Automatic code reader

Through the design of the automatic code reader, the conveyor belt and positioning cylinder are used to quickly transmit and clamp goods, combined with fill lights and sensing systems, the problem of low efficiency of existing code scanning technology is solved, and efficient and accurate code scanning is achieved Production process.

CN222347891UActive Publication Date: 2025-01-14NINGBO ZHENYU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421011154.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing code scanning technology is inefficient, the cost of manual handheld code scanning guns is high and the conveyor belt conveyor rate is limited, resulting in low code scanning and shipment efficiency.

Method used

Design an automatic code reader to quickly transport goods to the scanning code area using a conveyor belt, and stabilize the goods in the scanning code area through the clamping of the first positioning cylinder and the second positioning cylinder, and quickly leave after scanning code, combined with the supplementary Lighting and sensing systems ensure accurate scanning of codes.

Benefits of technology

It improves the efficiency of scanning codes, reduces labor costs, and ensures the accuracy of scanning codes and the fast shipping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic code reading machine, which adopts a conveyor belt to quickly transport goods to a code scanning area, and clamps the goods under the action of a first positioning cylinder and a second positioning cylinder, so that the goods are stably positioned in the code scanning area for code scanning, and after code scanning is completed, the limitation of the first positioning cylinder and the second positioning cylinder is released to enable the goods to quickly leave. Therefore, the code scanning efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of code scanning, and specifically relates to an automatic code reader. Background Art

[0002] Goods need to be scanned before shipment, but existing shipment scanning usually uses manual handheld barcode scanners to scan one by one, resulting in high labor costs and low efficiency of scanning shipment.

[0003] In addition, the existing code scanning can also be transmitted by means of a conveyor belt, and during the transmission process, it passes through a scanner, which scans the QR code, bar code and other identification codes on the passing goods to realize automatic transmission and scanning. However, in order to ensure the accuracy of the scanning, the transmission rate of the conveyor belt needs to be maintained below a certain rate to prevent the transmission rate from being too fast and causing missed scans. Therefore, the transmission rate of the conveyor belt is limited, which makes the efficiency of code scanning and shipment low. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an automatic barcode reader, which uses a conveyor belt to quickly transport goods to a scanning area, and clamps the goods under the action of a first positioning cylinder and a second positioning cylinder, so that the goods are stably located in the scanning area for scanning. After the scanning is completed, the limit of the first positioning cylinder and the second positioning cylinder is released to allow the goods to leave quickly, thereby improving the scanning efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including: a frame; a conveyor belt, which is arranged on the frame, and the conveyor belt is provided with a cargo entry area, a code scanning area, and a cargo delivery area, and the conveyor belt is used to transport the goods through the cargo entry area, the code scanning area, and the cargo delivery area in sequence; a code scanner, which is arranged on the frame and located above the code scanning area to scan the goods passing through the code scanning area; a first positioning cylinder, which is arranged on the frame, and the first positioning cylinder is located at one end of the code scanning area facing the cargo entry area; a second positioning cylinder, which is arranged on the frame, and the second positioning cylinder is located at one end of the code scanning area facing the cargo delivery area.

[0006] The utility model is further configured to include: a first sensor system, which is arranged on a frame and located in a code scanning area to detect when the goods have completely entered the code scanning area; a second sensor system, which is arranged on a frame and located in a shipping area to detect when the goods have completely left the code scanning area.

[0007] The utility model is further configured as follows: the first sensor system and the second sensor system both use through-beam sensors.

[0008] The utility model is further configured as follows: a positioning stopper is provided on the output shaft of the first positioning cylinder and the second positioning cylinder, a guide rail is provided on each of the positioning stops, and a slide seat matched with the corresponding guide rail is provided on the frame corresponding to each of the guide rails.

[0009] The utility model is further configured to include: a fill light, which is arranged on the frame to fill light for the identification code on the goods in the code scanning area.

