Hydraulic energy storage device

Through the design of hydraulic energy storage devices, using pressure sensors and capsule energy storage devices to charge when the pressure is insufficient, the power consumption and stability problems caused by the long-term operation of the compressor are solved, and the stable operation and safety of the device are achieved. Extend the life of the equipment.

CN222351039UActive Publication Date: 2025-01-14SHANGHAI HIRONO MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421295856.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-01-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

During the pressure replenishment process of existing hydraulic equipment, the compressor needs to work for a long time, which leads to high power consumption and is not conducive to the stability of the compressor and affects the normal operation of the device.

Method used

A hydraulic energy storage device is designed, including a support device, an energy storage device and a pressure regulation device. The pressure sensor is used to detect the internal pressure of the machinery, and the bladder energy storage device is driven to charge when the pressure is insufficient to avoid the pressure pump working for a long time. And ensure the stability and safety of the pipeline through pressure relief valves and valves.

Benefits of technology

It effectively avoids the power consumption and damage caused by long-term working of the pressure pump, extends the service life of the pressure pump, ensures the stable operation and operation safety of the device, and reduces the impact of liquid on the environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222351039U_ABST
    Figure CN222351039U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of machining, in particular to a hydraulic energy storage device which comprises a supporting device, an energy storage device and a pressure adjusting device. The supporting device comprises a supporting plate and a transverse plate, the energy storage device comprises a bag type energy storage device and a communicating pipeline, the bag type energy storage device is detachably connected with the supporting device, and the communicating pipeline comprises a communicating pipe, a tee joint and a liquid outlet pipe; the pressure adjusting device comprises a pressure pump, a communicating vessel, an adjusting pipe and a liquid inlet pipe, one end of the communicating vessel is communicated with the bag type energy storage device, the other end of the communicating vessel is fixedly connected with the liquid outlet pipe through a tee joint, the liquid outlet pipe is communicated with the communicating vessel, one end of the adjusting pipe is communicated with the pressure pump, the other end of the adjusting pipe is communicated with the communicating vessel, and one end of the liquid inlet pipe is communicated with the communicating vessel. And the pressure pump is fixedly connected with a pressure sensor. The compressor has the effects that the compressor can be prevented from working for a long time, and meanwhile, the compressor can be in a stable working state.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of mechanical processing, and in particular to a hydraulic energy storage device. Background Art

[0002] In industrial production, various mechanical equipment are needed to complete the corresponding mechanical processing and production, and then complete the corresponding processing and production. Among the many mechanical equipment, some hydraulic equipment is usually used to realize the corresponding functions. At the same time, as the machine operates, there will be a certain pressure relief inside the machine. At this time, the machine needs to be pressurized to keep the pressure inside the machine stable so that the machine can work normally.

[0003] In the related art, a compressor is usually used to continuously pump a corresponding pressure-compensating medium into the interior of the device to compensate for the pressure of the machine, thereby maintaining a certain stability of the pressure inside the machine so that the machine can be used normally.

[0004] With regard to the above-mentioned related technologies, there is a problem that the compressor needs to be in working state for a long time, which will cause a large amount of electricity consumption and is not conducive to the stable operation of the compressor itself, so that the device can be in normal operation. Utility Model Content

[0005] In order to prevent the compressor from working for a long time and to keep the machine in a stable working state, the present application provides a hydraulic energy storage device.

[0006] The present application provides a hydraulic energy storage device, which adopts the following technical solution:

[0007] A hydraulic energy storage device, comprising a supporting device, an energy storage device and a pressure regulating device;

[0008] The supporting device comprises a supporting plate and a transverse plate, the energy storage device comprises a bladder-type energy storage device and a connecting pipeline, the bladder-type energy storage device is detachably connected to the supporting device, and the connecting pipeline comprises a connecting pipe, a tee and a liquid outlet pipe;

[0009] The pressure regulating device comprises a pressure pump, a communicating vessel, a regulating pipe and a liquid inlet pipe, one end of the communicating pipe is in communication with the bladder accumulator, and the other end is fixedly connected to the liquid outlet pipe through the tee, the liquid outlet pipe is in communication with the communicating vessel, one end of the regulating pipe is in communication with the pressure pump, and the other end is in communication with the communicating vessel, one end of the liquid inlet pipe is in communication with the communicating vessel, and the other end is in communication with the machine;

[0010] The pressure pump is fixedly connected to a pressure sensor

[0011] The pressure pump is fixedly connected to the support plate, and the bladder-type energy accumulator is fixedly connected to the transverse plate.

