Welding equipment for automobile frame
By designing automotive frame welding equipment and slag removal mechanisms that can be turned automatically, the problems of increasing welding time and welding slag retention in the prior art are solved, and fast and efficient welding and high-quality welding products are achieved.
Patent Information
- Application Number
- CN202421133922.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During welding, existing automotive door welding equipment needs to manually unfix the door frame and flip it, resulting in an increase in welding time, reducing maintenance efficiency, and welding slag remains outside the door frame, reducing welding quality.
A welding equipment for automobile frames including workbench, support mechanism, motor, double-sided hollow frame and vise group was designed. The support mechanism drives the double-sided hollow frame to rotate through the motor to realize the rapid turn of the door frame after one side welding is completed. Welding is carried out on the other side, and a slag removal mechanism is also equipped to remove welding slag, improving welding efficiency and quality.
This equipment greatly improves the door welding speed and efficiency, ensures welding quality, and enhances the welding slag removal effect through the slag removal mechanism, and improves the quality of the finished welding product.
Smart Images

Figure CN222344649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile door frame welding, in particular to welding equipment for automobile frames. Background Art
[0002] The automobile frame refers to the skeleton structure of the automobile, including the door frame and the main frame. It is an important component that supports the entire body of the automobile. The automobile frame is usually made of steel or aluminum alloy, and has sufficient strength and rigidity to withstand the weight of the vehicle and the effects of various forces. When the automobile is damaged and maintained, the door frame needs to be welded and repaired. When welding the door, the existing automobile door welding station fixes the door and then repairs it through a welding machine, but both the front and back sides of the door need to be welded and repaired, which results in the staff manually unfixing the door frame and flipping it over to fix it after repairing one side, which greatly increases the welding time and reduces the maintenance effect. At the same time, after the door frame is welded, the welding slag will continue to remain on the outside of the door frame, thereby reducing the welding quality of the door frame. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a welding device for an automobile frame to solve the technical problem that the door frame is manually released and then turned over and fixed, which greatly increases the welding time and reduces the maintenance effect. At the same time, after the welding of the door frame is completed, the welding slag will continue to remain on the outside of the door frame, thereby reducing the welding quality of the door frame.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for an automobile frame, comprising: a workbench, a supporting mechanism, a motor, a double-sided hollow frame and a vise group, wherein the supporting mechanism is installed at both ends of the top of the workbench, the two supporting mechanisms are connected to the double-sided hollow frame, and the right side of the supporting mechanism is connected to the motor, and the vise group is installed at the four corners of the upper surface of the double-sided hollow frame, the supporting mechanism comprises a main arm, the main arm is connected to the workbench, the top of the main arm is connected to a rotating shaft through a bearing, the rotating shaft is connected to the double-sided hollow frame, the top of the rotating shaft is connected with a pin shaft, and the outside of the main arm is fixedly connected with a square plate.
[0007] Both ends of the double-sided hollow frame are connected to a slag removal mechanism, which includes a slag removal plate, both ends of the bottom of the slag removal plate are slidably connected to short arms, the front of the slag removal plate is fixedly connected to a first protrusion, the outside of the first protrusion is slidably connected to a second protrusion, the bottom of the second protrusion is connected to the top of the double-sided hollow frame, a nut is fixedly connected to the bottom of the short arm, the internal thread of the nut is connected to a threaded rod, both ends of the threaded rod are connected to gears, and the threaded rod is rotatably connected to the double-sided hollow frame.
[0008] A gear ring is fixedly connected inside the main arm, and a welding unit is connected to the top of the workbench.
[0009] Preferably, the output end of the motor is connected to the rotating shaft, the bottom of the motor is connected to a support platform, the support platform is connected to the main arm, and the support platform can support the motor.
[0010] Preferably, both ends of the outer side of the threaded rod are sleeved with spherical bearings, and the spherical bearings are connected through the double-sided hollow frame, so that the spherical bearings can support the threaded rod.
