Prefabricated square vertical shaft mold
By adopting external heating and vibration structures in the shaft mold, the long forming time and quality problems during shaft construction are solved, and efficient forming and quality assurance under any weather conditions are achieved.
Patent Information
- Application Number
- CN202420163989.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-23
AI Technical Summary
There are problems in the construction of vertical shafts with small space, long construction period, many climbing and edge operations, and high safety risks. The existing prefabricated square shaft molds are greatly affected by the weather, have a long forming time and internal air affect the quality.
The external heating scheme and vibration structure are adopted to heat the concrete through an electric heating plate and use vibration motors and vibration blocks to discharge the air in the concrete to ensure that the molding is not affected by the weather and improve processing efficiency and quality.
Prefabricated shaft forming without the influence of weather is achieved, processing efficiency is improved, and the quality of the prefabricated shaft is ensured by exhausting air.
Smart Images

Figure CN222345885U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical shafts, in particular to a prefabricated square vertical shaft mold. Background Art
[0002] A vertical shaft is an upright well-shaped pipe on the cave wall. It is actually a collapsed funnel, and its plane profile is square, long or irregularly circular. Vertical shafts are widely used in water intake, water diversion, ventilation, slag removal and air replenishment in water conservancy and hydropower projects. Vertical shaft construction has the characteristics of small footprint and little interference with surrounding construction. However, vertical shaft construction has small space, long construction period, many climbing and edge operations, and inconvenient passage, resulting in prominent safety risks in vertical shaft construction.
[0003] At present, in the process of shaft construction, it is necessary to dig a well hole first, and then pour concrete on the well wall. However, this construction method is not only troublesome and wasteful, but also easy to generate noise and dust during on-site construction, which has a great impact on the environment. Moreover, the quality of on-site pouring is difficult to guarantee, and the construction period is long. For example, a prefabricated square shaft mold with authorization announcement number: CN214273640U is used to prefabricate and pour the inner wall of the shaft through the prefabricated square shaft mold, and then directly install it on the use site. Although it is easy to install, this shaft mold is greatly affected by the weather. If the air humidity is high, the prefabricated shaft takes a long time to form, which affects the construction progress of the construction site. At the same time, the prefabricated shaft formed by this shaft mold will have air inside, which affects the quality of the shaft. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and propose a prefabricated square shaft mold. The utility model uses an external heating solution to allow the shaft mold to form the prefabricated shaft without being affected by the weather, which can ensure the processing efficiency of the prefabricated shaft. The utility model also uses a vibration structure to discharge the air in the concrete, thereby ensuring the quality of the prefabricated shaft.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A prefabricated square shaft mold comprises: a base, an upper wall surface of the base is installed with a tray structure, an outer frame structure is fixedly installed on the upper wall surface of the tray structure, a vibration structure is installed on the outside of the outer frame structure, and an inner frame structure is movably installed on the upper wall surface of the tray structure; the tray structure comprises: four shock-absorbing springs, a placement tray and an inner edge of the tray; the four shock-absorbing springs are respectively installed on the upper wall surface of the base, the placement tray is installed on the upper wall surface of the four shock-absorbing springs, and the inner edge of the tray is installed on the upper wall surface of the placement tray.
[0007] The utility model is further configured that a square hole is opened inside the placing tray.
[0008] The utility model is further configured such that the outer frame structure comprises: a metal outer frame and four electric heating plates; the metal outer frame is fixedly mounted on the upper wall surface where the tray is placed, and the four electric heating plates are respectively fixedly mounted on the four outer wall surfaces of the metal outer frame.
[0009] The utility model is further configured such that the vibration structure includes: a heat-insulating motor frame, a vibration motor and a vibration block; the heat-insulating motor frame is installed on the outside of the metal outer frame, the vibration motor is installed on the side wall of the heat-insulating motor frame, and the vibration block is installed on the driving end of the vibration motor.
[0010] The utility model is further configured that the inner frame structure includes: an inner frame I-frame and two inner frame movable plates; the inner frame I-frame is installed on the upper wall surface where the pallet is placed, and the two inner frame movable plates are installed on the side wall surface of the inner frame I-frame by bolts, and the inner frame I-frame and the two inner frame movable plates are located on the inner side of the inner edge of the pallet.
