Adding device using alternative fuel for cement kiln

By designing the lower hopper, auxiliary feeding components, baffles and adjusting components in the cement kiln dosing device, the problem of high work intensity of the forklift master and easy material falling is solved, achieving more efficient material transportation and greater storage space. material space.

CN222348024UActive Publication Date: 2025-01-14LIN YI GUO JIAN ENVIRONMENTAL SCI & TECH CO LTD
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Patent Information

Application Number
CN202421076742.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing cement kiln uses alternative fuel feeding devices to transport materials. The forklift master has a high working intensity and the materials are prone to falling off. The conveyor lacks the storage space adjustment function.

Method used

A cement kiln dosing device using alternative fuels is designed, including a lower hopper, an auxiliary lowering component, a plate chain conveyor, a baffle and an adjustment component. The unloading hopper provides storage space, and the auxiliary unloading assembly realizes intermittent unloading of materials. The baffle and adjustment assembly expand the storage space of the conveyor.

Benefits of technology

Through the design of the unloading hopper and auxiliary unloading components, the work intensity of the forklift master is reduced, material clogging is prevented, and the unloading speed is increased. The use of baffles and adjustment components increases the material storage and buffering function of the equipment, avoids material spillage, and adjusts the conveyor's material storage space as needed.

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Abstract

The utility model discloses an alternative fuel feeding device for a cement kiln, and relates to the technical field of cement production. The discharging device comprises a supporting frame, a discharging hopper is fixedly installed at one end of the supporting frame, a discharging opening is formed in the bottom end of the discharging hopper, an auxiliary discharging assembly is installed in the discharging hopper, a conveyor is rotatably installed in the supporting frame and is a plate chain type conveyor, and baffles are rotatably installed on the two sides of the supporting frame. The bottom ends of the two baffles are fixedly provided with fixing shafts, the fixing shafts are rotationally installed on the supporting frame, the sides, close to each other, of the two baffles are each rotationally provided with a plurality of rotating rollers distributed at equal intervals, and the two sides of the supporting frame are each provided with an adjusting assembly. According to the technical scheme, it can be guaranteed that equipment has a certain stored material buffering function, meanwhile, materials can be prevented from overflowing, and the inclination degree of the baffle can be adjusted through the adjusting assembly according to actual needs so that the material storage space of the conveyor can be widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production, in particular to a dosing device for cement kiln utilizing alternative fuel. Background Art

[0002] Cement kiln alternative fuel refers to combustible waste used to replace part or all of traditional fossil fuels in the cement production process. These alternative fuels mainly include waste plastics, waste tires, coal gangue, etc. They usually have a high calorific value and can be fully burned in the cement kiln. The heat released can be used to calcine cement clinker, thereby playing the role of replacing fossil fuels.

[0003] When the existing cement kiln uses the alternative fuel dosing device to transport materials, it is necessary to use a forklift to place the stacked materials on the conveyor for transportation. During the transportation process, the forklift operator needs to keep loading materials without rest time, which will lead to a high work intensity for the forklift operator. Moreover, most of the conveyors in the existing cement kiln using the alternative fuel dosing device do not have baffles and mechanisms for adjusting the baffles, which easily causes the materials to fall during the transportation process, and the material storage space of the conveyor cannot be increased according to actual needs. In view of the above problems, the inventor proposes a cement kiln using an alternative fuel dosing device to solve the above problems. Utility Model Content

[0004] In order to solve the problems that the existing cement kiln using alternative fuel dosing device has high workload for forklift drivers and materials are easy to fall from the conveyor during material transportation; the purpose of the utility model is to provide a cement kiln using alternative fuel dosing device.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a cement kiln using alternative fuel feeding device, including a support frame, a discharge hopper is fixedly installed at one end of the support frame, a discharge port is opened at the bottom end of the discharge hopper, an auxiliary discharge assembly is installed in the discharge hopper, a conveyor is rotatably installed in the support frame, the conveyor is a plate chain conveyor, baffles are rotatably installed on both sides of the support frame, fixed shafts are fixedly installed at the bottom ends of the two baffles, and the fixed shafts are rotatably installed on the support frame, a plurality of rotating rollers equidistantly distributed are rotatably installed on the side where the two baffles are close to each other, and adjustment assemblies are installed on both sides of the support frame.

[0006] Preferably, the auxiliary unloading component includes a gear frame, a support plate is fixedly installed on the top of the unloading hopper, and the gear frame is slidably clamped in the support plate, a connecting rod is fixedly installed on the bottom end of the gear frame, a pressure plate is fixedly installed on the bottom end of the connecting rod, and the pressure plate can be slidably inserted into the unloading port, a driving motor is fixedly installed on the support plate, a half gear is fixedly installed on the output end of the driving motor, and the half gear is meshed with the tooth groove on one side of the gear frame.