[0011] Preferably, the slag removal plate comprises a long rod, and bristles are connected to the bottom of the long rod at equal intervals, and the bristles can improve the removal effect of the slag removal plate on welding.
[0012] Preferably, both ends of the bottom of the slag removing plate are provided with sliding grooves, the inside of the sliding groove is slidably connected with a slider, a spring is connected between the slider and the sliding groove, the bottom of the slider is connected to the top of the short arm, the sliding groove cooperates with the slider to support the slag removing plate to shake on the top of the short arm, and the spring can drive the slag removing plate to return after movement.
[0013] Preferably, a long slot is provided on the top of the double-sided hollow frame, and the long slot is slidably connected to the short arm, and the long slot can guide the short arm so that the short arm and the nut can move linearly.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a welding device for automobile frame, which has the following beneficial effects:
[0016] The automobile frame welding equipment can weld a door frame by means of an additional workbench, a supporting mechanism, a motor, a double-sided hollow frame and a vise set. After welding is completed on one side of the door, the door can be quickly rotated to the other side for welding without releasing the fixed limit of the door, thereby greatly improving the welding speed and efficiency of the door. When the door is rotated and turned over, the welding slag of the door can be removed by means of an additional slag removal mechanism, thereby greatly improving the quality of the finished product after the door is welded. At the same time, the slag removal plate can be shaken during slag removal by means of the cooperation of the first convex point and the second convex point, thereby improving the slag removal effect of the slag removal plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front schematic diagram of the utility model;
[0018] Figure 2 This is a front view of the support mechanism of the utility model;
[0019] Figure 3 This is a front view of the double-sided hollow frame of the utility model;
[0020] Figure 4 This is a front view schematic diagram of the slag removal mechanism of the utility model;
[0021] Figure 5 It is a right side cross-sectional view of the slag removing plate of the utility model.
[0022] In the figure: 1. workbench; 2. supporting mechanism; 21. main arm; 22. square plate; 23. rotating shaft; 24. pin shaft; 3. motor; 31. supporting table; 4. double-sided hollow frame; 41. long groove; 5. bench vise assembly; 6. slag removal mechanism; 61. slag removal plate; 611. slide groove; 612. slider; 613. spring; 62. short arm; 63. first convex point; 64. second convex point; 65. nut; 66. threaded rod; 661. spherical bearing; 67. gear; 7. gear ring; 8. welding unit. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides a technical solution, please refer to Figure 1 and Figure 2A welding device for an automobile frame comprises: a workbench 1, a supporting mechanism 2, a motor 3, a double-sided hollow frame 4 and a vise group 5. The workbench 1 can support the supporting mechanism 2, the supporting mechanism 2 can limit the double-sided hollow frame 4 or support the double-sided hollow frame 4 to rotate, the motor 3 is installed on the right side of the top of the workbench 1, and can drive the supporting mechanism 2 to drive the double-sided hollow frame 4 to rotate, the vise group 5 can fix the door frame inside the double-sided hollow frame 4, and this scheme is a structural improvement of the non-electronic component part on the basis of the vise in the prior art, wherein the vise group 5 is a common vise product that has been promoted in the prior art, the vise group 5 runs through the top of the double-sided hollow frame 4, and the door can be fixed by the vise group 5.
[0025] See also Figure 3 and Figure 4 The support mechanism 2 is installed at both ends of the top of the workbench 1, the two support mechanisms 2 are connected to the double-sided hollow frame 4, and the right side of the support mechanism 2 is connected to a motor 3, and the vise group 5 is installed at the four corners of the upper surface of the double-sided hollow frame 4. The support mechanism 2 includes a main arm 21, and the main arm 21 can support the rotating shaft 23. The main arm 21 is connected to the workbench 1, and the top of the main arm 21 is connected to the rotating shaft 23 through a bearing. The rotating shaft 23 is connected to the double-sided hollow frame 4, and a pin shaft 24 is connected to the top of the rotating shaft 23. The outside of the main arm 21 is fixedly connected with a square plate 22, and the square plate 22 cooperates with the pin shaft 24 to limit the rotation of the rotating shaft 23, and then limit the rotation of the double-sided hollow frame 4. The output end of the motor 3 is connected to the rotating shaft 23, and the bottom of the motor 3 is connected to a support platform 31, and the support platform 31 is connected to the main arm 21, and the support platform 31 can support the motor 3.
