Alkali washing equipment for steel pipe machining

By introducing drive and auxiliary pickup mechanisms into steel pipe processing alkaline washing equipment, and using electric cylinders, servo motors and other components to achieve limit rotation and automatic cleaning of steel pipes, the problems of low cleaning efficiency and low degree of automation in existing equipment are solved. Improved alkaline washing quality and automation.

CN222349136UActive Publication Date: 2025-01-14常州市盛诺管业有限公司
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Patent Information

Application Number
CN202421182741.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing steel pipe processing alkaline washing equipment has low efficiency in cleaning the surface of steel pipes, requiring manual assisted cleaning and cannot be completely cleaned, resulting in the need of secondary cleaning and lack of the function of automatically picking up steel pipes, which reduces the automation effect.

Method used

A steel pipe processing alkaline washing equipment including a driving mechanism and an auxiliary pick-up mechanism is designed. Through components such as electric cylinders, servo motors, electric push rods and electric rods, limit rotation and automatic cleaning of the steel pipe are achieved, avoiding manual cleaning. and the function of automatically obtaining steel pipes through fixtures.

Benefits of technology

The alkaline washing quality is improved, secondary cleaning is avoided, work flow is reduced, and the equipment is automated, realizing the automatic processing of steel pipes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222349136U_ABST
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Abstract

The utility model discloses alkali washing equipment for steel pipe machining, and relates to the technical field of steel pipe machining. The steel pipe machining alkali washing equipment comprises a box body, driving mechanisms extending into the box body are fixedly installed on the two sides of the box body, and auxiliary taking mechanisms are fixedly installed on the front face and the back face of the box body. An electric cylinder is powered on to operate to drive a transverse plate to move horizontally, the transverse plate moving horizontally can drive a servo motor to move horizontally to a designated position, then the servo motor is powered on to operate to drive a linkage belt to move, and the moving linkage belt can drive an abutting roller to rotate. The steel pipe in the box body can be conveniently limited and rotated through cooperative use of the rotating abutting roller and the auxiliary roller, then the cleaning plate is driven to abut against and clean the rotating steel pipe through power-on operation of the electric push rod, and the function of improving the alkali washing quality of the steel pipe is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe processing, in particular to alkali washing equipment for steel pipe processing. Background Art

[0002] Alkaline washing equipment is needed when processing steel pipes. Through alkaline washing treatment, impurities such as oil, oxides, etc. on the surface of the steel pipe can be effectively removed, providing a good foundation for subsequent coating or anti-corrosion treatment, and facilitating further processing of the steel pipe.

[0003] Alkaline washing equipment is required when processing steel pipes. Among them, the "a steel pipe processing alkali washing equipment" disclosed in the application number "CN219951229U" has solved the need for manual assistance to clean the impurities on the steel pipe to reduce the alkali washing time, but the manual cleaning efficiency is low and the risk is extremely high.

[0004] However, there are still many defects in the actual use of alkali washing equipment with similar structure, such as: it does not have the function of improving the quality of alkali washing of steel pipes, resulting in the problem that alkali washing cannot completely clean the impurities adsorbed on the surface of the steel pipe, and the steel pipe needs to be cleaned twice, which increases the work flow of alkali washing of steel pipes. At the same time, it does not have the function of automatically picking up the steel pipe, and the operator needs to use external auxiliary equipment to pick up the steel pipe, which reduces the automation effect of the device. Therefore, it is necessary to design a steel pipe processing alkali washing equipment. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a steel pipe processing alkali washing device to solve the above problems.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a steel pipe processing alkali washing device, comprising a box body, a driving mechanism extending to the inside of the box body is fixedly installed on both sides of the box body, and an auxiliary picking mechanism is fixedly installed on the front and back of the box body;

[0007] The driving mechanism includes an electric cylinder, a servo motor is fixedly installed on the output end of the electric cylinder through a transverse plate, a resistance roller is rotatably installed below the servo motor through a connecting seat, and the output end of the servo motor is connected to one end of the resistance roller through a linkage sleeve, a plurality of groups of electric push rods are equidistantly installed on one side of the electric cylinder, and a cleaning plate for cleaning the steel pipe is fixedly installed on the output end of the electric push rod;

[0008] The auxiliary taking mechanism comprises a first electric rod, and a second electric rod is fixedly installed on the output end of the first electric rod.

[0009] Preferably, support feet are fixedly installed on both sides of the bottom of the box, and rubber pads are fixedly installed on the bottom of the support feet.