[0012] By adopting the above technical scheme, the support plate provides stable support for the pressure pump, the cross plate provides support for the bladder type energy accumulator, and the pressure sensor can detect the pressure inside the whole machine. When the pressure inside the machine drops out of the corresponding range, the pressure sensor transmits the signal to the pressure pump, and the pressure pump drives the bladder type energy accumulator to pump the corresponding material inside through the connecting pipe into the liquid outlet pipe, and then from the liquid outlet pipe to the liquid inlet pipe, so that the pressure inside the device remains relatively stable. At the same time, the setting of the pressure sensor can avoid the continuous operation of the pressure pump, reduce power consumption, and extend the service life of the pressure pump, while maintaining stable operation of the overall pipeline.

[0013] Optionally, the connecting pipeline further includes a connecting pipe, the connecting pipe is connected to the tee, a pressure relief valve is provided on the connecting pipe, and the pressure relief valve is fixedly connected to the connecting pipe.

[0014] By adopting the above technical solution, the setting of the connecting pipe can provide support for the installation of the pressure relief valve. The setting of the pressure relief valve can release the pressure in the pipeline to ensure the overall safety and stability of the device, thereby avoiding the pressure difference from affecting the safety of the machinery and surrounding operators.

[0015] Optionally, a receiving plate is provided at one end of the connecting pipe away from the pressure relief valve.

[0016] By adopting the above technical solution and setting up the receiving plate, the liquid discharged from the pressure relief valve can be collected, thereby preventing the liquid discharged from the pressure relief valve from polluting the surrounding environment and affecting the work efficiency and mood of the operators.

[0017] Optionally, a first valve is provided at the liquid outlet pipe, and the first valve is fixedly connected to the liquid outlet pipe.

[0018] By adopting the above technical solution, the liquid outlet pipe provides support for the installation of the first valve. The setting of the first valve can close the liquid outlet pipe, thereby preventing the medium in the bladder energy accumulator from entering the communicating vessel. At this time, it is convenient for the operator to replace the bladder energy accumulator accordingly and to perform corresponding operations.

[0019] Optionally, the energy storage device further includes a positioning assembly, the positioning assembly includes a support frame and two locking plates, the support frame is fixedly connected to the support plate, the two locking plates are rotatably connected to the support plate, and the two locking plates enclose a locking gap, and the locking gap is used to accommodate the bladder energy storage device;

[0020] A section of the locking plate away from the support frame is provided with a positioning bolt and a positioning nut, the positioning bolt is sequentially passed through the two locking plates and the positioning nut, and the positioning bolt is threadedly connected with the positioning nut.

[0021] By adopting the above technical solution, the support frame provides support for the installation of the locking plate, and the two locking plates are rotatably connected to the support frame, thereby fixing the bladder energy accumulator to prevent the bladder energy accumulator from sliding. A positioning bolt is provided at the far end of the locking plate, and the positioning bolt can connect the two locking plates, and at the same time, the positioning bolt is fixed with a positioning nut, so that the bladder energy accumulator can be fixed to the side wall of the support plate.

[0022] Optionally, a second valve is provided at the liquid inlet pipe, the second valve is fixedly connected to the liquid inlet pipe, and the second valve is a one-way valve.

[0023] By adopting the above technical solution, the liquid inlet pipe provides support for the installation of the second valve. The second valve adopts a one-way valve, which can perform one-way control on the flow direction of the medium inside the pipeline, effectively preventing the liquid in the device from flowing back to the inner cavity of the pipeline and causing certain harm, thereby improving the overall safety of the device.

[0024] Optionally, the pressure regulating device further comprises a fixed tube, one end of which is connected to the communicating vessel, and the other end of which is connected to the regulating mechanism.

[0025] By adopting the above technical solution and setting of the fixed pipe, the external regulating mechanism and the device can be connected, thereby facilitating corresponding control of the device.

[0026] Optionally, the support plate is fixedly connected with positioning rods on both sides along the length direction, the positioning rods are fixedly connected to the support plate, and the two positioning rods enclose a positioning gap, and the positioning gap is used to accommodate the pressure pump.