[0026] See also Figure 5 Both ends of the double-sided hollow frame 4 are connected to a slag removal mechanism 6, which includes a slag removal plate 61. The slag removal plate 61 can remove welding slag. The slag removal plate 61 includes a long rod, and bristles are evenly connected to the bottom of the long rod. The bristles can improve the removal effect of the slag removal plate 61 on welding. Both ends of the bottom of the slag removal plate 61 are slidably connected to short arms 62, which can support the slag removal plate 61.
[0027] Both ends of the bottom of the slag removing plate 61 are provided with a slide groove 611, and a slider 612 is slidably connected inside the slide groove 611. A spring 613 is connected between the slider 612 and the slide groove 611. The bottom of the slider 612 is connected to the top of the short arm 62. The slide groove 611 and the slider 612 can support the slag removing plate 61 to shake on the top of the short arm 62, and the spring 613 can drive the slag removing plate 61 to return to its original position after movement.
[0028] A first protrusion 63 is fixedly connected to the front of the slag removing plate 61, and the first protrusion 63 can cooperate with the second protrusion 64 to drive the slag removing plate 61 to shake. The outside of the first protrusion 63 is slidably connected to the second protrusion 64, and the bottom of the second protrusion 64 is connected to the top of the double-sided hollow frame 4. A nut 65 is fixedly connected to the bottom of the short arm 62. A long groove 41 is provided on the top of the double-sided hollow frame 4, and the long groove 41 is slidably connected to the short arm 62. The long groove 41 can guide the short arm 62 so that the short arm 62 and the nut 65 can move in a straight line.
[0029] The internal thread of the nut 65 is connected to a threaded rod 66, which can drive the nut 65 to drive the short arm 62 to move. Spherical bearings 661 are sleeved on both ends of the outer side of the threaded rod 66. The spherical bearings 661 are connected to the double-sided hollow frame 4 through a through connection. The spherical bearings 661 can support the threaded rod 66. Gears 67 are connected to both ends of the threaded rod 66. The gears 67 can mesh with the gear ring 7, thereby driving the threaded rod 66 to rotate. The threaded rod 66 and the double-sided hollow frame 4 are rotationally connected.
[0030] The main arm 21 is fixedly connected to a gear ring 7 inside. The gear ring 7 is a hollow ring with teeth connected at equal intervals inside. The gear ring 7 is connected to the main arm 21 by bolts. A welding unit 8 is connected to the top of the workbench 1. This solution is a structural improvement on the non-electronic component part based on the welding machine in the prior art, wherein the welding unit 8 is a common welding machine product that has been promoted in the prior art.
