High-speed coulter type sludge crushing and mixing machine

Through the design of a high-speed porch sludge crushing mixer, the plow blade and mutual choke screw thrust are used to solve the problems of poor mixing effect and easy blockage in the existing equipment under high speed state, and the sludge is realized. Evenly crush and efficient mix.

CN222348851UActive Publication Date: 2025-01-14SICHUAN DEV HENGNENG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202323586079.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-14
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing screw-belt and blade-type mixing equipment have poor mixing effect at high speed, which can easily lead to uneven breakage of materials, affect processing efficiency, and easily blockage.

Method used

A high-speed coulter sludge crushing and mixing machine is designed, including a rack, feeding buffer bin, a uniform pushing device and a mixing and crushing device. The crushing and mixing spindle equipped with a plow blade is used for high-speed rotation and dispersion and Mix and achieve uniform push and clean up of materials through interlocking augers.

Benefits of technology

It improves the crushing and mixing effect of the sludge, reduces the probability of blockage, and ensures the uniformity of the material and efficient mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed coulter type sludge crushing and mixing machine, which comprises a rack, a receiving buffer bin, a uniform pushing device and a mixing and crushing device, the receiving buffer bin is arranged at the upper part of the rack, the uniform pushing device is arranged at the top of the receiving buffer bin and is arranged on the rack, and the mixing and crushing device is arranged on the rack. The mixing and crushing device is mounted at the lower part of the uniform pushing device, the mixing and crushing device comprises a crushing and mixing main shaft and a plurality of plough-shaped blades arranged on the crushing and mixing main shaft, and the plough-shaped blades are spirally arranged along the circumference of the crushing and mixing main shaft. Sludge enters the receiving temporary storage bin and then is uniformly pushed into the mixing and crushing device through the uniform pushing device, the crushing and mixing main shaft full of coulters rotates at a high speed to play the roles of scattering and mixing, and the materials are continuously pushed forwards and pushed out of a discharge port, so that the crushing and mixing effects are greatly improved, and the probability of machine blockage is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushing and mixing equipment, in particular to a high-speed plowshare type sludge crushing and mixing machine. Background Art

[0002] In the process of domestic waste recycling, composting, sludge treatment, etc., crushing and mixing a variety of materials is a very important link. If the materials are not crushed and mixed evenly, it will affect the work efficiency of the next processing step.

[0003] At present, the main mixing equipment is screw ribbon or blade type. Screw ribbon mixing equipment is divided into horizontal single screw and horizontal double screw. The mixing mechanism of double screw horizontal mixing equipment is mainly based on the shearing action of the screw ribbon. Its two screws are in opposite directions. When mixing materials, the two screw ribbons stir the materials up and down at the same time. The inner and outer screw ribbons also make the materials move axially in opposite directions. Therefore, the materials form axial reciprocating motion in the mixing chamber. This type of mixing equipment has a strong stirring effect on the material. In addition to the distribution effect, it also has some dispersion effect but it is not intense. The effect of blade type mixing equipment when mixing is not ideal, especially at high speed. The mixing effect and feeding effect of blade type mixing equipment are poor and it is easy to get blocked. Utility Model Content

[0004] The utility model aims to solve the defects in the prior art and provides a high-speed plowshare type sludge crushing and mixing machine.

[0005] In order to solve the above problems, the technical solution adopted by the utility model is:

[0006] A high-speed plowshare type sludge crushing and mixing machine comprises a frame, a material receiving and buffering bin, a uniform material pushing device and a mixing and crushing device, wherein the material receiving and buffering bin is arranged at the upper part of the frame, the uniform material pushing device is arranged at the top of the material receiving and buffering bin and installed on the frame, the mixing and crushing device is installed at the lower part of the uniform material pushing device, and the mixing and crushing device comprises a crushing and mixing main shaft and a plurality of plow-shaped blades arranged on the crushing and mixing main shaft, and the plow-shaped blades are spirally arranged along the circumference of the crushing and mixing main shaft.