[0010] The utility model is further configured as follows: a sliding rod is provided on the frame, a first mounting seat is slidably provided on the sliding rod, a first flip rod is rotatably installed on the first mounting seat, and the fill light is provided on the first flip rod; a first locking member for fixing the first mounting seat to the sliding rod and a second locking member for fixing the first flip rod to the first mounting seat are provided on the first mounting seat.

[0011] The utility model is further configured as follows: the sliding rod and the first flip rod are both cylindrical, and the first mounting seat is provided with a first cylindrical hole for the sliding rod to pass through and a second cylindrical hole for the first flip rod to pass through.

[0012] The utility model is further configured as follows: a second mounting seat is slidably provided on the sliding rod, a second flip rod is rotatably installed on the second mounting seat, and the barcode scanner is provided on the second flip rod; a third locking member for fixing the second mounting seat to the sliding rod and a fourth locking member for fixing the second flip rod to the second mounting seat are provided on the second mounting seat.

[0013] The utility model is further configured as follows: the second flip rod is cylindrical, and the second mounting seat is provided with a third cylindrical hole for the sliding rod to pass through and a fourth cylindrical hole for the second flip rod to pass through.

[0014] The utility model is further configured as follows: it also includes two first baffles and two second baffles; each of the first baffles is located on both sides of the cargo intake area, and each of the first baffles is in the shape of a long strip extending along the transmission direction of the conveyor belt, and at least two groups of first adjustment components are arranged between the frame and each of the first baffles, and each of the first adjustment components includes a first mounting member and a first adjusting rod, and each of the first mounting members is arranged on the frame, and each of the first baffles is arranged on the corresponding first adjusting rod, and each of the first adjusting rods slides through the corresponding first mounting member to adjust the spacing between the two first baffles; each of the second baffles is located on both sides of the code scanning area, and each of the second baffles is in the shape of a long strip extending along the transmission direction of the conveyor belt, and at least two groups of second adjustment components are arranged between the frame and each of the second baffles, and each of the second adjustment components includes a second mounting member and a second adjusting rod, and each of the second mounting members is arranged on the frame, and each of the second baffles is arranged on the corresponding second adjusting rod, and each of the second adjusting rods slides through the corresponding second mounting member to adjust the spacing between the two second baffles.

[0015] By adopting the above technical solution, the blister trays that need to be scanned are placed in the incoming goods area in turn, and the blister trays can be quickly transferred to the scanning area under the action of the conveyor belt. Then the first positioning cylinder and the second positioning cylinder work to clamp the blister tray between the first positioning cylinder and the second positioning cylinder, which not only has the function of guiding the direction of the blister tray, but also makes the blister tray stationary relative to the scanner, so that the scanner can accurately read the identification code on the blister tray. After the reading is completed, the first positioning cylinder and the second positioning cylinder work to release the restriction on the blister tray, and the blister tray can move toward the shipping area to leave the scanning area to complete the shipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is an assembly diagram of a specific implementation method of the utility model;

[0018] Figure 2 It is an assembly diagram of a specific implementation method of the utility model;

[0019] Figure 3 for Figure 2 A magnified view of middle;

[0020] Figure 4 for Figure 1 A partial enlarged view of

[0021] Figure 5 for Figure 1 Enlarged view of middle B;

[0022] Figure 6 for Figure 2 Enlarged view of C in the middle.

[0023] Label: 1. Frame;

[0024] 11. First baffle; 12. Second baffle; 13. First adjustment assembly; 14. Second adjustment assembly;

[0025] 131, first mounting member; 132, first adjusting rod; 141, second mounting member; 142, second adjusting rod;

[0026] 2. Conveyor belt;

[0027] 21. Incoming area; 22. QR code scanning area; 23. Outgoing area;

[0028] 31. Barcode scanner; 32. Fill light;

[0029] 321, luminous plane;

[0030] 4. The first positioning cylinder;

[0031] 5. Second positioning cylinder;

[0032] 61. First sensor system; 62. Second sensor system;

[0033] 71. Positioning stopper; 72. Guide rail; 73. Sliding seat;

[0034] 81. sliding rod; 82. first mounting seat; 83. first flipping rod; 84. second mounting seat; 85. second flipping rod;