[0031] In this solution, the car door is first inserted from the front side of the double-sided hollow frame 4 into the inside of the double-sided hollow frame 4, and the car door is fixed inside the double-sided hollow frame 4 by the vise set 5. The upper surface of the car door is welded and repaired by the welding unit 8. After the upper surface of the car door is repaired, the pin shaft 24 is pulled out from the inside of the rotating shaft 23, and the rotating shaft 23 is driven by the driving motor 3 to rotate 180°, and then the double-sided hollow frame 4 and the car door are turned over, and then the pin shaft 24 is reinserted to limit the rotating shaft 23, and the staff welds the other side of the car door;
[0032] When the double-sided hollow frame 4 rotates, the gear 67 meshes with the gear ring 7, and then rotates to drive the threaded rod 66 to rotate, thereby driving the nut 65 to perform linear motion, and finally driving the slag removal plate 61 to move from the rightmost end of the double-sided hollow frame 4 to the leftmost end through the short arm 62, and at the same time, the outside of the door is cleaned to remove the welding slag. At the same time, when the slag removal plate 61 moves, the first convex point 63 and the second convex point 64 are in conflict, and then reciprocating shaking is performed, thereby further improving the slag removal effect of the slag removal plate 61;
[0033] When the door frame is welded, the workbench 1, the support mechanism 2, the motor 3, the double-sided hollow frame 4 and the vise set 5 are added, so that after welding is completed on one side of the door, it can be quickly rotated to the other side for welding, and there is no need to release the fixed limit of the door, thereby greatly improving the welding speed and efficiency of the door. At the same time, when the door is turned over, the welding slag of the door is removed by the added slag removal mechanism 6, thereby greatly improving the quality of the finished product after the door is welded. At the same time, through the cooperation of the first convex point 63 and the second convex point 64, the slag removal plate 61 can also shake during the slag removal, thereby improving the slag removal effect of the slag removal plate 61.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for an automobile frame, comprising: A workbench (1), a support mechanism (2), a motor (3), a double-sided hollow frame (4) and a vise group (5), wherein the support mechanism (2) is installed at both ends of the top of the workbench (1), the two support mechanisms (2) are connected to the double-sided hollow frame (4), and the right side of the support mechanism (2) is connected to the motor (3), and the vise group (5) is installed at the four corners of the upper surface of the double-sided hollow frame (4), characterized in that: the support mechanism (2) comprises a main arm (21), the main arm (21) is connected to the workbench (1), the top of the main arm (21) is connected to a rotating shaft (23) through a bearing, the rotating shaft (23) is connected to the double-sided hollow frame (4), the top of the rotating shaft (23) is connected with a pin shaft (24), and the outside of the main arm (21) is fixedly connected with a square plate (22); Both ends of the double-sided hollow frame (4) are connected to a slag removal mechanism (6), the slag removal mechanism (6) comprises a slag removal plate (61), both ends of the bottom of the slag removal plate (61) are slidably connected to short arms (62), the front of the slag removal plate (61) is fixedly connected to a first protrusion (63), the outside of the first protrusion (63) is slidably connected to a second protrusion (64), the bottom of the second protrusion (64) is connected to the top of the double-sided hollow frame (4), the bottom of the short arm (62) is fixedly connected to a nut (65), the inside of the nut (65) is threadedly connected to a threaded rod (66), both ends of the threaded rod (66) are connected to gears (67), and the threaded rod (66) is rotatably connected to the double-sided hollow frame (4); A gear ring (7) is fixedly connected inside the main arm (21), and a welding unit (8) is connected to the top of the workbench (1).
2. The automobile frame welding equipment according to claim 1, characterized in that: The output end of the motor (3) is connected to the rotating shaft (23), the bottom of the motor (3) is connected to a support platform (31), and the support platform (31) is connected to the main arm (21).
3. The automobile frame welding equipment according to claim 1, characterized in that: Both ends of the outer side of the threaded rod (66) are sleeved with spherical bearings (661), and the spherical bearings (661) are connected through the double-sided hollow frame (4).
4. The automobile frame welding equipment according to claim 1, characterized in that: The slag removing plate (61) comprises a long rod, and the bottom of the long rod is connected with brushes at equal intervals.
5. The automobile frame welding equipment according to claim 1, characterized in that: Both ends of the bottom of the slag removing plate (61) are provided with a slide groove (611), the interior of the slide groove (611) is slidably connected with a slider (612), a spring (613) is connected between the slider (612) and the slide groove (611), and the bottom of the slider (612) is connected to the top of the short arm (62).
6. The automobile frame welding equipment according to claim 1, characterized in that: A long slot (41) is provided on the top of the double-sided hollow frame (4), and the long slot (41) is slidably connected to the short arm (62).