Bracket tool

Abstract

The utility model discloses a bracket tool which comprises a bottom frame and at least two clamping groove plates, the at least two clamping groove plates are horizontally and transversely arranged on the bottom frame at intervals, a plurality of opening grooves are horizontally and longitudinally formed in the clamping groove plates at intervals, the opening grooves face upwards, and the opening grooves are horizontally and transversely communicated. The opening grooves in the at least two clamping groove plates are arranged in a rectangular array. Each set of opposite open grooves in the at least two clamping groove plates jointly form a containing position, and the containing positions are used for containing parts to be transferred. By applying the scheme in the transferring process of transferring the parts to the jig frame position in the ship product building process, the problem that the parts are frequently extruded and deformed is solved, the correction workload is reduced, time and labor are saved, the structural precision of the parts is guaranteed, and the segmented building efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of shipbuilding, in particular to a bracket tooling. Background Art

[0002] During the construction of ship products, a large number of "T-shaped" parts or plate frame parts need to be manufactured in the field and then transported to the frame for segmented installation. When these parts are transported using ordinary pallet boxes, they are often squeezed and deformed. Correcting the deformed parts is time-consuming and labor-intensive, which affects the efficiency of segmented construction. Utility Model Content

[0003] The present application provides a bracket tooling, which solves the technical problem in the prior art that during the construction of ship products, components are often squeezed and deformed during the transportation process to the jig position, which affects the efficiency of segmented construction.

[0004] The present application provides a bracket tooling, including a base frame and at least two slot plates, wherein the at least two slot plates are arranged on the base frame along a horizontal lateral interval, and a plurality of open slots are arranged on the slot plates along a horizontal longitudinal interval, the open slots are directed upward, and the open slots are connected along the horizontal lateral interval, and the open slots on the at least two slot plates are arranged in a rectangular array.

[0005] In some embodiments, the groove bottoms of all the open grooves are arranged at the same height.

[0006] In some embodiments, the base frame includes a frame and a rib plate structure, the rib plate structure is located in the enclosed area of ​​the frame, the rib plate structure is fixedly connected to the frame, and the top surface of the rib plate structure is arranged at the same height as the top surface of the frame.

[0007] In some embodiments, the length direction of the frame is the same as the thickness direction of the slot plate, and the width direction of the frame is the same as the length direction of the slot plate; the rib plate structure includes at least one first reinforcing plate arranged along the length direction of the frame and at least one second reinforcing plate arranged along the width direction of the frame, the first reinforcing plate and the second reinforcing plate are both located in the enclosed area of ​​the frame, the two ends of the length of the first reinforcing plate are fixedly connected to the two wide sides of the frame respectively, the two ends of the length of the second reinforcing plate are fixedly connected to the two long sides of the frame respectively, the second reinforcing plate is fixedly connected to the first reinforcing plate, and the top surface of the first reinforcing plate and the top surface of the second reinforcing plate are set at the same height as the top surface of the frame.

[0008] In some embodiments, the rib plate structure includes a triangular plate, which is fixedly installed at the inner circle corner of the frame, and the triangular plate is welded to the long side and the wide side of the frame.

[0009] In some embodiments, the slot plate includes two first slot plates and at least one second slot plate, the two first slot plates are respectively fixedly connected to the two wide sides of the frame, at least one second slot plate is located between the two first slot plates, and the second slot plate is fixedly connected to the rib plate structure.

[0010] In some embodiments, the slot plate includes a plate body and a plurality of reinforcing ribs, the plate body is provided with a plurality of open slots, the plurality of reinforcing ribs are all connected to one side of the thickness of the plate body, and the plurality of reinforcing ribs are sequentially spaced apart along the length direction of the plate body.

[0011] In some embodiments, the open slot is open at the opening.