[0027] By adopting the above technical solution, the setting of the positioning rod can be clamped to form a positioning gap. The setting of the positioning gap can limit the installation of the pressure pump to prevent the pressure pump from shifting during operation, thereby causing certain dangers.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. By setting up a pressure pump and a bladder-type energy accumulator, it is possible to charge when the pressure in the pipeline is insufficient, thus avoiding the pressure pump from working for a long time, causing certain damage and energy waste;

[0030] 2. By setting the positioning component, the bladder energy storage device can be fixed, which is convenient for operators to carry out subsequent replacement of the bladder energy storage device;

[0031] 3. By setting the first valve and the second valve, it is convenient for the operator to control the opening and closing of the entire liquid circuit, thereby improving the overall safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application;

[0033] Figure 2 is a schematic diagram of the structure of the energy storage device;

[0034] Figure 3 yes Figure 1 Enlarged schematic diagram of part A in the middle.

[0035] 1. Support device; 11. Support plate; 12. Support leg; 121. Anti-skid pad; 13. Positioning rod; 14. Positioning gap; 15. Horizontal plate; 16. Vertical rod; 17. Through hole; 2. Energy storage device; 21. Bladder energy storage device; 22. Positioning assembly; 221. Support frame; 222. Locking plate; 223. Locking gap; 224. Elastic pad; 225. Positioning bolt; 226. Positioning nut; 23. Connecting pipeline; 231. Connecting pipe; 232. Tee; 233. Connecting pipe; 234. Pressure relief valve; 235. Liquid outlet pipe; 236. First valve; 237. Receiving plate; 3. Pressure regulating device; 31. Pressure pump; 32. Connecting vessel; 33. Regulating pipe; 34. Fixed pipe; 35. Liquid inlet pipe; 36. Second valve; 37. Pressure sensor. DETAILED DESCRIPTION

[0036] The following is combined with Figure 1-3 This application is described in further detail.

[0037] The embodiments of the present application disclose a hydraulic energy storage device.

[0038] Reference Figure 1 The hydraulic energy storage device includes a supporting device 1, an energy storage device 2 and a pressure regulating device 3.

[0039] Reference Figure 1 The support device 1 includes a support plate 11 and a support leg 12. In this embodiment, the support plate 11 is preferably a rectangular plate, and the support plate 11 is arranged horizontally. In this embodiment, the support leg 12 is preferably a rectangular rod, and the number of the support legs 12 is preferably four, and the four support legs 12 are respectively located at each corner of the bottom wall of the support plate 11, and the support legs 12 are arranged vertically. The support legs 12 are arranged vertically, and the support legs 12 are fixedly connected to the bottom wall of the support plate 11 by screws. The end surface of the support leg 12 away from the support plate 11 is provided with an anti-skid pad 121, and the anti-skid pad 121 is arranged horizontally, and the anti-skid pad 121 is fixedly connected to the support leg 12 by screws.

[0040] Reference Figure 1 The support device 1 also includes two positioning rods 13, which are respectively located on both sides of the length direction of the support plate 11, and the length direction of the positioning rods 13 is parallel to the length direction of the support plate 11. The positioning rods 13 are fixed with screws in the same direction as the length direction of the support plate 11, and a positioning gap 14 is defined between the support plate 11 and the two positioning rods 13.

[0041] Reference Figure 1 and Figure 2 The support device 1 further comprises a horizontal plate 15 and a vertical rod 16. In this embodiment, the horizontal plate 15 is preferably a rectangular plate. The horizontal plate 15 is arranged horizontally. A through hole 17 is provided through the top wall of the horizontal plate 15 in the vertical direction. The number of the vertical rods 16 is preferably four. The four vertical rods 16 are all arranged vertically and are respectively located at each corner of the horizontal plate 15. The vertical rods 16 are fixedly connected to the horizontal plate 15 by screws.