[0035] 9. Blister tray. DETAILED DESCRIPTION

[0036] In order to enable those skilled in the art to better understand the present invention, and thus to more clearly define the scope of protection claimed by the present invention, the present invention is described in detail below with respect to certain specific embodiments of the present invention. It should be noted that the following are only certain specific implementation methods of the present invention, which are only part of the embodiments of the present invention, wherein the specific and direct description of the relevant structures is only for the convenience of understanding the present invention, and each specific feature does not naturally and directly limit the scope of implementation of the present invention. The conventional selections and substitutions made by those skilled in the art under the guidance of the present invention shall be deemed to be within the scope of protection claimed by the present invention.

[0037] like Figure 1-Figure 6 As shown, the utility model discloses an automatic code reader, comprising:

[0038] Rack 1;

[0039] Conveyor belt 2, the conveyor belt 2 is arranged on the frame 1, and the conveyor belt 2 is provided with a cargo receiving area 21, a code scanning area 22, and a cargo discharging area 23 from left to right, and the conveyor belt 2 is used to sequentially transport the cargo through the cargo receiving area 21, the code scanning area 22, and the cargo discharging area 23;

[0040] The barcode scanner 31 is disposed on the frame 1 and located above the barcode scanning area 22 to scan the goods passing through the barcode scanning area 22 downward;

[0041] A first positioning cylinder 4, which is disposed on the frame 1 and is located at one end of the code scanning area 22 facing the goods receiving area 21;

[0042] The second positioning cylinder 5 is disposed on the frame 1 , and the second positioning cylinder 5 is located at one end of the code scanning area 22 facing the shipping area 23 .

[0043] Specifically, the cargo in this embodiment is a blister tray 9 for loading top cover sheets, and the blister tray 9 can accommodate a plurality of top cover sheets.

[0044] Therefore, the blister trays 9 that need to be scanned are placed in the incoming goods area 21 in turn, and the blister trays 9 can be quickly transferred to the scanning area 22 under the action of the conveyor belt 2. Then the first positioning cylinder 4 and the second positioning cylinder 5 work to clamp the blister tray 9 between the first positioning cylinder 4 and the second positioning cylinder 5, which not only has the function of guiding the direction of the blister tray 9, but also makes the blister tray 9 stationary relative to the scanner 31, so that the scanner 31 can accurately read the identification code on the blister tray 9. After the reading is completed, the first positioning cylinder 4 and the second positioning cylinder 5 work to release the restriction on the blister tray 9, and the blister tray 9 can move toward the shipping area 23 to leave the scanning area 22 to complete the shipment.

[0045] In addition, this embodiment also includes:

[0046] A first sensor system 61, which is disposed on the frame 1 and is located in the code scanning area 22 to detect that the goods have completely entered the code scanning area 22;

[0047] The second sensor system 62 is disposed on the frame 1 . The second sensor system 62 is located in the shipping area 23 to detect when the goods have completely left the code scanning area 22 .

[0048] Therefore, the first sensing system 61 can detect that the blister tray 9 enters the code scanning area 22, so as to drive the first positioning cylinder 4 to work and cut off the connection between the code scanning area 22 and the incoming goods area 21, thereby preventing multiple blister trays 9 from entering the code scanning area 22 and affecting the code scanning. The second sensing system 62 can detect that the blister tray 9 completely leaves the code scanning area 22, so as to drive the second positioning cylinder 5 to work and cut off the connection between the code scanning area 22 and the outgoing goods area 23, thereby preventing the blister tray 9 that has not been scanned from leaving the code scanning area 22 and causing a code missing phenomenon.

[0049] Preferably, the first sensing system 61 and the second sensing system 62 in this embodiment both use counter-beam sensors, specifically infrared counter-beam sensors, so that the two counter-beam components are arranged on the front and rear sides of the conveyor belt 2, so that when no blister tray 9 passes by, the receiving end receives the signal from the transmitting end, and when the blister tray 9 passes by, the blister tray 9 blocks the infrared rays so that the receiving end cannot receive the signal from the transmitting end, and the detection is accurate and the structure is simple.

