Rubber particle vacuum dehydration device for rubber production
By designing a vacuum dehydration device for rubber production, negative pressure suction technology is used to solve the problem of low efficiency of traditional air-drying and drying, and the rapid dehydration and efficient processing of rubber are achieved.
Patent Information
- Application Number
- CN202420890463.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The traditional rubber air-drying and drying method is inefficient and cannot meet the needs of modern and efficient processing processes, making it difficult to quickly dehydrate natural rubber blocks.
A vacuum dehydration device for rubber production is designed, including rubber dehydration rack, dehydration filter roll, filter negative pressure pad plate, negative pressure vacuum pump and other components. The dehydration process of rubber is accelerated through negative pressure suction technology and improved the Work efficiency.
The dehydration speed and efficiency of rubber are significantly improved through negative pressure suction technology, and the dehydration process of natural rubber is quickly completed and the working efficiency is improved.
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Figure CN222346025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of natural rubber processing, in particular to a rubber particle vacuum dehydration device for rubber production. Background Art
[0002] Natural rubber can be divided into two categories according to its form: solid natural rubber (sheet and granular rubber) and concentrated latex. In daily use, solid natural rubber accounts for the vast majority of the proportion, and granular rubber (i.e. standard rubber) is graded according to internationally unified physical and chemical properties and indicators. These physical and chemical properties include seven items: impurity content, initial plasticity, plasticity retention rate, nitrogen content, volatile matter content, ash content and color index. Among them, impurity content is the dominant indicator, and it is divided into five levels of 5L, 5, 10, 20 and 50 according to the amount of impurities. In the production process of natural rubber, the processed rubber needs to be dried and dehydrated. Traditional rubber is dehydrated by air drying and drying, which is inefficient and cannot adapt to the current efficient processing flow. Utility Model Content
[0003] The utility model aims to provide a vacuum dehydration device for rubber particles used in rubber production, so as to solve the problem of rapid dehydration and air drying of natural rubber blocks.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A rubber particle vacuum dehydration device for rubber production comprises a rubber dehydration rack, a dehydration filter roller, a dehydration filter, a filter negative pressure pad, a dehydration filter support wheel, a dehydration filter guide wheel, a rubber particle feeding conveyor belt, a rubber particle discharging conveyor belt and a water collecting tank; the upper part of the rubber dehydration rack is symmetrically provided with a dehydration filter roller; the dehydration filter is arranged on the dehydration filter roller; the dehydration filter is arranged on the dehydration filter roller, the dehydration filter support wheel and the dehydration filter guide wheel for circular rotation; the left end of the dehydration filter is connected to the rubber particle feeding conveyor belt; the lower part of the right end of the dehydration filter is provided with a rubber particle discharging conveyor belt; a plurality of filter negative pressure pads are provided on the bottom support of the dehydration filter; a negative pressure port is provided on the surface of the filter negative pressure pad; the bottom of the negative pressure port is connected to the negative pressure cavity; the bottom of the negative pressure cavity is connected to a negative pressure drain pipe; the other end of the negative pressure drain pipe is connected to a negative pressure vacuum pump; a water collecting tank is provided at the bottom of the rubber dehydration rack; the side of the water collecting tank is connected to the negative pressure vacuum pump through a water suction pipe.
[0006] Furthermore, negative pressure fan blades are arranged inside the negative pressure vacuum pump; the upper part of the negative pressure fan blades is connected to the air collecting hood; and a water collecting tank is arranged at the bottom of the negative pressure vacuum pump.
[0007] Furthermore, the collecting water tank is connected with the water tank of the water pump; the water tank of the water pump is arranged at the bottom of the water pump; the upper part of the water pump is connected to the water storage barrel through a pumping pipe.
[0008] Furthermore, a rotating shaft is arranged inside the dewatering filter roller; the rotating shaft is connected to a driving motor; and the motor is driven by meshing with the rotating shaft through driving teeth.
[0009] Furthermore, the bottom of the negative pressure chamber is arranged in an inverted cone structure.
[0010] Furthermore, a friction layer is provided on the surface of the dewatering filter roller.
[0011] Compared with the prior art, the utility model can achieve one of the following beneficial effects:
[0012] 1. The upper part of the rubber dehydration rack is symmetrically provided with a dehydration filter roller; a dehydration filter is provided on the dehydration filter roller; the dehydration filter is circularly arranged on the dehydration filter roller, the dehydration filter support wheel and the dehydration filter guide wheel; the left end of the dehydration filter is connected to the rubber particle feeding conveyor belt; the lower right end of the dehydration filter is provided with a rubber particle discharging conveyor belt; the bottom support of the dehydration filter is provided with a plurality of filter negative pressure pads; mutual guide blocks are provided at both ends of the filter negative pressure pad; a negative pressure port is provided on the surface of the filter negative pressure pad; the bottom of the negative pressure port is connected to the negative pressure cavity; the bottom of the negative pressure cavity is connected to a negative pressure drain pipe; negative The other end of the high-pressure drainage pipe is connected to a negative pressure vacuum pump; a water collecting tank is arranged at the bottom of the rubber dehydration rack; the side of the water collecting tank is connected to the negative pressure vacuum pump through a suction pipe, so that the natural rubber can be conveyed to the dehydration filter for dehydration through the rubber particle feeding conveyor belt. During the dehydration filter conveying process, the negative pressure generated on the surface of the arranged filter negative pressure pads is used to negatively suck the moisture on the natural rubber, thereby improving the drainage speed. After being sucked by multiple filter negative pressure pads, it is conveyed to the rubber particle discharging conveyor belt, and the dehydration process of the natural rubber is quickly completed, thereby improving the work efficiency.