[0012] In some embodiments, the bracket tooling further comprises:

[0013] A plurality of columns are arranged at intervals, and the columns are all away from the space position of the accommodation position. The columns include a column body, a cover plate and a sleeve. The bottom end of the column body is fixedly connected to the top surface of the base frame, the top end of the column body is fixedly connected to the cover plate, and the sleeve is fixedly connected to the cover plate;

[0014] A plurality of legs are arranged at intervals, the legs comprising a leg tube and an annular pad, the top end of the leg tube is fixedly connected to the bottom surface of the base frame, the bottom end of the leg tube is connected to the annular pad, and the annular pad is concentric with the leg tube;

[0015] Wherein, a plurality of supporting legs are respectively located directly below a plurality of columns, and an outer diameter of the sleeve is smaller than an inner diameter of the leg tube and the annular pad.

[0016] In some embodiments, at least two pairs of lifting rings are installed on the base frame; the bracket tooling also includes at least two forklift opening structures, the forklift opening structure includes a forklift opening channel steel and a forklift opening channel steel sealing plate, the back plate of the forklift opening channel steel is fixedly connected to the bottom surface of the base frame, and the end where the opening surface of the forklift opening channel steel is located is fixedly connected to the forklift opening channel steel sealing plate.

[0017] The beneficial effects of the present application are as follows: a bracket tool is provided, including a base frame and a slot plate, the number of the slot plates is at least two, the slot plates are fixedly connected to the base frame, and at least two slot plates are arranged and spaced along the thickness direction of the slot plate; a plurality of open slots are opened on the slot plate, and the arrangement of the open slots is limited, including a plurality of open slots arranged in sequence and spaced along the length direction of the slot plate, the open slots all penetrate the plate body of the slot plate along the thickness direction of the slot plate, the open slots are all arranged along the height direction of the slot plate, and the open slots all form openings on the top side of the plate body of the slot plate; in order to smoothly achieve the design purpose of the present application, the open slots of at least two slot plates are respectively opposite to each other, the opposite open slots cooperate with each other, and each group of opposite open slots together constitute A accommodating position. When the device is specifically applied, the parts to be transferred can be placed in the accommodating position. The parts to be transferred, such as a large number of "T-shaped" parts and plate frame parts in the process of ship product construction, are roughly placed vertically and obliquely in the open groove of the bracket tooling. All parts are separated. 3-5 parts or even a larger number of parts can be transported at a time through the bracket tooling. The application scheme is applied in the process of transferring parts to the tire frame position during the construction of ship products, which improves the problem of squeezing and deformation of parts that often occur during the previous transportation process, thereby reducing the workload of correcting the deformed parts. It not only has the advantages of saving time and effort, but also ensures the structural accuracy of these parts and improves the efficiency of segmented construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model.

[0019] Figure 1 A front view of a bracket tooling provided in this application;

[0020] Figure 2 A top view of a bracket tooling provided in this application;

[0021] Figure 3 A side view of a bracket tooling provided in the present application;

[0022] Figure 4 A cross-sectional view of a bracket tool provided in the present application at the second card slot plate;

[0023] Figure 5 A schematic diagram of the specific structure of the first card slot board provided in this application;

[0024] Figure 6 A schematic diagram of the specific structure of the second card slot board provided in this application;

[0025] Figure 7A front view of the first T-profile provided in this application;

[0026] Figure 8 A side view of a first T-shaped profile provided in the present application;

[0027] Fig. 9 A top view of the first T-shaped profile provided in this application;

[0028] Fig.10 A front view of a second T-profile provided in this application;

[0029] Fig.11 A side view of a second T-profile provided in the present application;

[0030] Fig.12 This is a top view of the second T-profile provided in this application.

