Air pipe for kiln tail boiler outlet

By introducing adjustable pipeline components and adjustment rings into the outlet air duct of the kiln tail boiler, the problems of high resistance and low power generation caused by small transition angle of the air duct are solved, and the angle adjustment and wind power delivery of the right angle of the air duct are realized. The efficiency has been improved, the power generation of clinker has been increased and the economic benefits have been improved.

CN222351719UActive Publication Date: 2025-01-14YILIANG HONGSHI CEMENT CO LTD

Patent Information

Application Number
CN202420840079.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-14
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The lower armpit transition angle of the right angle of the kiln tail boiler outlet leads to large system resistance, resulting in low clinker power generation.

Method used

A kiln tail boiler outlet air duct including pipe assembly and adjustment assembly is designed. By installing adjustment rings and lifting rods on both sides of the air duct, the adjustment of the duct angle is allowed, the system resistance is reduced, and the diameter of the air duct is expanded and the modification is made. Connect the location to improve wind delivery efficiency.

Benefits of technology

It effectively increases the power generation of clinker by about 0.4KWh/t, achieving economic benefits of about 280,000 yuan per year, in line with the guiding spirit of energy conservation and consumption reduction, and solves the problem of fixed air duct angle and unable to adjust.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222351719U_ABST
    Figure CN222351719U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of air pipes, and discloses an air pipe for a kiln tail boiler outlet. The air pipe for the kiln tail boiler outlet comprises a boiler structure assembly, a pipeline assembly is installed on the right side of the boiler structure assembly, a first adjusting ring is installed at the upper end of the pipeline assembly, an air pipe body is installed on the right side of the upper end of the first adjusting ring, and a second adjusting ring is installed at the upper end of the right side of the air pipe body in a connected mode. A conveying opening is formed in the right side of the upper end of the second adjusting ring, the lower end of the pipeline assembly is connected with an adjusting assembly, a fixing frame is installed at the lower end of the adjusting assembly, a communicating plate is installed at the upper end of the fixing frame, and a fixing plate is installed at the upper end of the communicating plate; the technical problem that the underarm transition angle of the right-angle air collecting pipe at the outlet of the kiln tail boiler is small, so that the system resistance is large when the boiler runs, and the follow-up clinker generating capacity is low is effectively solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of air ducts, in particular to an air duct for a kiln tail boiler outlet. Background Art

[0002] The second firing line of Yiling Hongshi Cement Co., Ltd. produces 1.4 million tons of clinker annually, and the clinker power generation is 30.46kwh / t, which is relatively low. The underarm transition angle of the right-angle air collector at the outlet of the kiln boiler is relatively small. The system resistance is relatively large when the boiler is running, and the clinker power generation is about 0.4KWh / t, which is relatively low. Therefore, an air duct for the outlet of the kiln boiler is proposed.

[0003] The existing referenceable announcement number is: CN219300181U Chinese utility model patent, which discloses a low-resistance kiln head boiler air duct and relates to the field of air ducts. A low-resistance kiln head boiler air duct comprises a first air duct, a second air duct, a boiler air outlet pipe, a connecting pipe, and an elbow. A first expansion joint is arranged at the lower end of the first air duct. The diameters of the first air duct, the second air duct, the connecting pipe, the elbow, and the boiler air outlet pipe are 3300-3700mm. The utility model optimizes the first air duct, the second air duct, and the boiler air outlet pipe, expands the diameter, minimizes air intake extrusion, increases the ventilation area, and improves the resistance reduction effect. By utilizing the waste heat of the kiln system as much as possible and increasing the power generation power as much as possible under the same exhaust gas heat conditions, the best comprehensive effect of waste heat utilization efficiency and working medium circulation efficiency is achieved.

[0004] Based on the search of the above patents and combined with the equipment in the prior art, it was found that the second firing line produces 1.4 million tons of clinker annually, the clinker power generation is relatively low, and the underarm transition angle of the right-angle air collector at the outlet of the kiln tail boiler is relatively small, which leads to a large system resistance when the boiler is running, resulting in low subsequent clinker power generation. When the air duct is installed, the angle of the air duct is a fixed structure and the angle cannot be adjusted. The existence of these problems has affected the use of the device. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides an air duct for a kiln tail boiler outlet, which has the advantages of effectively preventing the small transition angle under the armpit of the right-angled air collecting duct at the kiln tail boiler outlet, resulting in a large system resistance when the boiler is running, causing low subsequent clinker power generation, and solving the above-mentioned technical problems.