[0007] Preferably, the two adjustment components each include two symmetrically distributed worm gears, and the worm gears are rotatably installed in a support frame, a turntable is fixedly installed at one end of two adjacent worm gears among the four worm gears, a belt is sleeved at one end of two worm gears located on the same side of the four worm gears, worm wheels are fixedly installed at both ends of the two fixed shafts, and the worm wheels are meshed with the corresponding worm gears.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] 1. In the utility model, by setting a hopper and an auxiliary unloading assembly, a forklift is used to put the finished product instead of fuel into the hopper. Since the hopper has a certain storage space, the forklift driver can rest and wait during the unloading process until the material in the hopper is almost gone, and then continue to load the material, thereby reducing the work intensity of the forklift driver, and the auxiliary unloading assembly is used to make the material in the hopper fall through the unloading port onto the conveyor for transportation, preventing the material from blocking the unloading port, thereby increasing the unloading speed;

[0010] 2. In the utility model, by setting baffles and adjustment components, the baffles on both sides of the conveyor can ensure that the equipment has a certain material storage buffer function and avoid material overflow. The inclination of the baffles can also be adjusted by adjusting the adjustment components according to actual needs to expand the material storage space of the conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the support frame of the utility model;

[0014] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0015] Figure 4 It is a schematic diagram of the internal structure of the lower hopper of the utility model.

[0016] In the figure: 1. support frame; 2. conveyor; 3. baffle; 31. rotating roller; 32. fixed shaft; 4. discharge hopper; 41. support plate; 42. discharge port; 5. auxiliary discharge assembly; 51. gear frame; 52. half gear; 53. drive motor; 54. connecting rod; 55. pressure plate; 6. adjustment assembly; 61. turntable; 62. belt; 63. worm; 64. worm wheel. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Example: Figure 1-4 As shown, the utility model provides a cement kiln using alternative fuel dosing device, including a support frame 1, a lower hopper 4 is fixedly installed at one end of the support frame 1, a lower end of the lower hopper 4 is provided with a lowering port 42, an auxiliary lowering assembly 5 is installed in the lower hopper 4, a conveyor 2 is rotatably installed in the support frame 1, the conveyor 2 is a plate chain conveyor 2, baffles 3 are rotatably installed on both sides of the support frame 1, the bottom ends of the two baffles 3 are fixedly installed with fixed shafts 32, and the fixed shafts 32 are rotatably installed on the support frame 1, and a plurality of rotating rollers equidistantly distributed are rotatably installed on the sides of the two baffles 3 close to each other. 31. Adjustment components 6 are installed on both sides of the support frame 1. First, the finished product alternative fuel is put into the lower hopper 4 by a forklift, and the auxiliary lowering component 5 is used to make the material in the lower hopper 4 fall through the lowering port 42 to the conveyor 2 for transportation to prevent the material from blocking the lowering port 42. The baffles 3 on both sides of the conveyor 2 can ensure that the equipment has a certain material storage buffer function and avoid material overflow. The rotating roller 31 on the inner side of the baffle 3 can facilitate the transportation of materials. The inclination of the baffle 3 can also be adjusted by the adjustment component 6 according to the amount of conveyed materials to expand the storage space of the conveyor 2.

[0019] The auxiliary material discharge assembly 5 comprises a gear frame 51 . A support plate 41 is fixedly mounted on the top of the material discharge hopper 4 , and the gear frame 51 is slidably clamped in the support plate 41 .

[0020] By adopting the above technical solution, the gear frame 51 can slide reciprocatingly up and down in the support plate 41 .

[0021] A connecting rod 54 is fixedly mounted on the bottom end of the gear frame 51 , a pressing plate 55 is fixedly mounted on the bottom end of the connecting rod 54 , and the pressing plate 55 can be slidably inserted into the feed opening 42 .

[0022] By adopting the above technical solution, the tooth frame 51 drives the pressing plate 55 to move up and down reciprocatingly in the lower hopper 4 through the connecting rod 54, so that the material in the lower hopper 4 falls through the lower opening 42 onto the conveyor 2 for transportation.

[0023] A driving motor 53 is fixedly mounted on the supporting plate 41 , and a half gear 52 is fixedly mounted on the output end of the driving motor 53 , and the half gear 52 is meshed with a tooth groove on one side of the gear frame 51 .

[0024] By adopting the above technical solution, the driving motor 53 is started to drive the half gear 52 to rotate, and the half gear 52 engages with the tooth grooves on both sides of the tooth frame 51 to drive the tooth frame 51 to slide back and forth up and down in the support plate 41.