[0031] Figure markings: 100-base frame, 110-frame, 120-rib plate structure, 121-first reinforcement plate, 122-second reinforcement plate, 122a-first T-profile, 122b-second T-profile, 123-triangle plate, 200-slot plate, 210-plate body, 211-opening slot, 211a-opening, 211b-slot bottom, 220-reinforcement rib, 231-first slot plate, 232-second slot plate, 300-column, 310-column, 320-cover plate, 330-sleeve, 400-leg, 410-leg tube, 420-annular pad, 500-lifting ring, 600-forklift mouth structure, 610-forklift mouth channel steel, 620-forklift mouth channel steel sealing plate. DETAILED DESCRIPTION

[0032] This application discloses a bracket tooling, please refer to Figure 1 and Figure 2 , including a base frame 100 and a slot plate 200, the number of the slot plates 200 is at least two, the slot plates 200 are spaced apart from each other, and the slot plates 200 are all fixedly connected to the base frame 100, and the specific fixed connection method can be welding, bolt connection, etc., preferably, the slot plates 200 are welded to the base frame 100.

[0033] The slot plate 200 has a length, a width and a height. In this tooling, the slot plate 200 is arranged vertically. Figures 1 to 3 , the width direction of the card slot plate 200 is also the thickness direction of the card slot plate 200. Please refer to Figures 1 to 3 At least two slot plates 200 are arranged in sequence and spaced apart, and the arrangement direction is the thickness direction of the slot plates 200 .

[0034] In the present disclosure, the horizontal transverse direction refers to the width direction of the slot plate, and the horizontal longitudinal direction refers to the length direction of the horizontal plate. Then: at least two slot plates are arranged on the base frame at intervals along the horizontal transverse direction, and the slot plates are distributed along the horizontal longitudinal direction.

[0035] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 The card slot plate 200 is provided with a plurality of opening slots 211, and the opening slots 211 are defined as follows: a plurality of opening slots 211 are arranged at intervals along the horizontal longitudinal direction on the card slot plate 200, the direction of the opening slots 211 is upward, the opening slots 211 are penetrated along the horizontal transverse direction, and the opening slots 211 on at least two card slot plates 200 are arranged in a rectangular array.

[0036] In another description, a plurality of opening slots 211 are sequentially arranged at intervals along the length direction of the card slot plate 200, the opening slots 211 all penetrate the plate body 210 of the card slot plate 200 along the thickness direction of the card slot plate 200, the opening slots 211 are all arranged along the height direction of the card slot plate 200, and the opening slots 211 all form openings 211a on the top side of the plate body 210 of the card slot plate 200. Each card slot plate 200 is provided with an opening slot 211, please refer to Figures 1 to 6 , the opening slots 211 of all the slot plates 200 are respectively facing each other, specifically, the first opening slots 211 of all the slot plates 200 are arranged in the same straight line direction, and the second opening slots 211 of all the slot plates 200 are arranged in the next straight line direction, and so on. The straight line direction here is the thickness direction of the slot plates 200, that is, the arrangement direction of the slot plates 200 in the intervals arranged in sequence. The opening slots 211 of at least two slot plates 200 are respectively facing each other, so that each group of facing opening slots 211 in at least two slot plates 200 together form a receiving position. For example, in the illustrated scheme, each slot plate 200 is provided with 9 opening slots 211, and 9 receiving positions are formed accordingly.

[0037] When the device is used in a specific manner, the components to be transferred can be placed in the accommodating positions. The components to be transferred, such as a large number of "T-shaped" components and panel components in the process of building a ship product, are placed roughly vertically and obliquely in the open groove 211 of the bracket fixture, and all the components are separated. It should be pointed out that when placing the components, the actual size of the components and the size of the device should be considered, for example, one component is placed in each accommodating position, or every other accommodating position, or other methods. Generally speaking, 3-5 "T-shaped" components or panel components in the process of building a ship product can be transported at a time through the bracket fixture.

[0038] In the process of shipbuilding, a large number of "T-shaped" components or plate frame components need to be manufactured in the inner field and then transferred to the frame for segmented installation. In this transfer process, the present application scheme is applied to transfer the components through the bracket tooling, which improves the problem of extrusion deformation that often occurs during the previous transfer process, thereby reducing the workload of correcting the deformed parts. It not only has the advantages of saving time and labor, but also ensures the structural accuracy of these components and improves the efficiency of segmented construction.

