Automatic timing drain valve for air storage container of energy-saving air compressor
By designing an automatic timing drain valve in the air compressor gas storage container, and using a water detection sensor and an electric actuator to achieve automatic drainage control, the inconvenience of manual operation in the prior art is solved, the convenience of use is improved and energy-saving effect is achieved.
Patent Information
- Application Number
- CN202421226204.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The drain valve of the existing air compressor gas storage container needs to be manually operated, which is inconvenient and inefficient, resulting in manual waiting for the drainage to end and close the valve, which increases the difficulty of use.
An automatic timing drainage valve including the lower case, the upper case, the valve body, the ball valve, the water detection sensor, the electric actuator and the electric control panel are designed. The water body is detected by the water detection sensor, the electric actuator automatically opens and closes the valve, and The timing cycle time is set through the control panel and buttons to achieve automatic drainage and energy saving functions.
It realizes automatic drainage control, saves manpower, ensures automatic drainage shutdown, improves the convenience of use, and achieves energy saving through timing functions, meeting the requirements of high-end gas-using equipment for compressed air moisture content.
Smart Images
Figure CN222352064U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of drain valves, in particular to an energy-saving automatic timing drain valve for an air storage container of an air compressor. Background Art
[0002] The air compressor equipment system consists of an air compressor, an air outlet valve, an air storage container, an air valve, air-using equipment, a drain valve, etc. After the air is compressed, the water vapor in the air will condense due to the compression and gather at the bottom of the air storage container. It is connected to the sewer through a pipe connected to the bottom of the container and an exhaust valve. The water accumulated in the container can be discharged by opening the drain valve at intervals. In daily use, the drain valve needs to be opened manually, and the valve needs to be closed after the drainage is completed, which increases the inconvenience of use. In order to solve the trouble of manual drainage of air compressor air storage containers, we propose an energy-saving air compressor air storage container automatic timed drain valve to solve the above problems. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an energy-saving air compressor gas storage container automatic timed drain valve, which effectively solves the problem that the existing drain valve needs to be manually operated during use and is inconvenient to use.
[0004] The technical solution adopted by the utility model is as follows: the utility model proposes an energy-saving air compressor gas storage container automatic timed drain valve, including a lower shell, an upper shell and a valve body, the upper shell is plugged and connected to the lower shell, the valve body is clamped between the lower shell and the upper shell and penetrates the lower shell and the upper shell, the lower end of the valve body is connected to a ball valve, a water detection sensor is provided on the side wall of the lower shell, an electric actuator is provided in the lower shell, and the electric actuator is connected to the ball valve, and an electric control board is provided in the upper shell.
[0005] As an improvement of the present solution, an operation panel is provided on the upper end surface of the upper shell, a display screen is provided on the electric control board, and the upper end of the display screen passes through the upper shell and is arranged in the same plane as the operation panel, buttons are pluggably connected to the operation panel, and the bottom of the buttons are tightly arranged against the contacts on the electric control board.
[0006] As an improvement of the present solution, the electric control board is arranged between the valve body and the operation panel, the ball valve is arranged between the valve body and the electric actuator, and the water detection sensor is arranged in parallel with the valve body.
[0007] As an improvement of the present solution, the water detection sensor and the electric actuator are both electrically connected to the electric control board, and the water detection sensor is arranged below the valve body.
[0008] The beneficial effects achieved by the utility model using the above structure are as follows:
[0009] 1. The scheme of the present application can realize an adjustable timing automatic drainage intelligent valve. Through the electric valve composed of a ball valve and an electric actuator, in conjunction with a water detection sensor, an electric control panel, a display screen, buttons, etc., the timing of opening the drainage is set by using buttons. When draining, the water detection sensor detects that there is water in the pipeline and the electric valve opens the drainage. After the drainage is completed, the electric valve is closed when no water is detected, thereby realizing automatic drainage and automatic closing after the drainage is completed. Intelligent control;
[0010] 2. In addition to saving manpower outsourcing, the timing work cycle time can be set arbitrarily through the electric control panel and buttons. In particular, the water detection sensor can be used to achieve the function of only draining water without exhausting air, thereby achieving the purpose of energy saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the overall structure of an energy-saving air compressor gas storage container automatic timed drain valve proposed by the utility model;
[0012] Figure 2 This is an exploded view of the structure of an automatic timed drain valve for an energy-saving air compressor gas storage container proposed by the utility model;
[0013] Figure 3 A cross-sectional view of an energy-saving air compressor gas storage container automatic timed drain valve proposed by the utility model;
[0014] Figure 4 This is a schematic diagram of the use of air compressor equipment;
[0015] Figure 5 This is a schematic diagram of the use of an air compressor device with a timed automatic drainage intelligent valve.