[0007] Technical Solution

[0008] To achieve the above object, the utility model provides the following technical solution: an air duct for a kiln tail boiler outlet, comprising a boiler structure assembly, a pipeline assembly for conveying wind force is installed on the right side of the boiler structure assembly, and an adjustment assembly for adjusting the angles of both sides of the air duct is installed at the lower end of the pipeline assembly;

[0009] A first adjusting ring is installed at the upper end of the pipe assembly, a duct body is installed on the right side of the upper end of the first adjusting ring, a second adjusting ring is connected and installed at the upper right end of the duct body, a delivery port is installed on the right side of the upper end of the second adjusting ring, and the first adjusting ring and the second adjusting ring are convenient for adjusting the angle of the duct;

[0010] A fixed frame is installed at the lower end of the adjustment component, a connecting plate is installed at the upper end of the fixed frame, a fixed plate is installed at the upper end of the connecting plate, a first connecting ring is installed at the upper end of the fixed plate, and a second connecting ring is installed at the upper end of the first connecting ring. The first connecting ring and the second connecting ring are convenient for fixing the adjustment ring and facilitating subsequent adjustment of the adjustment ring.

[0011] As a preferred technical solution of the utility model, a boiler body is installed on the upper end of the boiler structure assembly, and a connecting port is connected to the right side of the upper end of the boiler body, and the connecting port connects and installs the assembly with the pipeline assembly.

[0012] As a preferred technical solution of the utility model, a connection port is installed at the upper end of the pipeline assembly, and the connection port is convenient for connecting and installing the assembly with the boiler structure assembly.

[0013] As a preferred technical solution of the utility model, a lifting rod is installed at the lower end of the adjustment component, and the lifting facilitates the connection of the fixed frame at the upper end.

[0014] As a preferred technical solution of the utility model, the pipeline assembly is installed on the right side of the connection port in the boiler structure assembly, and the adjustment assembly is installed at the lower end of the second adjustment ring in the pipeline assembly.

[0015] As a preferred technical solution of the present utility model, the connecting port is connected to the installation connecting port.

[0016] As a preferred technical solution of the utility model, the inner diameter of the duct body is the same as that of the first adjustment ring, the diameter of the duct body is 2.5 meters, the inclination angle of the duct body is 45°, and an insulation layer is installed at the outer end of the duct body.

[0017] As a preferred technical solution of the present utility model, the interior of the fixed frame is a hollow structure, the first connecting ring has the same structure as the second connecting ring, the first connecting ring is a disassembly structure, and the fixing plate is an arc-shaped structure.

[0018] Compared with the prior art, the utility model provides a kiln tail boiler outlet air duct having the following

[0019] Beneficial effects:

[0020] 1. The utility model arranges a pipeline component, and installs an adjusting ring in the pipeline component. The adjusting ring is installed on both sides of the air duct body, which is convenient for changing the right angle of the original air duct. Through the research and development of the resistance reduction of the outlet air duct of the boiler at the end of the second firing kiln, the outlet right-angle air conduit is bent and expanded at the armpit for a smooth transition, which solves the problem of low clinker power generation and achieves the effect of increasing the clinker power generation by about 0.4KWh / t, and realizes an economic benefit of about 280,000 per year. It complies with the guiding spirit of energy conservation and consumption reduction of the state, industry, and enterprises, and effectively prevents the annual production of 1.4 million tons of clinker in the second firing line, and the low power generation per ton of clinker. The transition angle under the armpit of the right-angle air conduit at the outlet of the kiln tail boiler is small, resulting in large system resistance when the boiler is running, resulting in low subsequent clinker power generation.