[0039] Generally speaking, the bottoms 211b of all the opening grooves 211 are arranged at the same height. Figure 5 and Figure 6 , so that the parts to be transported can be stably placed in the open slots 211. In other embodiments, the heights of the bottoms 211b of all the open slots 211 may be different, and in this case, an auxiliary structure is required to enable the parts to be transported to be stably placed in the open slots 211.

[0040] In some embodiments, please refer to Figure 1 and Figure 2 At least two pairs of lifting rings 500 are installed on the base frame 100, so that the tooling has the function of lifting and transporting.

[0041] In some embodiments, see Figure 1 The bracket tooling includes at least two forklift opening structures 600, and the forklift opening structures 600 are used by forklifts, so that the tooling can be transferred by forklifts when multiple parts to be transferred are placed. Specifically, Figure 1 As shown, the forklift opening structure 600 includes a forklift opening channel steel 610 and a forklift opening channel steel sealing plate 620. The back plate of the forklift opening channel steel 610 is fixedly connected to the bottom surface of the base frame 100, and the end where the opening 211a surface of the forklift opening channel steel 610 is located is fixedly connected to the forklift opening channel steel sealing plate 620. The forklift opening channel steel sealing plate 620 partially seals the forklift opening channel steel 610. The fixed connection in this paragraph is preferably achieved by welding.

[0042] In some embodiments, see Figure 1 and Figure 3 The bracket tooling also includes a column 300 and a leg 400. A plurality of columns 300 are arranged at intervals, and the columns 300 are all away from the spatial position of the accommodation position, such as in Figure 2In the illustrated scheme, the columns 300 are arranged at four corner positions of the base frame 100. The columns 300 include a column 310, a cover plate 320 and a sleeve 330. The bottom end of the column 310 is fixedly connected to the top surface of the base frame 100, the top end of the column 310 is fixedly connected to the cover plate 320, the sleeve 330 is fixedly connected to the cover plate 320, and the cover plate 320 blocks the bottom end of the sleeve 330. The legs 400 are arranged at intervals. The legs 400 include a leg tube 410 and an annular pad 420. The top end of the leg tube 410 is fixedly connected to the bottom surface of the base frame 100, the bottom end of the leg tube 410 is connected to the annular pad 420, and the annular pad 420 is concentrically arranged with the leg tube 410.

[0043] In particular, the plurality of legs 400 are respectively located directly below the plurality of columns 300, and the outer diameter of the sleeve 330 is smaller than the inner diameter of the leg tube 410 and the annular pad 420. When the bracket tooling is idle, at least two bracket toolings can be stacked up for storage, for example, two bracket toolings are stacked in the first layer and the second layer, the legs 400 of the bracket tooling in the second layer are sleeved on the columns 300 of the bracket tooling in the first layer, and the sleeves 330 of the columns 300 limit the legs 400 of the bracket tooling in the upper layer. In this technical solution, the bracket tooling is stacked up for storage when it is idle, which can improve space utilization.

[0044] In some embodiments, see Figure 2 The base frame 100 includes a frame 110 and a rib plate structure 120. The rib plate structure 120 is located in the enclosed area of ​​the frame 110. The rib plate structure 120 is fixedly connected to the frame 110, specifically by welding. The top surface of the rib plate structure 120 is limited to be at the same height as the top surface of the frame 110, so that the rib plate structure 120 is flush with the frame 110. In this way, in the solution in which part of the slot plate 200 is installed on the frame 110 and part of the slot plate 200 is installed on the rib plate structure 120, it is easy to achieve the limiting feature that the bottoms 211b of all the opening slots 211 are at the same height.

[0045] In some embodiments, see Figure 2 The rib plate structure 120 includes a triangular plate 123 , which is fixedly mounted at the inner corner of the frame 110 . The triangular plate 123 is welded to the long side and the wide side of the frame 110 , thereby improving the structural stability of the frame 110 .