[0007] Furthermore, the uniform pushing device comprises two spiral pushers and a shell, and the spiral shafts of the two spiral pushers are interlocked and arranged in the shell.

[0008] Furthermore, one end of the spiral shaft of the spiral pusher is connected to the frame through a bearing, and the other end is connected to the output shaft of a synchronous gearbox. The input end of the synchronous gearbox is connected to a pusher reducer, and the pusher reducer is connected to a pusher motor.

[0009] Furthermore, a first discharge port is arranged on the left side of the shell.

[0010] Furthermore, the mixing and crushing device also includes a crushing bin, the crushing and mixing main shaft is arranged in the crushing bin, a feed port is arranged on the crushing bin, the feed port is opposite to the first discharge port, and a second discharge port is arranged at the right bottom of the crushing bin.

[0011] Furthermore, one end of the crushing and mixing main shaft is connected to the frame through a bearing, and the other end is connected to the output shaft of the mixing reducer, and the mixing reducer is also connected to the mixing motor.

[0012] Furthermore, the material receiving buffer bin is a conical bin.

[0013] Based on the above technical solution, the following technical effects can be produced:

[0014] The utility model provides a high-speed plowshare type sludge crushing and mixing machine. After the sludge enters the material receiving and buffering bin, the material is evenly pushed to the mixing and crushing device through the uniform pushing device. The crushing and mixing main shaft covered with plowshares rotates at high speed to play the role of breaking up and mixing the materials, and also continuously pushes the materials forward and out of the material outlet, so that the crushing and mixing effects are greatly improved and the probability of machine blockage is reduced. The two spiral shafts in the uniform pushing device are arranged to mesh with each other, and the sludge on the main shaft and blades is cleaned mutually to prevent the sludge from sticking to the shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 This is a side view of the sludge crushing and mixing machine of the utility model;

[0017] Figure 3 This is a top view of the sludge crushing and mixing machine of the utility model.

[0018] In the figure, 1-frame, 2-material receiving buffer bin, 3-crushing and mixing main shaft, 4-plough-shaped blade, 5-screw pusher, 6-housing, 7-synchronous gear box, 8-push reducer, 9-push motor, 10-first discharge port, 11-crushing bin, 12-feed port, 13-second discharge port, 14-mixing reducer, 15-mixing motor. DETAILED DESCRIPTION

[0019] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0020] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 3 As shown, a high-speed plowshare sludge crushing and mixing machine includes a frame 1, a material receiving and buffering bin 2, a uniform material pushing device and a mixing and crushing device, wherein the material receiving and buffering bin 2 is arranged at the upper part of the frame 1, the uniform material pushing device is arranged at the top of the material receiving and buffering bin 2 and installed on the frame 1, and the mixing and crushing device is installed at the lower part of the uniform material pushing device, and the mixing and crushing device includes a crushing and mixing main shaft 3 and a plurality of plow-shaped blades 4 arranged on the crushing and mixing main shaft 3, and the plow-shaped blades 4 are arranged spirally along the circumference of the crushing and mixing main shaft 3. The crushing and mixing main shaft 3 can be arranged as a single-axis or double-axis mechanism.

[0024] According to an embodiment of the present utility model, the uniform pushing device comprises two spiral pushers 5 and a housing 6 , and the spiral shafts of the two spiral pushers 5 are interlocked and arranged in the housing 6 .

[0025] According to one embodiment of the utility model, one end of the spiral shaft of the spiral pusher 5 is connected to the frame 1 through a bearing, and the other end is connected to the output shaft of the synchronous gear box 7. The input end of the synchronous gear box 7 is connected to the pushing reducer 8, and the pushing reducer 8 is connected to the pushing motor 9.

[0026] According to an embodiment of the present invention, a first discharge port 10 is disposed on the left side of the housing 6 .