[0021] 2. The utility model arranges an adjustment component, in which a lifting rod is installed, the upper end of the lifting rod is connected to a fixed frame, the upper fixed plate is connected via the fixed frame, the upper end of the fixed plate is connected with a connecting ring, the pipeline component is connected via the connecting ring, the overall height is adjusted via the lifting rod at the lower end, the connecting ring at the upper end drives the pipeline to be adjusted, this structure adjusts the inclination angle of the pipeline, effectively preventing the angle of the air duct from being a fixed structure and being unable to be adjusted when the air duct is installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the structural components of the utility model boiler;

[0024] Figure 3 This is a schematic diagram of the structural pipeline assembly of the utility model;

[0025] Figure 4 This is a schematic diagram of the structural adjustment component of the utility model;

[0026] Among them: 1. boiler structure component; 101. boiler body; 102. connection port; 2. pipeline component; 201. connection port; 202. first adjustment ring; 203. duct body; 204. second adjustment ring; 205. delivery port; 3. adjustment component; 301. lifting rod; 302. fixed frame; 303. connecting plate; 304. fixed plate; 305. first connection ring; 306. second connection ring. DETAILED DESCRIPTION

[0027] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0028] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] See also Figure 1 - Figure 4 In the present embodiment, a duct for a kiln tail boiler outlet comprises: a boiler structure component 1, a pipe component 2 is installed on the right side of the boiler structure component 1, a first adjusting ring 202 is installed on the upper end of the pipe component 2, a duct body 203 is installed on the right side of the upper end of the first adjusting ring 202, a second adjusting ring 204 is connected and installed on the upper right end of the duct body 203, a delivery port 205 is installed on the right side of the upper end of the second adjusting ring 204, an adjusting component 3 is connected and installed on the lower end of the pipe component 2, a fixing frame 302 is installed on the lower end of the adjusting component 3, a connecting plate 303 is installed on the upper end of the fixing frame 302, a fixing plate 304 is installed on the upper end of the connecting plate 303, a first connecting ring 305 is installed on the upper end of the fixing plate 304, and a second connecting ring 306 is installed on the upper end of the first connecting ring 305, the pipe component 2 is installed on the right side of the connecting port 102 in the boiler structure component 1, and the adjusting component 3 is installed on the lower end of the second adjusting ring 204 in the pipe component 2.

[0031] Through the above structure; the boiler structure component 1 is convenient for the installation and connection of the components at the upper end, the pipeline component 2 transmits the wind force through the air duct body 203 installed at the upper end, and the overall angle is adjusted through the adjustment ring installed at the upper end. The adjustment component 3 drives the upper connecting ring through the lower end lifting rod 301, which is convenient for moving and adjusting the pipeline.

[0032] See also Figure 1 - Figure 4 A boiler body 101 is installed at the upper end of the boiler structure assembly 1 , and a connecting port 102 is connected to the right side of the upper end of the boiler body 101 , and the connecting port 102 is connected to the installation connecting port 201 .

[0033] Through the above structure: by installing the boiler body 101, it is convenient to use the whole, and the connection port 102 connects and installs the assembly with the pipeline assembly 2.

[0034] See also Figure 1 - Figure 4 A connection port 201 is installed at the upper end of the pipe assembly 2, the air duct body 203 has the same inner diameter as the first adjustment ring 202, the diameter of the air duct body 203 is 2.5 meters, the inclination angle of the air duct body 203 is 45°, and an insulation layer is installed at the outer end of the air duct body 203.

[0035] Through the above structure: by installing the connection port 201, it is convenient to connect and install the component with the boiler structure component 1, the first adjustment ring 202 and the second adjustment ring 204 are convenient for adjusting the angle of the air duct, the air duct body 203 is convenient for conveying wind power, and the conveying port 205 conveys the wind power to other devices.

[0036] See also Figure 1 - Figure 4 A lifting rod 301 is installed at the lower end of the adjustment component 3, the interior of the fixed frame 302 is a hollow structure, the first connecting ring 305 and the second connecting ring 306 have the same structure, the first connecting ring 305 is a disassembly structure, and the fixing plate 304 is an arc structure.