[0042] Reference Figure 1 , Figure 2 and Figure 3 The energy storage device 2 includes a bladder energy storage device 21 and a positioning assembly 22. The bladder energy storage device 21 is vertically arranged and is located above the horizontal plate 15. The positioning assembly 22 includes a support frame 221 and two locking plates 222. The support frame 221 is fixedly connected to the side wall of the support plate 11 by screw fixing. In this embodiment, the locking plates 222 are preferably C-shaped plates, and the opening directions of the two locking plates 222 are oriented toward the direction of approaching each other, and a locking gap 223 is formed. The locking gap 223 is used to accommodate the bladder energy storage device 21. One end of the locking plate 222 close to the support frame 221 is rotatably connected to the support frame 221 through a rotating shaft, and the rotation axis of the locking plate 222 is vertically arranged. The inner cavity of the locking plate 222 is provided with an elastic pad 224, one end of the elastic pad 224 is fixedly connected to the locking plate 222 by screw fixing, and the other end of the elastic pad 224 abuts against the bladder energy storage device 21.

[0043] Reference Figure 1 , Figure 2 and Figure 3 A threaded hole is formed in the horizontal direction at one end of the locking plate 222 away from the support frame 221. The positioning assembly 22 also includes a positioning bolt 225 and a positioning nut 226. The positioning bolt 225 is sequentially passed through the two threaded holes and is threadedly connected with the positioning nut 226 after passing through the two threaded holes.

[0044] Reference Figure 1 and Figure 2A liquid outlet is provided through the bottom of the bladder accumulator 21, and a connecting pipe 23 is provided at the liquid outlet. The connecting pipe 23 includes a connecting pipe 231, a tee 232, a connecting pipe 233 and a pressure relief valve 234. The connecting pipe 231 is vertically arranged, and one end of the connecting pipe 231 is penetrated through the liquid outlet of the bladder accumulator 21 and is fixedly connected to the bladder accumulator 21 by means of a flange connection. After the other end of the connecting pipe 231 is penetrated through the through hole 17, it is fixedly connected to the tee 232 by means of a flange connection. One end of the connecting pipe 233 is fixedly connected to the pressure relief valve 234 by means of a flange connection, and the other end is fixedly connected to the tee 232 by means of a flange connection.

[0045] Reference Figure 1 and Figure 2 The connecting pipeline 23 further includes a liquid outlet pipe 235, which is fixedly connected to the end of the tee 232 not connected to the pipeline by means of flange connection, and a first valve 236 is provided at the liquid outlet pipe 235, which is fixedly connected to the liquid outlet pipe 235 by means of screw fixing. The inner cavities of the bladder accumulator 21, the connecting pipe 231, the tee 232, the connecting pipe 233, the pressure relief valve 234, the liquid outlet pipe 235 and the first valve 236 are connected.

[0046] Reference Figure 1 and Figure 2 The energy storage device 2 further includes a receiving plate 237, which is located below the pressure relief valve 234 and is fixed to a corresponding position on the ground by bolts.

[0047] Reference Figure 1 and Figure 2 The pressure regulating device 3 includes a pressure pump 31, a manifold 32, a regulating pipe 33, a fixed pipe 34 and a liquid inlet pipe 35. The pressure pump 31 is located above the support plate 11, and the pressure pump 31 is clamped in the interior of the positioning gap 14. The pressure pump 31 is fixedly connected to the support plate 11 by bolts. In this embodiment, the manifold 32 has four ports, and the inner cavities of the four ports of the manifold 32 are connected. The end of the liquid outlet pipe 235 away from the tee 232 is connected to a port of the manifold 32 by a flange connection. One end of the regulating pipe 33 is fixedly connected to the output end of the pressure pump 31 by a flange connection, and the other end is fixedly connected to a port of the manifold 32 by a flange connection. One end of the fixed pipe 34 is connected to the corresponding structure of the regulating device by a flange connection, and the other end is fixedly connected to a port of the manifold 32 by a flange connection. The liquid inlet pipe 35 is fixedly connected to a port of the manifold 32 by a flange connection, and the other end is fixedly connected to the corresponding input end of the machine tool by a flange connection.

[0048] Reference Figure 1 and Figure 2A second valve 36 is provided at the liquid inlet pipe 35. In this embodiment, the second valve 36 is preferably a one-way valve. The second valve 36 is fixedly connected to the liquid inlet pipe 35 by screws, and the flow direction of the second valve 36 points along the length direction of the liquid inlet pipe 35 in a direction away from the communicating vessel 32.