[0027] According to one embodiment of the utility model, the mixing and crushing device also includes a crushing bin 11, the crushing and mixing main shaft 3 is arranged in the crushing bin 11, the crushing bin 11 is provided with a feed port 12, the feed port 12 is opposite to the first discharge port 10, and a second discharge port 13 is provided at the right bottom of the crushing bin 11.

[0028] According to an embodiment of the utility model, one end of the crushing and mixing main shaft 3 is connected to the frame 1 through a bearing, and the other end is connected to the output shaft of the mixing reducer 14 , and the mixing reducer 14 is also connected to the mixing motor 15 .

[0029] According to an embodiment of the present invention, the material receiving and buffering bin 2 is a conical bin.

[0030] The working principle of a high-speed plowshare type sludge crushing and mixing machine provided by the utility model is as follows:

[0031] The material enters the receiving buffer bin 2 and then enters the shell 6 of the uniform pushing device. Under the action of two mutually interlocking spiral pushers 5, the material is uniformly pushed to the mixing and crushing device below. The material is broken up and mixed under the high-speed rotation of the crushing and mixing main shaft 3 with a plow-shaped blade 4 in the mixing and crushing device. The evenly mixed material is pushed out under the action of the spirally arranged plow-shaped blade 4 and discharged from the machine body through the second discharge port 13.

[0032] The utility model is described in detail above with reference to the accompanying drawings and embodiments, but the utility model is not limited to the above embodiments, and various changes can be made within the scope of ordinary technicians in the field without departing from the purpose of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope of protection of the utility model.

Claims

1. A high-speed plowshare-type sludge crushing and mixing machine, comprising a frame (1), a material receiving and buffering bin (2), a uniform material pushing device and a mixing and crushing device, characterized in that: The material receiving and caching bin (2) is arranged at the upper part of the frame (1); the uniform material pushing device is arranged at the top of the material receiving and caching bin (2) and is installed on the frame (1); the material mixing and crushing device is installed at the lower part of the uniform material pushing device; the material mixing and crushing device comprises a crushing and mixing main shaft (3) and a plurality of plow-shaped blades (4) arranged on the crushing and mixing main shaft (3); the plow-shaped blades (4) are arranged in a spiral along the circumference of the crushing and mixing main shaft (3).

2. A high-speed plowshare sludge crushing and mixing machine according to claim 1, characterized in that: The uniform pushing device comprises two spiral pushers (5) and a housing (6), wherein the spiral shafts of the two spiral pushers (5) are interlocked and arranged in the housing (6).

3. A high-speed plowshare sludge crushing and mixing machine according to claim 2, characterized in that: One end of the spiral shaft of the spiral pusher (5) is connected to the frame (1) via a bearing, and the other end is connected to the output shaft of the synchronous gear box (7). The input end of the synchronous gear box (7) is connected to the pusher reducer (8), and the pusher reducer (8) is connected to the pusher motor (9).

4. A high-speed plowshare sludge crushing and mixing machine according to claim 3, characterized in that: A first discharge port (10) is provided on the left side of the housing (6).

5. A high-speed plowshare sludge crushing and mixing machine according to claim 4, characterized in that: The mixing and crushing device further comprises a crushing bin (11), the crushing and mixing main shaft (3) being arranged in the crushing bin (11), a feed port (12) being arranged on the crushing bin (11), the feed port (12) being opposite to the first discharge port (10), and a second discharge port (13) being arranged at the right bottom of the crushing bin (11).

6. A high-speed plowshare sludge crushing and mixing machine according to claim 1, characterized in that: One end of the crushing and mixing main shaft (3) is connected to the frame (1) via a bearing, and the other end is connected to the output shaft of the mixing reducer (14). The mixing reducer (14) is also connected to the mixing motor (15).

7. A high-speed plowshare sludge crushing and mixing machine according to claim 1, characterized in that: The material receiving and buffering bin (2) is a conical bin.