[0010] Preferably, a third electric rod is fixedly mounted on the output end of the second electric rod, and a clamp for clamping and fixing the steel pipe is fixedly mounted on the output end of the third electric rod.

[0011] Preferably, a controller is fixedly mounted on one side of the top front face of the box body, and a water level gauge is fixedly mounted on one side of the bottom front face of the box body.

[0012] Preferably, two sets of shaft seats are fixedly installed at the bottom of the box body, and auxiliary rollers are rotatably installed inside the shaft seats.

[0013] Preferably, a protection box is fixedly installed on the outside of the servo motor, and one side of the protection box is fixedly connected to one side of the transverse plate.

[0014] Beneficial Effects

[0015] The utility model provides a steel pipe processing alkali washing device. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The electric cylinder is powered on to drive the horizontal plate to move horizontally. The horizontal plate that moves horizontally can drive the servo motor to move horizontally to the specified position, and then the servo motor is powered on to drive the linkage belt to move. The moving linkage belt can drive the resistance roller to rotate. The rotating resistance roller and the auxiliary roller are used together to facilitate the limited rotation of the steel pipe inside the box. The electric push rod is powered on to drive the cleaning plate to perform resistance cleaning on the rotating steel pipe, thereby improving the quality of alkali washing of the steel pipe, avoiding the problem that alkali washing cannot completely clean the impurities adsorbed on the surface of the steel pipe, avoiding the process of secondary cleaning of the steel pipe, and reducing the work flow of alkali washing of the steel pipe.

[0017] 2. After the first electric rod is powered on to drive the second electric rod to move vertically to the specified position, the third electric rod is powered on to drive the clamp to move horizontally to one side of the steel pipe, and the second electric rod is powered on to drive the clamp to extend to the inside of the steel pipe to resist. By cooperating with the first electric rod, the steel pipe after alkali washing can be separated from the alkali solution, realizing the function of automatically taking the steel pipe, avoiding the problem that the operator needs to rely on external auxiliary equipment to take the steel pipe, and increasing the automation effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the local structure of the driving mechanism of the utility model;

[0020] Figure 3It is a partial structural schematic diagram of the auxiliary taking mechanism of the utility model.

[0021] In the figure: 1. Box body; 101. Support foot; 102. Rubber pad; 2. Driving mechanism; 201. Electric cylinder; 202. Servo motor; 203. Resistance roller; 204. Electric push rod; 205. Cleaning plate; 3. Auxiliary picking mechanism; 301. First electric rod; 302. Second electric rod; 303. Third electric rod; 304. Clamp; 4. Controller; 5. Axle seat; 501. Auxiliary roller; 6. Protective box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides two technical solutions:

[0024] Figure 1 , Figure 2 , Figure 3 The first embodiment is shown: a steel pipe processing alkali washing device, comprising a box body 1, a driving mechanism 2 extending into the interior of the box body 1 is fixedly installed on both sides of the box body 1, and an auxiliary picking mechanism 3 is fixedly installed on the front and back of the box body 1;

[0025] The driving mechanism 2 includes an electric cylinder 201, a servo motor 202 is fixedly installed at the output end of the electric cylinder 201 through a transverse plate, a resistance roller 203 is rotatably installed below the servo motor 202 through a connecting seat, and the output end of the servo motor 202 is connected to one end of the resistance roller 203 through a linkage sleeve, a plurality of groups of electric push rods 204 are equidistantly installed on one side of the electric cylinder 201, and a cleaning plate 205 for cleaning the steel pipe is fixedly installed at the output end of the electric push rod 204;

[0026] The auxiliary picking mechanism 3 includes a first electric rod 301, a second electric rod 302 is fixedly installed at the output end of the first electric rod 301, support feet 101 are fixedly installed on both sides of the bottom of the box body 1, and a rubber pad 102 is fixedly installed at the bottom of the support feet 101;

[0027] A controller 4 is fixedly installed on one side of the top front of the box body 1, and a water level gauge is fixedly installed on one side of the bottom front of the box body 1. Two sets of shaft seats 5 are fixedly installed on the bottom inside the box body 1, and auxiliary rollers 501 are rotatably installed inside the shaft seats 5.