[0049] Reference Figure 1 and Figure 2 A pressure sensor 37 is provided at the pressure pump 31. The pressure sensor 37 is fixedly connected to the pressure pump 31 by screws. In this embodiment, the pressure sensor 37 is used to sense the hydraulic pressure in the machine tool.

[0050] The implementation principle of the hydraulic energy storage device in the embodiment of the present application is as follows: the pressure sensor 37 determines the pressure change in the machine. When the pressure in the machine drops below the corresponding interval, the pressure pump 31 drives the bladder accumulator 21 to work, and the liquid medium is transported from the connecting pipe 231 to the connecting vessel 32 through the tee 232, and the machine is pressurized through the liquid inlet pipe 35.

[0051] The first valve 236 can control the pressure in the pipeline, and the second valve 36 can prevent the liquid material in the machine from flowing back into the pipeline.

[0052] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A hydraulic energy storage device, characterized in that: It comprises a supporting device (1), an energy storage device (2) and a pressure regulating device (3); The support device (1) comprises a support plate (11) and a transverse plate (15); the energy storage device (2) comprises a bladder-type energy storage device (21) and a connecting pipeline (23); the bladder-type energy storage device (21) is detachably connected to the support device (1); and the connecting pipeline (23) comprises a connecting pipe (231), a tee (232) and a liquid outlet pipe (235); The pressure regulating device (3) comprises a pressure pump (31), a communicating vessel (32), a regulating pipe (33) and a liquid inlet pipe (35); one end of the communicating pipe (231) is in communication with the bladder-type accumulator (21), and the other end is fixedly connected to the liquid outlet pipe (235) through the tee (232); the liquid outlet pipe (235) is in communication with the communicating vessel (32); one end of the regulating pipe (33) is in communication with the pressure pump (31), and the other end is in communication with the communicating vessel (32); one end of the liquid inlet pipe (35) is in communication with the communicating vessel (32), and the other end is in communication with the machine; The pressure pump (31) is fixedly connected to a pressure sensor (37); The pressure pump (31) is fixedly connected to the support plate (11), and the bladder-type energy storage device (21) is fixedly connected to the transverse plate (15).

2. The hydraulic energy storage device according to claim 1, characterized in that: The connecting pipeline (23) further comprises a connecting pipe (233), wherein the connecting pipe (233) is connected to the tee (232), and a pressure relief valve (234) is provided at the connecting pipe (233), and the pressure relief valve (234) is fixedly connected to the connecting pipe (233).

3. The hydraulic energy storage device according to claim 2, characterized in that: A receiving plate (237) is provided at one end of the connecting pipe (233) away from the pressure relief valve (234).

4. The hydraulic energy storage device according to claim 3, characterized in that: The liquid outlet pipe (235) is provided with a first valve (236), and the first valve (236) is fixedly connected to the liquid outlet pipe (235).

5. The hydraulic energy storage device according to claim 1, characterized in that: The energy storage device (2) further comprises a positioning assembly (22), wherein the positioning assembly (22) comprises a support frame (221) and two locking plates (222), wherein the support frame (221) is fixedly connected to the support plate (11), the two locking plates (222) are rotatably connected to the support plate (11), and the two locking plates (222) enclose a locking gap (223), and the locking gap (223) is used to accommodate the bladder-type energy storage device (21); A section of the locking plate (222) away from the support frame (221) is provided with a positioning bolt (225) and a positioning nut (226); the positioning bolt (225) is sequentially passed through the two locking plates (222) and the positioning nut (226), and the positioning bolt (225) is threadedly connected to the positioning nut (226).

6. The hydraulic energy storage device according to claim 1, characterized in that: The liquid inlet pipe (35) is provided with a second valve (36), the second valve (36) is fixedly connected to the liquid inlet pipe (35), and the second valve (36) is a one-way valve.

7. The hydraulic energy storage device according to claim 1, characterized in that: The pressure regulating device (3) further comprises a fixed pipe (34), one end of which is connected to the communicating vessel (32) and the other end of which is connected to the regulating mechanism.

8. The hydraulic energy storage device according to claim 1, characterized in that: The support plate (11) is fixedly connected to positioning rods (13) on both sides along the length direction. The positioning rods (13) are fixedly connected to the support plate (11). The two positioning rods (13) enclose a positioning gap (14). The positioning gap (14) is used to accommodate the pressure pump (31).