Automatic welding device for metal products

By designing the automatic welding device of metal products, using the combined structure of moving blocks, sliding rods, extrusion springs and rotating rollers, the problem of welding distance changes caused by irregular appearance of metal products is solved, and the welding precision and efficiency are improved, ensuring that Weld quality and worker safety.

CN222344588UActive Publication Date: 2025-01-14合肥晨旭金属加工有限公司
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Patent Information

Application Number
CN202421049403.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-14
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The irregular appearance of metal products causes changes in the distance between the welding gun and the metal products during welding, resulting in incomplete welding or insufficient quality of the weld, affecting the service life of the metal products.

Method used

An automatic welding device for metal products is designed, adopting a combined structure of moving blocks, sliding rods, extrusion springs, limit frames and rotating rollers. Through the combination of the second electric telescopic rods and movable frames, the welding gun and metal are automatically adjusted. The distance between the products and the height of the limit block and moving frame is automatically adjusted by driving motor and threaded column to ensure welding precision.

Benefits of technology

It effectively avoids the incomplete welding problem caused by irregular outer walls of metal products during welding, improves welding precision and efficiency, ensures weld quality, and reduces labor intensity and safety risks of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic welding device for metal products, which belongs to the technical field of metal product processing and comprises a bottom plate, a fixed frame is slidably connected with a limiting block through a limiting groove, the outer side wall of the limiting block is fixedly connected with a movable frame, and the inner side wall of the movable frame is slidably connected with a movable block. And one end of the moving block is fixedly connected with a sliding rod, an extrusion spring is wound on the outer side wall of the sliding rod, the outer side wall of the moving block is fixedly connected with a limiting frame, and the inner side wall of the limiting frame is rotationally connected with a rotating roller. According to the automatic welding device for the metal product, through cooperative use of the moving block, the sliding rod, the extrusion spring, the limiting frame and the rotating roller, the rotating roller can be conveniently attached to the outer side wall of the irregular metal product in real time, and therefore it is guaranteed that the distance between a welding gun and the outer side wall of the irregular metal product is not changed; and therefore, the problems of incomplete welding, flaws of weld joints and the like caused by the change of the distance between the welding gun and the metal product in the welding process are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal product processing, and specifically relates to an automatic welding device for metal products. Background Art

[0002] With the continuous development of industrial automation technology, the welding process of metal products is also constantly improving. The welding of metal products is an important link in industrial production and is widely used in machinery, automobiles, ships, aerospace and other fields;

[0003] In the field of metal welding, one of the key factors for welding quality and efficiency is the accurate adjustment of the welding gun and the metal product, so we need an automatic welding device for metal products;

[0004] When welding metal products, due to the influence of the shape of the metal products, the outer wall of the metal products is not completely flat, which may cause the distance between the welding gun and the metal products to change during the welding process. As a result, part of the gap of the metal products may not be subjected to sufficient temperature during the welding process, resulting in failure to weld or insufficient weld quality, which may cause damage to the metal products during use;

[0005] In order to solve the above problems, this application proposes an automatic welding device for metal products. Utility Model Content

[0006] In view of the problems in the related technology, the utility model proposes an automatic welding device for metal products to overcome the above technical problems existing in the existing related technology.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A metal product automatic welding device comprises a base plate, a fixed frame is fixedly connected to the top of the base plate, a limiting groove is provided on the inner side wall of the fixed frame, the fixed frame is slidably connected to the limiting block through the limiting groove, the outer side wall of the limiting block is fixedly connected to a moving frame, the inner side wall of the moving frame is slidably connected to the moving block, one end of the moving block is fixedly connected to a sliding rod, the outer side wall of the sliding rod is wound with an extrusion spring, the outer side wall of the moving block is fixedly connected to the limiting frame, and the inner side wall of the limiting frame is rotatably connected to a rotating roller.