[0046] When the frame 110 is arranged in a rectangular shape, the frame 110 has a length direction and a width direction. Figures 1 to 3 The length direction of the frame 110 is the same as the thickness direction of the card slot plate 200 , and the width direction of the frame 110 is the same as the length direction of the card slot plate 200 .

[0047] Also, please refer to Figure 2, the rib plate structure 120 includes at least one first reinforcing plate 121 and at least one second reinforcing plate 122. The first reinforcing plate 121 is arranged along the length direction of the frame 110, and the second reinforcing plate 122 is arranged along the width direction of the frame 110. The first reinforcing plate 121 and the second reinforcing plate 122 are both located in the enclosed area of ​​the frame 110. Specifically, the two ends of the length of the first reinforcing plate 121 are fixedly connected to the two wide sides of the frame 110, respectively, and the two ends of the length of the second reinforcing plate 122 are fixedly connected to the two long sides of the frame 110, respectively, and the second reinforcing plate 122 is fixedly connected to the first reinforcing plate 121. The fixed connection in this paragraph is preferably achieved by welding. And the top surface of the first reinforcing plate 121 and the top surface of the second reinforcing plate 122 are arranged at the same height as the top surface of the frame 110. By setting the rib plate structure 120 as above, the structural stability of the tooling is enhanced, especially for the solution with a longer length of the base frame 100.

[0048] The second reinforcing plate 122 is fixedly connected to the first reinforcing plate 121, and the top surface of the first reinforcing plate 121, the top surface of the second reinforcing plate 122 and the top surface of the frame 110 are arranged at the same height. A specific implementation scheme is provided here, please refer to Figure 2 The first reinforcing plate 121 is an integrated structure, and the second reinforcing plate 122 is divided into a first T-shaped material 122a and a second T-shaped material 122b. Figure 4 , the first reinforcing plate 121 is a channel steel. Figures 7 to 9 The shape of the first T-shaped material 122a is comprehensively shown. In the first T-shaped material 122a, one end of the web is more protruding than one end of the panel, and the other end of the web is flush with the other end of the panel. Figure 2 and Figure 4 One end of the web in the first T-profile 122a that protrudes more than one end of the panel is welded to the frame 110 of the base frame 100, and the other end of the web in the first T-profile 122a that is flush with the other end of the panel is welded to the back side of the channel steel of the first reinforcing plate 121. Figures 10 to 12 The shape of the second T-profile 122b is comprehensively displayed. In the second T-profile 122b, both ends of the web are more protruding than both ends of the panel. Specifically, one end of the length of the second T-profile 122b is welded to the frame 110 of the base frame 100, and the other end of the length of the second T-profile 122b is welded to the inner side of the channel steel of the first reinforcing plate 121.

[0049] In some embodiments, please refer to Figures 1 to 6The slot plate 200 includes two first slot plates 231 and at least one second slot plate 232. The two first slot plates 231 are fixedly connected to the two wide sides of the frame 110, respectively. The at least one second slot plate 232 is located between the two first slot plates 231, and the second slot plate 232 is fixedly connected to the rib plate structure 120. By adding the second slot plate 232, the second slot plate 232 lifts the part to be transferred, thereby increasing the number of lifting positions for the part to be transferred, and further improving the unfavorable situation of deformation of the part to be transferred.

[0050] In some embodiments, see Figures 1 to 4 The slot plate 200 includes a plate body 210 and a plurality of reinforcing ribs 220. The plate body 210 is provided with a plurality of opening grooves 211. The plurality of reinforcing ribs 220 are all connected to one side of the thickness of the plate body 210, and the plurality of reinforcing ribs 220 are arranged in sequence and spaced apart along the length direction of the plate body 210. The reinforcing ribs 220 avoid the position of the opening grooves 211. The structural strength of the slot plate 200 is enhanced by setting the reinforcing ribs 220.

[0051] In some embodiments, see Figure 5 and Figure 6 The opening slot 211 is open at the opening 211a. When the part to be transferred is placed in the opening slot 211 of the tooling, the opening is beneficial to the actual operation.