[0028] After the device is installed at the designated installation position, the operator places the steel pipe inside the box 1, and then the electric cylinder 201 is powered on to drive the horizontal plate to move horizontally. The horizontal plate that moves horizontally can drive the servo motor 202 to move horizontally to the designated position, and then the servo motor 202 is powered on to drive the linkage belt to move;

[0029] The moving linkage belt can drive the friction roller 203 to rotate, and the rotating friction roller 203 can be used in conjunction with the auxiliary roller 501 to facilitate the limited rotation of the steel pipe inside the box body 1, so that the steel pipe is in contact with the alkali solution stored in the box body 1 for alkali washing, and then the electric push rod 204 is powered on to drive the cleaning plate 205 to perform friction cleaning on the rotating steel pipe, thereby achieving the function of improving the quality of alkali washing of the steel pipe;

[0030] The support feet 101 can provide support for the box body 1 to stand, and the rubber pads 102 can increase the contact area between the support feet 101 and the ground. The controller 4 is electrically connected to the internal electrical equipment of the device through wires, which is convenient for the operator to intelligently control the internal electrical equipment of the device to power on and run. The water level gauge can help the operator understand the water level of the alkaline solution inside the box body 1. The shaft seat 5 can provide an installation position for the auxiliary roller 501. The auxiliary roller 501 and the resistance roller 203 can be used together to limit the rotation of the steel pipe, which provides convenience for the subsequent alkaline washing of the steel pipe.

[0031] Figure 1 , Figure 2 , Figure 3 A second embodiment is shown, the main difference from the first embodiment is that a protective box 6 is fixedly installed on the outside of the servo motor 202, and one side of the protective box 6 is fixedly connected to one side of the cross plate; a third electric rod 303 is fixedly installed on the output end of the second electric rod 302, and a clamp 304 for clamping and fixing the steel pipe is fixedly installed on the output end of the third electric rod 303.

[0032] The protective box 6 can provide an installation position for the servo motor 202, while preventing the alkali solution from entering the servo motor 202 and causing damage to the servo motor 202;

[0033] After the first electric rod 301 is powered on to drive the second electric rod 302 to move vertically to the specified position, the third electric rod 303 is powered on to drive the clamp 304 to move horizontally to one side of the steel pipe, and then the second electric rod 302 is powered on to drive the clamp 304 to extend to the inside of the steel pipe to resist, and by cooperating with the first electric rod 301, the steel pipe after alkali washing can be separated from the inside of the alkali solution, thereby realizing the function of automatically taking out the steel pipe.

[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel pipe processing alkali washing device, comprising a box (1), characterized in that: Drive mechanisms (2) extending into the interior of the box (1) are fixedly mounted on both sides of the box (1), and auxiliary picking mechanisms (3) are fixedly mounted on the front and back sides of the box (1); The driving mechanism (2) comprises an electric cylinder (201), a servo motor (202) being fixedly mounted on the output end of the electric cylinder (201) via a transverse plate, a resistance roller (203) being rotatably mounted below the servo motor (202) via a connecting seat, and the output end of the servo motor (202) being circumferentially connected to one end of the resistance roller (203) via a linkage sleeve, a plurality of groups of electric push rods (204) being equidistantly mounted on one side of the electric cylinder (201), and a cleaning plate (205) for cleaning the steel pipe being fixedly mounted on the output end of the electric push rod (204); The auxiliary picking mechanism (3) comprises a first electric rod (301), wherein a second electric rod (302) is fixedly mounted on the output end of the first electric rod (301).

2. The steel pipe processing alkali washing equipment according to claim 1, characterized in that: Support legs (101) are fixedly mounted on both sides of the bottom of the box body (1), and rubber pads (102) are fixedly mounted on the bottom of the support legs (101).

3. The steel pipe processing alkali washing equipment according to claim 1, characterized in that: A third electric rod (303) is fixedly mounted on the output end of the second electric rod (302), and a clamp (304) for clamping and fixing the steel pipe is fixedly mounted on the output end of the third electric rod (303).

4. The steel pipe processing alkali washing equipment according to claim 1, characterized in that: A controller (4) is fixedly mounted on one side of the top front face of the box body (1), and a water level gauge is fixedly mounted on one side of the bottom front face of the box body (1).

5. The steel pipe processing alkali washing equipment according to claim 1, characterized in that: Two sets of shaft seats (5) are fixedly installed at the bottom of the box body (1), and auxiliary rollers (501) are rotatably installed inside the shaft seats (5).

6. The steel pipe processing alkali washing equipment according to claim 1, characterized in that: A protection box (6) is fixedly mounted on the outside of the servo motor (202), and one side of the protection box (6) is fixedly connected to one side of the transverse plate.

Citation Information

Patent Citations

  • Alkali washing equipment for steel pipe machining

    CN219951229U