[0016] Among them, 1. lower shell; 2. upper shell; 3. valve body; 4. ball valve; 5. water detection sensor; 6. electric actuator; 7. electric control board; 8. operation panel; 9. display screen; 10. button.
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] like Figure 1 As shown, the utility model proposes an energy-saving air compressor gas storage container automatic timed drain valve, comprising a lower shell 1, an upper shell 2 and a valve body 3, the upper shell 2 is plugged and connected to the lower shell 1, the valve body 3 is clamped between the lower shell 1 and the upper shell 2 and penetrates the lower shell 1 and the upper shell 2, the lower end of the valve body 3 is connected to the ball valve 4, the side wall of the lower shell 1 is provided with a water detection sensor 5, the lower shell 1 is provided with an electric actuator 6, and the electric actuator 6 is connected to the ball valve 4, and the upper shell 2 is provided with an electric control board 7.
[0020] In order to realize the control operation of the drain valve, an operation panel 8 is provided on the upper end surface of the upper shell 2, a display screen 9 is provided on the electric control board 7, and the upper end of the display screen 9 passes through the upper shell 2 and is arranged in the same plane as the operation panel 8. A button 10 is plugged and connected to the operation panel 8, and the bottom of the button 10 is tightly arranged against the contact on the electric control board 7.
[0021] The electric control board 7 is arranged between the valve body 3 and the operation panel 8, the ball valve 4 is arranged between the valve body 3 and the electric actuator 6, and the water detection sensor 5 is arranged parallel to the valve body 3; the water detection sensor 5 and the electric actuator 6 are both electrically connected to the electric control board 7, and the water detection sensor 5 is arranged below the valve body 3.
[0022] When using it, please refer to the instructions attached. Figure 4 and Figure 5 By contrast, the time for opening the valve in a timed cycle is set by pressing button 10. When the set opening time is reached, the electric control board 7 controls the electric actuator 6 to work, and the electric actuator 6 drives the ball valve 4 to open and start draining. At this time, the water detection sensor 5 works to detect the water in the valve body 3. When water is detected, the valve continues to open. When no water is detected, a water-free signal is sent to the electric control board 7. The electric control board 7 drives the ball valve 4 to close the valve through the electric actuator 6 to stop draining and complete the work. When the time comes to the set cycle opening time again, the valve is opened again to perform the drainage procedure. This cycle continues, thereby automatically completing the problem of automatic drainage of the air compressor gas storage container, eliminating the trouble of manual drainage, and also ensuring the requirements of high-end gas-using equipment for the water content of compressed air.
[0023] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. An energy-saving air compressor gas storage container automatic timed drain valve, comprising a lower shell (1), an upper shell (2) and a valve body (3), wherein the upper shell (2) is pluggably connected to the lower shell (1), and the valve body (3) is clamped between the lower shell (1) and the upper shell (2) and is arranged to penetrate the lower shell (1) and the upper shell (2), characterized in that: The lower end of the valve body (3) is connected to a ball valve (4), a water detection sensor (5) is provided on the side wall of the lower shell (1), an electric actuator (6) is provided in the lower shell (1), and the electric actuator (6) is connected to the ball valve (4), and an electric control board (7) is provided in the upper shell (2).
2. The energy-saving air compressor gas storage container automatic timed drain valve according to claim 1, characterized in that: An operation panel (8) is provided on the upper end surface of the upper shell (2), a display screen (9) is provided on the electric control board (7), and the upper end of the display screen (9) penetrates the upper shell (2) and is arranged in the same plane as the operation panel (8), a key (10) is pluggably connected to the operation panel (8), and the bottom of the key (10) is tightly arranged against a contact point on the electric control board (7).
3. The energy-saving air compressor gas storage container automatic timed drain valve according to claim 2, characterized in that: The electric control panel (7) is arranged between the valve body (3) and the operating panel (8), the ball valve (4) is arranged between the valve body (3) and the electric actuator (6), and the water detection sensor (5) is arranged in parallel with the valve body (3).
4. The energy-saving air compressor gas storage container automatic timed drain valve according to claim 3, characterized in that: The water detection sensor (5) and the electric actuator (6) are both electrically connected to the electric control board (7), and the water detection sensor (5) is arranged below the valve body (3).