[0052] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0053] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A bracket tool, characterized in that: include: chassis; At least two card slot plates are arranged on the base frame along horizontal lateral intervals, and a plurality of open slots are arranged on the card slot plates along horizontal longitudinal intervals. The open slots are directed upward and are horizontally through-connected. The open slots on at least two of the card slot plates are arranged in a rectangular array.

2. The bracket tooling according to claim 1, characterized in that: The bottoms of all the open grooves are arranged at the same height.

3. The bracket tooling according to claim 1, characterized in that: The base frame includes a frame and a rib plate structure, wherein the rib plate structure is located in an enclosed area of ​​the frame, the rib plate structure is fixedly connected to the frame, and the top surface of the rib plate structure is arranged at the same height as the top surface of the frame.

4. The bracket tooling according to claim 3, characterized in that: The length direction of the frame is the same as the thickness direction of the card slot plate, and the width direction of the frame is the same as the length direction of the card slot plate; The rib plate structure includes at least one first reinforcing plate arranged along the length direction of the frame and at least one second reinforcing plate arranged along the width direction of the frame, the first reinforcing plate and the second reinforcing plate are both located in the enclosed area of ​​the frame, the two ends of the length of the first reinforcing plate are respectively fixedly connected to the two wide sides of the frame, the two ends of the length of the second reinforcing plate are respectively fixedly connected to the two long sides of the frame, the second reinforcing plate is fixedly connected to the first reinforcing plate, and the top surfaces of the first reinforcing plate and the second reinforcing plate are arranged at the same height as the top surface of the frame.

5. The bracket tooling according to claim 3, characterized in that: The rib plate structure comprises a triangular plate, which is fixedly mounted at the inner circle corner position of the frame, and the triangular plate is welded to the long side and the wide side of the frame.

6. The bracket tooling according to claim 3, characterized in that: The card slot plate includes two first card slot plates and at least one second card slot plate, the two first card slot plates are respectively fixedly connected to the two wide sides of the frame, at least one second card slot plate is located between the two first card slot plates, and the second card slot plate is fixedly connected to the rib plate structure.

7. The bracket tooling according to any one of claims 1 to 6, characterized in that: The slot plate includes a plate body and a plurality of reinforcing ribs. The plate body is provided with a plurality of opening slots. The plurality of reinforcing ribs are all connected to one side of the thickness of the plate body, and the plurality of reinforcing ribs are sequentially spaced along the length direction of the plate body.

8. The bracket tooling according to claim 7, characterized in that: The opening groove is open at the opening.

9. The bracket tooling according to claim 1, characterized in that: The bracket tooling also includes: A plurality of columns are arranged at intervals, each group of the opening slots facing each other in at least two of the slot plates forms a receiving position, and the columns avoid the spatial position of the receiving position, and the columns include a column body, a cover plate and a sleeve, the bottom end of the column body is fixedly connected to the top surface of the base frame, the top end of the column body is fixedly connected to the cover plate, and the sleeve is fixedly connected to the cover plate; A plurality of legs are arranged at intervals, the legs comprising a leg tube and an annular pad, the top end of the leg tube is fixedly connected to the bottom surface of the base frame, the bottom end of the leg tube is connected to the annular pad, and the annular pad is concentric with the leg tube; Wherein, the plurality of legs are respectively located directly below the plurality of columns, and the outer diameter of the sleeve is smaller than the inner diameter of the leg tube and the annular pad.

10. The bracket tooling according to claim 1, characterized in that: At least two pairs of lifting rings are also installed on the base frame; The bracket tooling also includes at least two forklift opening structures, which include a forklift opening channel steel and a forklift opening channel steel sealing plate. The back plate of the forklift opening channel steel is fixedly connected to the bottom surface of the base frame, and the end where the opening surface of the forklift opening channel steel is located is fixedly connected to the forklift opening channel steel sealing plate.

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