[0025] The two adjustment components 6 each include two symmetrically distributed worm gears 63 , and the worm gears 63 are rotatably installed in the support frame 1 , one end of two adjacent worm gears 63 among the four worm gears 63 are fixedly installed with a turntable 61 , and one end of two worm gears 63 located on the same side among the four worm gears 63 are sleeved with a belt 62 .

[0026] By adopting the above technical solution, the rotating turntable 61 drives the two worm gears 63 on the same side to rotate synchronously in the same direction through the belt 62 .

[0027] Worm wheels 64 are fixedly mounted on both ends of the two fixed shafts 32 , and the worm wheels 64 are meshed with the corresponding worms 63 .

[0028] By adopting the above technical solution, the worm 63 drives the worm wheel 64 to rotate, and the worm wheel 64 drives the baffle 3 to rotate and adjust through the fixed shaft 32.

[0029] Working principle: When the utility model is in use, the finished product is first put into the lower hopper 4 by a forklift instead of the fuel. Since the lower hopper 4 has a certain storage space, the forklift driver can rest and wait during the unloading process until the material in the lower hopper 4 is almost empty, and then continue to load the material, thereby reducing the work intensity of the forklift driver. At the same time, the drive motor 53 is started to drive the half gear 52 to rotate. The half gear 52 is engaged with the tooth grooves on both sides of the tooth frame 51, driving the tooth frame 51 to slide back and forth up and down in the support plate 41. The tooth frame 51 drives the pressure plate 55 to move back and forth up and down in the lower hopper 4 through the connecting rod 54 to perform intermittent unloading. , so that the material in the hopper 4 falls onto the conveyor 2 through the discharge port 42 for transportation, preventing the material from blocking the discharge port 42. The baffles 3 on both sides of the conveyor 2 can not only ensure that the equipment has a certain material storage buffer function, but also prevent the material from overflowing. The rotating roller 31 on the inner side of the baffle 3 can facilitate the transportation of the material. According to actual needs, the turntable 61 can be manually rotated to drive the two worms 63 on the same side to rotate synchronously in the same direction through the belt 62, and the worm 63 drives the worm wheel 64 to rotate. The worm wheel 64 drives the baffle 3 to rotate and adjust through the fixed shaft 32 to widen the storage space of the conveyor 2, so that the conveyor 2 can transport more materials.

[0030] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A cement kiln dosing device using alternative fuels, comprising a support frame (1), characterized in that: A material discharge hopper (4) is fixedly mounted on one end of the support frame (1), a material discharge port (42) is provided at the bottom end of the material discharge hopper (4), an auxiliary material discharge assembly (5) is installed in the material discharge hopper (4), a conveyor (2) is rotatably mounted in the support frame (1), the conveyor (2) is a plate chain conveyor (2), baffles (3) are rotatably mounted on both sides of the support frame (1), a fixed shaft (32) is fixedly mounted on the bottom end of the two baffles (3), and the fixed shaft (32) is rotatably mounted on the support frame (1), a plurality of rotating rollers (31) equidistantly distributed are rotatably mounted on the sides of the two baffles (3) close to each other, and adjustment assemblies (6) are installed on both sides of the support frame (1).

2. A cement kiln using alternative fuel dosing device as claimed in claim 1, characterized in that: The auxiliary material discharge assembly (5) comprises a tooth frame (51), a support plate (41) is fixedly mounted on the top end of the material discharge hopper (4), and the tooth frame (51) is slidably clamped in the support plate (41).

3. A cement kiln using alternative fuel dosing device as claimed in claim 2, characterized in that: A connecting rod (54) is fixedly mounted on the bottom end of the tooth frame (51), a pressing plate (55) is fixedly mounted on the bottom end of the connecting rod (54), and the pressing plate (55) can be slidably inserted into the discharge port (42).

4. A cement kiln using alternative fuel dosing device as claimed in claim 2, characterized in that: A driving motor (53) is fixedly mounted on the support plate (41), a half gear (52) is fixedly mounted on the output end of the driving motor (53), and the half gear (52) is meshed with a tooth groove on one side of the gear frame (51).

5. A cement kiln using alternative fuel dosing device as claimed in claim 1, characterized in that: The two adjustment assemblies (6) each comprise two symmetrically distributed worm gears (63), and the worm gears (63) are rotatably mounted in the support frame (1), one end of two adjacent worm gears (63) among the four worm gears (63) are fixedly mounted with a rotating disk (61), and one end of two worm gears (63) located on the same side among the four worm gears (63) are sleeved with a belt (62).

6. A cement kiln using alternative fuel dosing device as claimed in claim 1, characterized in that: Worm wheels (64) are fixedly mounted on both ends of the two fixed shafts (32), and the worm wheels (64) are meshed with the corresponding worms (63).

Citation Information

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