[0011] The utility model is further configured that an upper cover is movably mounted on the upper wall surface of the metal outer frame, and the upper cover is provided with a plurality of steel bar holes.
[0012] The utility model is further configured that four supporting legs are installed on the lower wall surface of the base.
[0013] The utility model is further configured such that the center of gravity and the axis of the vibration block do not coincide with each other.
[0014] The beneficial effects of the utility model are as follows: the utility model can enable the shaft mold to form the prefabricated shaft without being affected by the weather through the external heating solution, thereby ensuring the processing efficiency of the prefabricated shaft, and the utility model can discharge the air in the concrete through the vibration structure, thereby ensuring the quality of the prefabricated shaft.
[0015] 1. The prefabricated square shaft mold is provided with a tray structure, which is used to carry and install the outer frame structure and the inner frame structure, and can form a cavity for fixing steel bars and pouring concrete. At the same time, the tray structure has a shock-absorbing effect, which can absorb the vibration generated by the vibration structure and prevent the vibration from being transmitted to the ground.
[0016] 2. The prefabricated square shaft mold is provided with an outer frame structure and an inner frame structure. The outer frame structure and the inner frame structure together form a square cavity, which can be used to fix the steel bars and pour the concrete. At the same time, it can ensure that the position of the steel bars will not change during the forming process, thereby ensuring the forming quality.
[0017] 3. The prefabricated square shaft mold is provided with a vibration structure, which can drive the outer frame structure and the inner frame structure to vibrate, thereby expelling the air in the concrete, ensuring that the air is entrained in the concrete molding process, and ensuring the quality of the prefabricated square shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a prefabricated square shaft mold proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the tray structure of a prefabricated square shaft mold proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the first internal structure of a prefabricated square shaft mold proposed by the utility model;
[0021] Figure 4 This is a schematic diagram of the second internal structure of a prefabricated square shaft mold proposed by the utility model.
[0022] In the figure: 1. base; 2. shock-absorbing spring; 3. tray; 4. inner edge of tray; 5. metal outer frame; 6. electric heating plate; 7. heat-insulating motor frame; 8. vibration motor; 9. vibration block; 10. inner frame I-frame; 11. inner frame movable plate; 12. upper cover; 13. support feet. DETAILED DESCRIPTION
[0023] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0026] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0027] Reference Figure 1-4 A prefabricated square shaft mold comprises: a base 1, a tray structure is installed on the upper wall of the base 1, an outer frame structure is fixedly installed on the upper wall of the tray structure, a vibration structure is installed on the outside of the outer frame structure, and an inner frame structure is movably installed on the upper wall of the tray structure; the tray structure comprises: four shock-absorbing springs 2, a placement tray 3 and an inner edge 4 of the tray; the four shock-absorbing springs 2 are respectively installed on the upper wall of the base 1, the placement tray 3 is installed on the upper wall of the four shock-absorbing springs 2, the inner edge 4 of the tray is installed on the upper wall of the placement tray 3, and a square hole is opened inside the placement tray 3, and four supporting legs 13 are installed on the lower wall of the base 1. The tray structure is used to carry and install the outer frame structure and the inner frame structure, and can form a cavity for fixing steel bars and pouring concrete. At the same time, the tray structure has a shock-absorbing effect, which can absorb the vibration generated by the vibration structure to prevent the vibration from being transmitted to the ground.
[0028] Specifically, the outer frame structure includes: a metal outer frame 5 and four electric heating plates 6; the metal outer frame 5 is fixedly mounted on the upper wall surface of the tray 3, and the four electric heating plates 6 are respectively fixedly mounted on the four outer wall surfaces of the metal outer frame 5, and the inner frame structure includes: an inner frame I-shaped frame 10 and two inner frame movable plates 11; the inner frame I-shaped frame 10 is mounted on the upper wall surface of the tray 3, and the two inner frame movable plates 11 are mounted on the side wall surface of the inner frame I-shaped frame 10 by bolts, and the inner frame I-shaped frame 10 and the two inner frame movable plates 11 are located on the inner side of the inner edge 4 of the tray, and an upper cover 12 is movably mounted on the upper wall surface of the metal outer frame 5, and the upper cover 12 is provided with a plurality of steel bar holes, and the outer frame structure and the inner frame structure together form a square cavity, which can fix the steel bars and pour the concrete, and at the same time can ensure that the position of the steel bars will not change during the forming process, thereby ensuring the forming quality.