[0013] 2. The negative pressure vacuum pump; negative pressure fan blades are arranged inside the negative pressure vacuum pump; the upper part of the negative pressure fan blades is connected to the air collecting hood; a collecting water tank is arranged at the bottom of the negative pressure vacuum pump, which can realize the negative pressure generated by the rotation of the negative pressure fan blades to adsorb and dehydrate the rubber on the dehydration filter, and then temporarily store the absorbed water in the collecting water tank.
[0014] 3. The collecting water tank is connected to the water tank of the water pump; the water tank of the water pump is arranged at the bottom of the water pump; the upper part of the water pump is connected to the water storage bucket through a pumping pipe, so that the accumulated water in the collecting water tank can be pumped to the water storage bucket for temporary storage through the arranged water pump.
[0015] 4. A rotating shaft is arranged inside the dewatering filter screen roller; the rotating shaft is connected to a driving motor; the motor is driven by meshing the driving gear with the rotating shaft, so that the dewatering filter screen roller can be driven to rotate at a uniform speed by the arranged driving motor, thereby driving the dewatering filter screen to rotate.
[0016] 5. The bottom of the negative pressure chamber is set as an inverted cone structure, which can increase the negative pressure pressure and increase the suction at the negative pressure port.
[0017] 6. A friction layer is provided on the surface of the dewatering filter roller, which can prevent the dewatering filter from slipping on the dewatering filter roller, thereby increasing the friction force and ensuring that the dewatering filter rotates at a uniform speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIG1 is a schematic diagram of the structure of the utility model.
[0019] FIG. 2 is a schematic diagram of the structure of the negative pressure pad of the filter screen of the present invention.
[0020] FIG3 is a schematic diagram of the structure of the negative pressure vacuum pump of the present invention.
[0021] FIG. 4 is a schematic diagram of the structure of the dewatering filter roller of the utility model. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] Example 1
[0024] A rubber particle vacuum dehydration device for rubber production, comprising a rubber dehydration frame 1, a dehydration filter roller 2, a dehydration filter 3, a filter negative pressure pad 4, a dehydration filter support wheel 5, a dehydration filter guide wheel 6, a rubber particle feeding conveyor belt 7, a rubber particle discharging conveyor belt 8, and a water collecting tank 9; the rubber dehydration frame 1 is symmetrically provided with a dehydration filter roller 2; the dehydration filter 3 is provided on the dehydration filter roller 2; the dehydration filter 3 is circularly rotatably provided on the dehydration filter roller 2, the dehydration filter support wheel 5, and the dehydration filter guide wheel 6; the left end of the dehydration filter 3 is connected to the rubber particle feeding conveyor belt 7; the lower right end of the dehydration filter 3 is provided with a rubber particle discharging conveyor belt 8; the bottom support of the dehydration filter 3 is provided with a plurality of filter negative pressure pads 4; the filter negative pressure pads 4 are provided with mutual guide blocks 401 at both ends; the filter negative pressure pads 4 A negative pressure port 402 is arranged on the surface; the bottom of the negative pressure port 402 is connected to a negative pressure chamber 403; a negative pressure drainage pipe 10 is arranged at the bottom of the negative pressure chamber 403; the other end of the negative pressure drainage pipe 10 is connected to a negative pressure vacuum pump 12; a water collecting tank 9 is arranged at the bottom of the rubber dehydration rack 1; the side of the water collecting tank 9 is connected to the negative pressure vacuum pump 12 through a suction pipe 11, so that the natural rubber can be conveyed to the dehydration filter screen for dehydration through the rubber particle feeding conveyor belt. During the conveying process of the dehydration filter screen, the negative pressure generated on the surface of the arranged filter screen negative pressure pads is used to negatively suck the moisture on the natural rubber, thereby increasing the drainage speed. After being sucked by multiple filter screen negative pressure pads, the water is conveyed to the rubber particle discharging conveyor belt, and the dehydration process of the natural rubber is quickly completed, thereby improving the work efficiency.
[0025] Example 2
[0026] On the basis of Example 1, the negative pressure vacuum pump 12 is provided with negative pressure fan blades 1201 inside; the upper part of the negative pressure fan blades 1201 is connected to the air collecting hood 1203; the bottom of the negative pressure vacuum pump 12 is provided with a collecting tank 1202, which can realize the absorption and dehydration of the rubber on the dehydration filter screen by generating negative pressure through the rotation of the negative pressure fan blades, and then temporarily store the absorbed water in the collecting tank.