[0050] Specifically, the first positioning cylinder 4 and the second positioning cylinder 5 in this embodiment are both located on the rear side of the conveyor belt 2, and their output shafts are both facing forward, and the output shafts of the first positioning cylinder 4 and the second positioning cylinder 5 are both provided with positioning stops 71 by means of nuts tightened, and the right side of each positioning stop 71 is also fixedly installed with a guide bar 72 extending forward and backward by means of bolts, and correspondingly, a slide seat 73 is fixedly installed on the frame 1, so that the corresponding guide bar 72 cooperates with the slide seat 73 to achieve smoother sliding guidance, so that the positioning of the blister plate 9 by the positioning stop 71 is more stably.

[0051] In addition, this embodiment also includes:

[0052] The fill light 32 is arranged on the frame 1 and is located at the rear side of the conveyor belt 2, and a light-emitting plane 321 is arranged on the front side, so that the identification code on the blister disk 9 of the code scanning area 22 can be filled with light through the light-emitting plane 321, so that it can be scanned and identified by the code scanner 31 more easily and accurately.

[0053] Specifically, the frame 1 in this embodiment is provided with a vertically extending sliding rod 81 located at the rear side of the conveyor belt 2, and a first mounting seat 82 is slidingly provided on the sliding rod 81, a first flip rod 83 is rotatably installed on the first mounting seat 82, and the fill light 32 is arranged on the first flip rod 83; in addition, a first locking member (not marked in the figure) for fixing the first mounting seat 82 to the sliding rod 81 and a second locking member (not marked in the figure) for fixing the first flip rod 83 to the first mounting seat 82 are provided on the first mounting seat 82.

[0054] Therefore, the installation of the fill light 32 is achieved through the combination of the sliding rod 81, the first mounting seat 82 and the first flip rod 83, so that the fill light 32 can be adjusted in height as the first mounting seat 82 slides vertically relative to the sliding rod 81, and the first flip rod 83 rotates relative to the first mounting seat 82 to adjust the fill light angle, so as to achieve more effective fill light.

[0055] Specifically, the sliding rod 81 and the first flip rod 83 in this embodiment are both cylindrical, and a first cylindrical hole (not marked in the figure) is vertically penetrated on the first mounting seat 82 for the sliding rod 81 to pass through, and a radial side of the first cylindrical hole is notched, and the first locking member is a bolt, so that the first cylindrical hole can be contracted by the bolt in cooperation with the first mounting seat 82 to clamp and fix the sliding rod 81, and a second cylindrical hole (not marked in the figure) is penetrated on the left and right sides of the first mounting seat 82 for the first flip rod 83 to pass through, and a radial side of the second cylindrical hole is notched, and the second locking member is a bolt, so that the second cylindrical hole can be contracted by the bolt in cooperation with the first mounting seat 82 to clamp and fix the first flip rod 83.

[0056] Specifically, in this embodiment, a second mounting seat 84 is slidably provided on the sliding rod 81, a second flip rod 85 is rotatably installed on the second mounting seat 84, and the barcode scanner 31 is provided on the second flip rod 85; in addition, a third locking member (not marked in the figure) for fixing the second mounting seat 84 to the sliding rod 81 and a fourth locking member (not marked in the figure) for fixing the second flip rod 85 to the second mounting seat 84 are provided on the second mounting seat 84.

[0057] Therefore, the installation of the barcode scanner 31 is achieved through the combination of the sliding rod 81, the second mounting seat 84 and the second flip rod 85, so that the barcode scanner 31 can be adjusted in height as the second mounting seat 84 slides vertically relative to the sliding rod 81, and the second flip rod 85 rotates relative to the second mounting seat 84 to adjust the scanning angle, so as to achieve more effective code scanning.