[0009] A slide groove is provided through the top of the moving frame, a second electric telescopic rod is fixedly connected to the top of the moving frame, a movable frame is fixedly connected to the telescopic end of the second electric telescopic rod, and a connecting column is fixedly connected to the top of the moving block.

[0010] By arranging the second electric telescopic rod and the movable frame, it is convenient to pull the connecting column, thereby reducing the labor intensity of workers and improving the operation efficiency.

[0011] The top of the fixed frame is fixedly connected with a fixed shell, the inner wall of the fixed shell is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a threaded column, and the outer wall of the threaded column is threadedly connected with the inner wall of the limit block.

[0012] By setting a fixed shell, a driving motor and a threaded column, the equipment can automatically adjust the height of the limit block and the moving frame during the welding process, thereby improving the welding precision.

[0013] The outer side wall of the moving block is fixedly connected with a first electric telescopic rod, and the telescopic end of the first electric telescopic rod is fixedly connected with a welding gun.

[0014] By providing the first electric telescopic rod, it is convenient to adjust the distance between the welding gun and the moving frame according to the volume of the metal product, thereby improving the versatility of use of the equipment.

[0015] The top of the bottom plate is fixedly connected with a fixing plate, the outer side wall of the fixing plate is fixedly connected with a third electric telescopic rod, and the telescopic end of the third electric telescopic rod is fixedly connected with a clamping plate.

[0016] By providing a clamping plate, it is convenient to fix the metal product, thereby preventing the position of the metal product from shifting during the welding process, thereby causing defects in the weld.

[0017] To sum up, the technical effects and advantages of the utility model are as follows: the automatic welding device for metal products, through the coordinated use of a moving block, a sliding rod, an extrusion spring, a limit frame, and a rotating roller, makes it convenient for the rotating roller to fit the outer wall of the irregular metal product in real time, thereby ensuring that the distance between the welding gun and the outer wall of the irregular metal product remains unchanged, thereby avoiding the change in the distance between the welding gun and the metal product during the welding process, resulting in incomplete welding, defects in the weld, and other problems.

[0018] By using the slide groove, the second electric telescopic rod, the movable frame and the connecting column together, it is convenient to fix two metal products, avoid manual operation of the connecting column located behind the welding gun, and avoid the hot welding gun from causing harm to the worker's skin or body during manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the limit block and its related structures of the utility model;

[0021] Figure 3 The utility model is a schematic diagram of a welding gun and its related structures.

[0022] In the figure: 1. bottom plate; 2. fixed frame; 3. fixed shell; 4. driving motor; 5. threaded column; 6. limit groove; 7. limit block; 8. moving frame; 9. moving block; 10. sliding rod; 11. extrusion spring; 12. limit frame; 13. rotating roller; 14. first electric telescopic rod; 15. welding gun; 16. slide groove; 17. second electric telescopic rod; 18. movable frame; 19. connecting column; 20. fixed plate; 21. third electric telescopic rod; 22. clamping plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-3 A metal product automatic welding device comprises a bottom plate 1, a fixed frame 2 is fixedly connected to the top of the bottom plate 1, a limiting groove 6 is provided on the inner side wall of the fixed frame 2, two limiting grooves 6 are provided, and the two limiting grooves 6 are respectively located on the inner walls of the two sides of the bottom plate 1, the fixed frame 2 is slidably connected to the limiting block 7 through the limiting groove 6, the two ends of the limiting block 7 are respectively located inside the two limiting grooves 6, the outer side wall of the limiting block 7 is fixedly connected to the moving frame 8, the inside of the moving frame 8 is provided with a cavity, and the outer side wall of the moving frame 8 is provided with an opening, the inner side wall of the moving frame 8 is slidably connected to the moving block 9, one end of the moving block 9 is fixedly connected to the sliding rod 10, one end of the sliding rod 10 is located outside one end of the moving frame 8, and the sliding rod 10 is provided with a plurality of sliding rods 10, and the sliding rod 10 is provided with a plurality of sliding rods 10. The outer wall of the rod 10 is slidably connected to the inner wall of the moving frame 8, and the outer wall of the sliding rod 10 is wrapped with an extrusion spring 11. One end of the extrusion spring 11 is fixedly connected to the outer wall of the moving block 9, and the end of the extrusion spring 11 away from the moving block 9 is fixedly connected to the inner wall of the moving frame 8. The outer wall of the moving block 9 is fixedly connected to a limit frame 12, and the limit frame 12 is perpendicular to the outer wall of the moving frame 8. The inner wall of the limit frame 12 is rotatably connected to a rotating roller 13. When in use, the metal product is placed on one side of the rotating roller 13. Under the action of the extrusion spring 11, the rotating roller 13 will fit tightly to the outer wall of the metal product, thereby avoiding welding failure due to the irregular outer wall of the metal product during welding.

