[0027] The present invention will be described clearly and completely below in conjunction with the embodiments.

[0028] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0029] In the description of the embodiments, unless otherwise clearly specified and limited, the terms "disposed", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or it can be connected through an intermediate medium, or it can be a communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] See attached Figure 1-7 , as shown, an electric angle adjustment mechanism of a straightening machine comprises a casing 1, the casing 1 is composed of four rigid plates 19 connected end to end, i.e., steel plates, an end plate 21 is provided at one end of the casing 1, and the end plate 21 is used to enhance the structural strength and stability of the entire casing 1, a mounting plate 2 is provided in the casing 1 and parallel to the end plate 21, a mounting circle is provided on the mounting plate 2, a core barrel 3 is sleeved in the mounting circle, six connecting holes 18 are symmetrically provided on both sides of the port of the core barrel 3, and the six connecting holes 18 are used to connect the straightening wheel, and the angle of the straightening wheel is changed by rotating the core barrel 3;

[0031] The front and rear ends of the core barrel 3 are respectively provided with a front retaining ring 5 and a rear retaining ring 6. The core barrel 3 is provided with an angle adjustment ring 4 between the front retaining ring 5 and the rear retaining ring 6. A key block 22 is provided on one side wall of the angle adjustment ring 4 close to the core barrel 3. At the same time, a key groove is provided at a position of the core barrel 3 corresponding to the key block 22. The key groove cooperates with the key block 22. When the angle adjustment ring 4 rotates, the core barrel 3 is driven to rotate through the key block 22.

[0032] A connecting ring 7 is sleeved on the front retaining ring 5 through bolts, and four connecting frames 17 are set between the connecting ring 7 and the rear retaining ring 6. The four connecting frames 17 are arranged in an X shape. The connecting frame 17 is connected to the casing 1 to limit the front retaining ring 5 and the rear retaining ring 6. A first worm wheel 11 is provided on one side of the angle adjustment ring 4. A worm 10 is matched on the first worm wheel 11. The worm 10 is installed in the worm 10 seat 8. A mounting frame 15 is provided on the worm 10 seat 8. The mounting frame 15 is fixed on the connecting ring 7. At the same time, a driving motor 9 is installed at one end of the worm 10. When in use, the worm 10 is driven to rotate by the driving motor 9. The worm 10 further drives the first worm wheel 11 to rotate the connected angle adjustment ring 4. The angle adjustment ring 4 drives the core barrel 3 to rotate through the key block 22. The core barrel 3 further acts on the straightening wheel to achieve angle change, thereby replacing manual angle adjustment using a wrench, thereby improving the efficiency of straightening wheel angle adjustment and reducing the labor intensity of the staff.

[0033] Furthermore, the angle adjustment ring 4 is provided with a second worm gear 14 on the symmetrical side of the first worm gear 11, and the second worm gear 14 is provided with a rotating and swinging driving cylinder 12, which is specifically a rotating and swinging cylinder, and the output end of the rotating and swinging driving cylinder 12 is provided with a driving gear 13, and the driving gear 13 cooperates with the second worm gear 14, and the rotating and swinging driving cylinder 12 is provided with a mounting seat 16, which is fixed on the connecting ring 7. The rotating and swinging driving cylinder 12 and the second worm gear 14 can assist the worm 10 and the first worm gear 11 to complete the rotation of the angle adjustment ring 4, so that the angle adjustment ring 4 is symmetrically stressed on both sides and is easier to rotate;

[0034] Furthermore, an inspection port 20 for inspecting the worm 10 and the rotary swing drive cylinder 12 is provided on the rigid plate 19 along the length direction.

[0035] When it is necessary to adjust the angle of the straightening wheel on the core barrel 3, the driving motor 9 and the rotating and swinging driving cylinder 12 are used to cooperate with each other. The driving motor 9 drives the worm 10 to rotate, and the worm 10 acts on the first worm gear 11 to drive the angle adjustment ring 4 to rotate. At the same time, the rotating and swinging driving cylinder 12 acts on the second worm gear 14 through the driving gear 13 to assist the rotation of the angle adjustment ring. When the angle adjustment ring 4 rotates, the key block 22 is used to link the core barrel 3 to rotate, and the change of the straightening wheel angle is achieved by the rotation of the core barrel 3.

[0036] The above description is only a preferred specific implementation method of the present utility model, and does not limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. An electric angle adjustment mechanism for a straightening machine, characterized in that: The invention comprises a casing (1), wherein a mounting plate (2) is provided in the casing (1), a core barrel (3) for connecting a straightening wheel is mounted on the mounting plate (2), an angle adjustment ring (4) is mounted on the core barrel (3), a mounting frame (15) is provided on one side of the angle adjustment ring (4), a worm (10) is provided on the mounting frame (15), a driving motor (9) is provided at one end of the worm (10), and a first worm wheel (11) is provided in cooperation with the angle adjustment ring (4) at the position of the worm (10); The angle adjustment ring (4) is provided with a key block (22) on one side of the core barrel (3), and the core barrel (3) is provided with a key slot at a position corresponding to the key block (22).

2. The electric angle adjustment mechanism of a straightening machine according to claim 1, characterized in that: The angle adjustment ring (4) is provided with a second worm gear (14) on a symmetrical side of the first worm gear (11); the second worm gear (14) is provided with a rotary swing drive cylinder (12) in cooperation with the second worm gear (14); the rotary swing drive cylinder (12) is provided with a drive gear (13) in cooperation with the second worm gear (14); and the rotary swing drive cylinder (12) is provided with a mounting seat (16).

3. The electric angle adjustment mechanism of a straightening machine according to claim 1, characterized in that: A front retaining ring (5) and a rear retaining ring (6) are respectively provided at both ends of the core barrel (3); a connecting frame (17) is arranged between the front retaining ring (5) and the rear retaining ring (6); the connecting frame (17) is fixed to the housing (1); a connecting ring (7) is sleeved on the front retaining ring (5); and the connecting ring (7) is respectively connected to the mounting frame (15) and the mounting seat (16).

4. The electric angle adjustment mechanism of a straightening machine according to claim 1, characterized in that: A plurality of connection holes (18) are symmetrically provided at the end of the core barrel (3).

5. The electric angle adjustment mechanism of a straightening machine according to claim 1, characterized in that: The housing (1) comprises four rigid plates (19) which are connected at the ends, and an inspection opening (20) is provided on the rigid plates (19).

6. The electric angle adjustment mechanism of a straightening machine according to claim 1, characterized in that: The housing (1) further comprises an end plate (21) sleeved on the connecting ring (7).