[0058] Specifically, the second flip rod 85 in the present embodiment is cylindrical, and a third cylindrical hole (not marked in the figure) is vertically penetrated on the second mounting seat 84 for the sliding rod 81 to pass through, and a notch is formed on one radial side of the third cylindrical hole, and the third locking member is a bolt, so that the third cylindrical hole can be contracted by the bolt in cooperation with the second mounting seat 84 to clamp and fix the sliding rod 81, and a fourth cylindrical hole (not marked in the figure) is penetrated front and back on the second mounting seat 84 for the second flip rod 85 to pass through, and a notch is formed on one radial side of the fourth cylindrical hole, and the fourth locking member is a bolt, so that the fourth cylindrical hole can be contracted by the bolt in cooperation with the second mounting seat 84 to clamp and fix the second flip rod 85.

[0059] In addition, this embodiment further includes two first baffles 11 and two second baffles 12 .

[0060] Specifically, each first baffle 11 is located on the front and rear sides of the cargo receiving area 21, and each first baffle 11 is in the shape of a long strip extending in the left and right directions. Two groups of first adjustment components 13 are arranged between the frame 1 and each first baffle 11, and each first adjustment component 13 includes a first mounting member 131 and a first adjustment rod 132. Each first mounting member 131 is fixed to the frame 1 by means of bolts or the like, and each first baffle 11 is arranged on the corresponding first adjustment rod 132 by means of welding, threaded connection or the like. Each first adjustment rod 132 is oriented front to back and slides through the corresponding first mounting member 131 to adjust the distance between the two first baffles 11. In addition, the first adjustment rod 132 can adopt a screw rod, and nuts are arranged on the front and rear sides of the first mounting member 131 to cooperate with the first adjustment rod 132, so that the first mounting member 131 is rotated and clamped by the nut to be fixed after the adjustment is completed.

[0061] Each second baffle 12 is located on the front and rear sides of the code scanning area 22, and each second baffle 12 is in the shape of a long strip extending in the left and right directions. Two groups of second adjustment components 14 are arranged between the frame 1 and each second baffle 12, and each second adjustment component 14 includes a second mounting member 141 and a second adjustment rod 142. Each second mounting member 141 is fixed to the frame 1 by means of bolts or the like, and each second baffle 12 is arranged on the corresponding second adjustment rod 142 by means of welding, threaded connection, etc., and each second adjustment rod 142 is oriented front and back, and slides through the corresponding second mounting member 141 to adjust the distance between the two second baffles 12. In addition, the second adjustment rod 142 can adopt a screw rod, and nuts are arranged on the front and rear sides of the second mounting member 141 to cooperate with the second adjustment rod 142, so that the second mounting member 141 is rotated and clamped by the nut to be fixed after the adjustment is completed.

[0062] Working principle: When the machine is turned on, the first positioning cylinder 4 retracts, the second positioning cylinder 5 extends, the conveyor belt 2 runs to the right, the blister tray 9 stops at the second positioning cylinder 5, the first sensor system 61 detects that there is material, the first positioning cylinder 4 extends, the PLC starts the code reading signal to the traceability system, the system reads the code and outputs the result; it is not released when NG (the result is misplaced), and the first positioning cylinder 4 and the second positioning cylinder 5 are released at the same time when OK (the result is correct). When the completed blister tray 9 reaches the second sensor system 62, the second positioning cylinder 5 extends, and when the next blister tray 9 reaches the first sensor system 61, the first positioning cylinder 4 is released to cycle. Preferably, the second positioning cylinder 5 is released with a reserved delay function.

[0063] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic code reader, characterized in that: include: Rack (1); A conveyor belt (2), the conveyor belt (2) being arranged on the frame (1), the conveyor belt (2) being provided with a cargo receiving area (21), a code scanning area (22), and a cargo discharging area (23), the conveyor belt (2) being used to sequentially transport cargo through the cargo receiving area (21), the code scanning area (22), and the cargo discharging area (23); A barcode scanner (31), the barcode scanner (31) being arranged on the frame (1) and located above the barcode scanning area (22) to scan the goods passing through the barcode scanning area (22); A first positioning cylinder (4), the first positioning cylinder (4) being arranged on the frame (1), the first positioning cylinder (4) being located at one end of the code scanning area (22) facing the goods receiving area (21); A second positioning cylinder (5), wherein the second positioning cylinder (5) is arranged on the frame (1), and the second positioning cylinder (5) is located at one end of the code scanning area (22) facing the shipping area (23).