[0025] Reference Figure 1-3A slide groove 16 is provided on the top of the moving frame 8, and the slide groove 16 is located at the top central axis of the moving frame 8. A second electric telescopic rod 17 is fixedly connected to the top of the moving frame 8, and the second electric telescopic rod 17 is connected to an external power supply. The telescopic end of the second electric telescopic rod 17 is fixedly connected to a movable frame 18. A connecting column 19 is fixedly connected to the top of the moving block 9, and the connecting column 19 is located inside the movable frame 18. Before placing the metal plate, the second electric telescopic rod 17 is started, and the movable frame 18 is driven by the second electric telescopic rod 17 to shrink. As the movable frame 18 shrinks, the inner wall of the movable frame 18 is connected to the connecting column 19. The outer wall of the connecting column 19 conflicts with the outer wall of the connecting column 19. As time goes by, the second electric telescopic rod 17 will drive the movable frame 18 to drag the connecting column 19 toward the direction of the second electric telescopic rod 17, so that there is enough space to place the metal product. After the metal product is placed, the second electric telescopic rod 17 is started to drive the movable frame 18 to move. As time goes by, the inner wall of the movable frame 18 gradually separates from the outer wall of the connecting column 19, and then under the action of the extrusion spring 11, the moving block 9 drives the rotating roller 13 to move toward the metal product until the outer wall of the rotating roller 13 is tightly fitted with the outer wall of the metal product.

[0026] Reference Figure 1-2 A fixed shell 3 is fixedly connected to the top of the fixed frame 2, and the fixed shell 3 is located at the top center of the fixed frame 2. A driving motor 4 is fixedly connected to the inner wall of the fixed shell 3, and the driving motor 4 is connected to an external power supply. A threaded column 5 is fixedly connected to the output end of the driving motor 4, and the outer wall of the threaded column 5 is threadedly connected to the inner wall of the limit block 7. During welding, the driving motor 4 is started, and the threaded column 5 is driven by the driving motor 4 to rotate. When the threaded column 5 rotates, it will drive the limit block 7 to reciprocate along the threaded column 5, thereby welding metal products of different heights and improving the versatility of use of the equipment.

[0027] Reference Figure 1-3 The outer side wall of the moving block 9 is fixedly connected with a first electric telescopic rod 14, which is connected to an external power supply. The telescopic end of the first electric telescopic rod 14 is fixedly connected with a welding gun 15. When welding, the first electric telescopic rod 14 is started, and the welding gun 15 is driven by the first electric telescopic rod 14 to move, so that the position of the welding gun 15 is adjusted according to the distance between the weld of the metal product and the welding gun 15, thereby improving the welding efficiency of the equipment.

[0028] Reference Figure 1A fixing plate 20 is fixedly connected to the top of the bottom plate 1, and a third electric telescopic rod 21 is fixedly connected to the outer wall of the fixing plate 20. The third electric telescopic rod 21 is connected to an external power supply. A clamping plate 22 is fixedly connected to the telescopic end of the third electric telescopic rod 21, and a rubber pad is provided on the outer wall of the clamping plate 22. When the third electric telescopic rod 21 drives the clamping plate 22 to contact the outer wall of the metal product, the rubber pad provided on the outer wall of the clamping plate 22 contacts the outer wall of the metal product, thereby increasing the friction between the clamping plate 22 and the metal product and improving the stability of the metal product during welding.