[0027] Example 3
[0028] On the basis of Example 1, the collecting water tank 1202 is connected to the water tank 13 of the water pump 13; the water tank 13 of the water pump 13 is arranged at the bottom of the water pump 13; the upper part of the water pump 13 is connected to the water storage bucket 14 through the pumping pipe 11, so that the accumulated water in the collecting water tank can be pumped to the water storage bucket for temporary storage through the arranged water pump.
[0029] Example 4
[0030] On the basis of Example 1, a rotating shaft 201 is provided inside the dewatering filter screen roller 2; the rotating shaft 201 is connected to the driving motor 202; the motor 202 is driven by meshing with the rotating shaft 201 through the driving teeth 203, so that the dewatering filter screen roller can be driven to rotate at a uniform speed by the provided driving motor, thereby driving the dewatering filter screen to rotate.
[0031] Example 5
[0032] On the basis of Example 1, the bottom of the negative pressure chamber 403 is set as an inverted cone structure, which can increase the negative pressure pressure and increase the suction at the negative pressure port through the negative pressure chamber with the inverted cone structure.
[0033] Example 6
[0034] On the basis of Example 1, the surface of the dewatering filter screen roller 2 is provided with a friction layer 204, which can prevent the dewatering filter screen from slipping on the dewatering filter screen roller, thereby increasing the friction force and ensuring that the dewatering filter screen rotates at a uniform speed.
[0035] Although the utility model is described herein with reference to a plurality of illustrative embodiments of the utility model, it should be understood that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the disclosure, drawings, and claims of the present application, various modifications and improvements may be made to the components and / or layout of the subject combination layout. In addition to the modifications and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A vacuum dehydration device for rubber particles used in rubber production, characterized in that: The invention comprises a rubber dewatering frame (1), a dewatering filter screen roller (2), a dewatering filter screen (3), a filter screen negative pressure pad (4), a dewatering filter screen support wheel (5), a dewatering filter screen guide wheel (6), a rubber particle feeding conveyor belt (7), a rubber particle discharging conveyor belt (8), and a water collecting tank (9); the rubber dewatering frame (1) is symmetrically provided with a dewatering filter screen roller (2) on the upper part; a dewatering filter screen (3) is provided on the dewatering filter screen roller (2); the dewatering filter screen (3) is provided in an annular manner on the dewatering filter screen roller (2), the dewatering filter screen support wheel (5), and the dewatering filter screen guide wheel (6); the left end of the dewatering filter screen (3) is connected to the rubber particle feeding conveyor belt (7); A rubber particle discharging conveyor belt (8) is arranged at the lower right end of the net (3); a plurality of filter screen negative pressure pads (4) are arranged at the bottom support of the dewatering filter screen (3); mutual guide blocks (401) are arranged at both ends of the filter screen negative pressure pads (4); a negative pressure port (402) is arranged on the surface of the filter screen negative pressure pads (4); the bottom of the negative pressure port (402) is connected to a negative pressure cavity (403); a negative pressure drainage pipe (10) is arranged at the bottom of the negative pressure cavity (403); the other end of the negative pressure drainage pipe (10) is connected to a negative pressure vacuum pump (12); a water collecting trough (9) is arranged at the bottom of the rubber dewatering frame (1); and the side of the water collecting trough (9) is connected to the negative pressure vacuum pump (12) via a water extraction pipe (11).
2. A vacuum dehydration device for rubber particles for rubber production according to claim 1, characterized in that: The negative pressure vacuum pump (12) is provided with negative pressure fan blades (1201) inside; the upper part of the negative pressure fan blades (1201) is connected to the air collecting hood (1203); and the bottom of the negative pressure vacuum pump (12) is provided with a water collecting tank (1202).
3. A vacuum dehydration device for rubber particles used in rubber production according to claim 2, characterized in that: The collecting water tank (1202) is connected to the water tank of the water pump (13); the water tank of the water pump (13) is arranged at the bottom of the water pump (13); and the upper part of the water pump (13) is connected to the water storage barrel (14) via a water pumping pipe (11).
4. The device for vacuum dehydrating rubber particles for rubber production according to claim 1, characterized in that: A rotating shaft (201) is arranged inside the dewatering filter screen roller (2); the rotating shaft (201) is connected to a driving motor (202); and the motor (202) is driven by meshing with the rotating shaft (201) via driving teeth (203).
5. The device for vacuum dehydrating rubber particles for rubber production according to claim 1, characterized in that: The bottom of the negative pressure chamber (403) is arranged in an inverted cone-shaped structure.
6. The device for vacuum dehydrating rubber particles for rubber production according to claim 1, characterized in that: A friction layer (204) is provided on the surface of the dewatering filter screen roller (2).