2. The automatic code reader according to claim 1, characterized in that: Also includes: A first sensor system (61), the first sensor system (61) being arranged on the frame (1), the first sensor system (61) being located in the code scanning area (22) for detecting whether the goods have completely entered the code scanning area (22); A second sensor system (62), the second sensor system (62) is arranged on the frame (1), and the second sensor system (62) is located in the delivery area (23) to detect whether the goods have completely left the code scanning area (22).

3. The automatic code reader according to claim 2, characterized in that: The first sensing system (61) and the second sensing system (62) both use through-beam sensors.

4. The automatic code reader according to claim 1, characterized in that: The output shafts of the first positioning cylinder (4) and the second positioning cylinder (5) are both provided with positioning stoppers (71), each positioning stopper (71) is provided with a guide rail (72), and the frame (1) is provided with a slide seat (73) corresponding to each guide rail (72) and matched with the corresponding guide rail (72).

5. The automatic code reader according to claim 1, characterized in that: Also includes: A fill light (32) is arranged on the frame (1) and is used to fill light on the identification code on the goods in the code scanning area (22).

6. The automatic code reader according to claim 5, characterized in that: The frame (1) is provided with a sliding rod (81), a first mounting seat (82) is slidably provided on the sliding rod (81), a first flip rod (83) is rotatably mounted on the first mounting seat (82), and the fill light (32) is arranged on the first flip rod (83); The first mounting seat (82) is provided with a first locking member for fixing the first mounting seat (82) to the sliding rod (81) and a second locking member for fixing the first flip rod (83) to the first mounting seat (82).

7. The automatic code reader according to claim 6, characterized in that: The sliding rod (81) and the first flip rod (83) are both cylindrical, and the first mounting seat (82) is provided with a first cylindrical hole for the sliding rod (81) to pass through and a second cylindrical hole for the first flip rod (83) to pass through.

8. The automatic code reader according to claim 6, characterized in that: A second mounting seat (84) is slidably arranged on the sliding rod (81), a second flipping rod (85) is rotatably mounted on the second mounting seat (84), and the code scanner (31) is arranged on the second flipping rod (85); The second mounting seat (84) is provided with a third locking member for fixing the second mounting seat (84) to the sliding rod (81) and a fourth locking member for fixing the second flip rod (85) to the second mounting seat (84).

9. The automatic code reader according to claim 8, characterized in that: The second flip rod (85) is cylindrical, and the second mounting seat (84) is provided with a third cylindrical hole for the sliding rod (81) to pass through and a fourth cylindrical hole for the second flip rod (85) to pass through.

10. The automatic code reader according to claim 1, characterized in that: It also includes two first baffles (11) and two second baffles (12); Each of the first baffles (11) is located on both sides of the cargo receiving area (21), and each of the first baffles (11) is in the shape of a long strip extending along the transmission direction of the conveyor belt (2). At least two groups of first adjustment components (13) are arranged between the frame (1) and each of the first baffles (11), and each of the first adjustment components (13) comprises a first mounting member (131) and a first adjustment rod (132). Each of the first mounting members (131) is arranged on the frame (1), and each of the first baffles (11) is arranged on a corresponding first adjustment rod (132). Each of the first adjustment rods (132) slides through the corresponding first mounting member (131) to adjust the distance between the two first baffles (11); Each second baffle (12) is located on both sides of the code scanning area (22), and each second baffle (12) is in the shape of a long strip extending along the transmission direction of the conveyor belt (2). At least two groups of second adjustment components (14) are arranged between the frame (1) and each second baffle (12), and each second adjustment component (14) comprises a second mounting member (141) and a second adjustment rod (142). Each second mounting member (141) is arranged on the frame (1), and each second baffle (12) is arranged on a corresponding second adjustment rod (142). Each second adjustment rod (142) slides through the corresponding second mounting member (141) to adjust the distance between the two second baffles (12).