[0037] Through the above structure: by installing the lifting rod 301, it is convenient to connect the fixed frame 302 at the upper end, the fixed frame 302 supports the structure at the upper end, the connecting plate 303 is connected to the fixed plate 304, it is convenient to fix the connecting ring at the upper end, the first connecting ring 305 and the second connecting ring 306 are convenient to fix the adjusting ring, and it is convenient for the subsequent adjusting ring to be adjusted.

[0038] When in use, first, the connection port 201 is connected and fixed to the upper end of the boiler body 101 through the connection port 102, and the original right angle of the air duct is changed. Through the research and development of the resistance reduction of the kiln tail boiler outlet air duct, combined with the drawing design and process operation parameters, the connection position of the two pipes is expanded and transformed to achieve a smooth transition of the underarm bend and expansion of the outlet right-angle air conduit, solve the problem of low clinker power generation, achieve the effect of increasing clinker power generation by about 0.4KWh / t, and achieve an economic benefit of about 280,000 per year. Adjustment rings are installed at both ends of the main body 203, and the angles of the two ends of the air duct body 203 are adjusted through the adjustment rings. After the adjustment is completed, it is subsequently adjusted again through the adjustment component 3 to drive the lifting rod 301 at the lower end. The lifting rod 301 is connected to the fixed frame 302 at the upper end. The fixed frame 302 is connected to the upper fixed plate 304 through the connecting plate 303. A connecting ring is installed on the upper end of the fixed plate 304. The connecting ring is installed on the upper end of the adjustment ring. The angle of the adjustment ring is adjusted by adjusting the height of the lifting rod 301.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A duct for a boiler outlet at a kiln tail, characterized in that: The invention comprises a boiler structure assembly (1), wherein a pipe assembly (2) is installed on the right side of the boiler structure assembly (1), a first adjusting ring (202) is installed on the upper end of the pipe assembly (2), a duct body (203) is installed on the right side of the upper end of the first adjusting ring (202), a second adjusting ring (204) is connected and installed on the upper end of the right side of the duct body (203), a delivery port (205) is installed on the right side of the upper end of the second adjusting ring (204), an adjusting assembly (3) is connected and installed on the lower end of the pipe assembly (2), a fixing frame (302) is installed on the lower end of the adjusting assembly (3), a connecting plate (303) is installed on the upper end of the fixing frame (302), a fixing plate (304) is installed on the upper end of the connecting plate (303), a first connecting ring (305) is installed on the upper end of the fixing plate (304), and a second connecting ring (306) is installed on the upper end of the first connecting ring (305).

2. The air duct for the outlet of the kiln tail boiler according to claim 1 is characterized in that: A boiler body (101) is installed at the upper end of the boiler structural assembly (1), and a connection port (102) is connected to the right side of the upper end of the boiler body (101).

3. The air duct for the outlet of the kiln tail boiler according to claim 1 is characterized in that: A connection port (201) is installed at the upper end of the pipeline assembly (2).

4. The air duct for the outlet of the kiln tail boiler according to claim 1, characterized in that: A lifting rod (301) is installed at the lower end of the adjustment component (3).

5. The air duct for the outlet of the kiln tail boiler according to claim 1 is characterized in that: The pipe assembly (2) is installed on the right side of the connection port (102) in the boiler structure assembly (1), and the adjustment assembly (3) is installed at the lower end of the second adjustment ring (204) in the pipe assembly (2).

6. The air duct for the outlet of the kiln tail boiler according to claim 2, characterized in that: The connection port (102) is connected to the installation connection port (201).

7. The air duct for the outlet of the kiln tail boiler according to claim 3, characterized in that: The air duct body (203) has the same internal diameter as the first adjustment ring (202), the diameter of the air duct body (203) is 2.5 meters, the inclination angle of the air duct body (203) is 45°, and a heat insulation layer is installed at the outer end of the air duct body (203).

8. The air duct for the outlet of a kiln tail boiler according to claim 4, characterized in that: The interior of the fixed frame (302) is a hollow structure, the first connecting ring (305) and the second connecting ring (306) have the same structure, the first connecting ring (305) is a disassembly structure, and the fixing plate (304) is an arc-shaped structure.

Citation Information

Patent Citations

  • Low-resistance kiln head boiler air pipe

    CN219300181U

Cited By

  • Concrete spraying machine with angle adjusting function

    CN120443861A