[0029] Specifically, the vibration structure includes: an insulating motor frame 7, a vibration motor 8 and a vibration block 9; the insulating motor frame 7 is installed on the outside of the metal outer frame 5, the vibration motor 8 is installed on the side wall of the insulating motor frame 7, and the vibration block 9 is installed on the driving end of the vibration motor 8. The center of gravity and the axis of the vibration block 9 do not coincide. The vibration structure can drive the outer frame structure and the inner frame structure to vibrate, thereby expelling the air in the concrete, ensuring that air is entrained during the concrete molding process, and ensuring the quality of the prefabricated square shaft.
[0030] Working principle: When using the utility model, first connect the external AC power supply to the utility model to provide energy for the electrical appliances in the utility model, the operator takes down the upper cover 12, the operator places the tied steel bars between the metal outer frame 5 and the inner frame I-beam 10 and the two inner frame movable plates 11, and then places the concrete and pours it therein, and then the operator installs the upper cover 12 and passes the steel bars through the steel bar position of the upper cover 12, at this time the operator starts the vibration motor 8, the rotation of the vibration motor 8 drives the vibration block 9 to rotate, so that the metal outer frame 5 also vibrates, and at the same time the air inside the concrete can be continuously discharged, making the formed prefabricated square shaft more compact, and then the vibration motor 8 stops working, the four electric heating plates 6 start working and maintain a low temperature state, which can ensure the quality of the prefabricated square shaft while also improving the forming speed of the prefabricated square shaft.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A prefabricated square shaft mold, comprising: The base (1) is characterized in that a tray structure is installed on the upper wall surface of the base (1), an outer frame structure is fixedly installed on the upper wall surface of the tray structure, a vibration structure is installed outside the outer frame structure, and an inner frame structure is movably installed on the upper wall surface of the tray structure; The tray structure comprises: four shock-absorbing springs (2), a placement tray (3) and an inner edge of the tray (4); The four shock-absorbing springs (2) are respectively mounted on the upper wall surface of the base (1), the placement tray (3) is mounted on the upper wall surface of the four shock-absorbing springs (2), and the tray inner edge (4) is mounted on the upper wall surface of the placement tray (3).
2. A prefabricated square shaft mold according to claim 1, characterized in that: A square hole is provided inside the placement tray (3).
3. A prefabricated square shaft mold according to claim 1, characterized in that: The outer frame structure comprises: a metal outer frame (5) and four electric heating plates (6); The metal outer frame (5) is fixedly mounted on the upper wall surface on which the tray (3) is placed, and the four electric heating plates (6) are respectively fixedly mounted on the four outer wall surfaces of the metal outer frame (5).
4. A prefabricated square shaft form according to claim 1, characterized in that: The vibration structure comprises: a heat-insulating motor frame (7), a vibration motor (8) and a vibration block (9); The heat-insulating motor frame (7) is mounted on the outside of the metal outer frame (5), the vibration motor (8) is mounted on the side wall of the heat-insulating motor frame (7), and the vibration block (9) is mounted on the driving end of the vibration motor (8).
5. A prefabricated square shaft form according to claim 1, characterized in that: The inner frame structure comprises: an inner frame I-shaped frame (10) and two inner frame movable plates (11); The inner frame I-shaped frame (10) is installed on the upper wall surface of the tray (3), and the two inner frame movable plates (11) are installed on the side wall surface of the inner frame I-shaped frame (10) by means of bolts, and the inner frame I-shaped frame (10) and the two inner frame movable plates (11) are located on the inner side of the inner edge (4) of the tray.
6. A prefabricated square shaft form according to claim 3, characterized in that: An upper cover (12) is movably mounted on the upper wall surface of the metal outer frame (5), and the upper cover (12) is provided with a plurality of steel bar holes.
7. A prefabricated square shaft form according to claim 1, characterized in that: Four supporting legs (13) are installed on the lower wall surface of the base (1).
8. A prefabricated square shaft form according to claim 4, characterized in that: The center of gravity and the axis of the vibration block (9) do not coincide.
Citation Information
Patent Citations
Prefabricated square vertical shaft mold
CN214273640U