[0029] Working principle: When welding metal products, start the second electric telescopic rod 17, and the second electric telescopic rod 17 drives the movable frame 18 to move. During the movement of the movable frame 18, pull the connecting column 19 to increase the distance between the two moving blocks 9. At this time, place the metal plate between the two rotating rollers 13, start the third electric telescopic rod 21, and push the clamping plate 22 to fix the two metal products. After the fixation is completed, continue to start the second electric telescopic rod 17, and the second electric telescopic rod 17 pushes the movable frame 18 to gradually move away from the connecting column 19, so that under the action of the elastic force of the extrusion spring 11 itself, the movable block 9 is pushed to drive the rotating roller 13 to move, so that the outer wall of the rotating roller 13 is closely fitted with the outer wall of the metal product, and the first electric telescopic rod 14 is started, and the first The electric telescopic rod 14 drives the welding gun 15 to move. When the welding gun 15 moves to the connection point of the two metal products and stops, one end of the welding gun 15 is aligned with the gap between the metal products. After the preparation work is ready, the welding gun 15 is started, and the two metal products are welded by the welding gun 15. During the welding process, the driving motor 4 is started, and the driving motor 4 drives the threaded column 5 to rotate, thereby driving the limit block 7 and the moving frame 8 to move up and down. During the movement, since the extrusion spring 11 itself has elastic force, the rotating roller 13 will always be tightly attached to the outer wall of the metal product under the action of the extrusion spring 11, thereby avoiding the change of the distance between the welding gun 15 and the metal product due to the irregular outer wall of the metal product during the welding process, thereby avoiding welding failure or defects in the weld.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic welding device for metal products, characterized in that: The invention comprises a bottom plate (1), the top of the bottom plate (1) is fixedly connected to a fixed frame (2), the inner side wall of the fixed frame (2) is provided with a limiting groove (6), the fixed frame (2) is slidably connected to a limiting block (7) through the limiting groove (6), the outer side wall of the limiting block (7) is fixedly connected to a moving frame (8), the inner side wall of the moving frame (8) is slidably connected to a moving block (9), one end of the moving block (9) is fixedly connected to a sliding rod (10), the outer side wall of the sliding rod (10) is wound with a compression spring (11), the outer side wall of the moving block (9) is fixedly connected to a limiting frame (12), and the inner side wall of the limiting frame (12) is rotatably connected to a rotating roller (13).

2. The automatic welding device for metal products according to claim 1, characterized in that: A slide groove (16) is provided through the top of the movable frame (8), a second electric telescopic rod (17) is fixedly connected to the top of the movable frame (8), a telescopic end of the second electric telescopic rod (17) is fixedly connected to a movable frame (18), and a connecting column (19) is fixedly connected to the top of the movable block (9).

3. The automatic welding device for metal products according to claim 1, characterized in that: The top of the fixed frame (2) is fixedly connected to a fixed shell (3), the inner wall of the fixed shell (3) is fixedly connected to a drive motor (4), the output end of the drive motor (4) is fixedly connected to a threaded column (5), and the outer wall of the threaded column (5) is threadedly connected to the inner wall of the limit block (7).

4. The automatic welding device for metal products according to claim 1, characterized in that: The outer side wall of the moving block (9) is fixedly connected to a first electric telescopic rod (14), and the telescopic end of the first electric telescopic rod (14) is fixedly connected to a welding gun (15).

5. The automatic welding device for metal products according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a fixing plate (20), the outer side wall of the fixing plate (20) is fixedly connected to a third electric telescopic rod (21), and the telescopic end of the third electric telescopic rod (21) is fixedly connected to a clamping plate (22).