Full-biodegradable film mulching and punching equipment for crop planting

By designing a hole punching device for full biodegradation coating, automatic hole punching is used to use connecting rollers and punches, and combined with a flow guide mechanism and discharge plate to achieve seed seed sowing, the existence of artificial hole punching and seed planting is solved. The problems of inhomogeneity and inefficiency significantly improve planting efficiency and crop yield.

CN119498142AActive Publication Date: 2025-02-25HANGZHOU XIAOSHAN SHULAN AGRICULTURAL CO LTD

Patent Information

Application Number
CN202411897875.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-02-25
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

In the prior art, artificial perforation and full biodegradation coating and seed planting have hole size and spacing errors, which consumes time and effort, resulting in uneven seeding and low efficiency.

Method used

A fully biodegradable coating punching device for crop planting was designed, and holes were drilled on the coating and soil through connecting rollers and punches, and accurate seed sowing was achieved using a flow guide mechanism and discharge plate.

Benefits of technology

Automatic drilling of coating and soil and seed sowing are achieved, ensuring the uniformity and depth of sowing, and significantly improving planting efficiency and crop yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The full-biodegradable film mulching and punching equipment for crop planting comprises a sleeve, the sleeve is in threaded connection with the outer side of a connecting roller, and the upper portion of a punch is connected with an adjusting mechanism capable of adjusting the size of a discharging opening according to different crop vegetable seeds. The lower portion of the punch is connected with a frame plate through a first transverse rod and a limiting rod, and flow guiding mechanisms used for guiding crop vegetable seeds to the inner side of the frame plate are installed on the two sides of the frame plate. According to the equipment, the processes of film mulching, punching and sowing are automatically completed, the speed is high, the efficiency is high, the planting time is greatly shortened, and the agricultural production efficiency is improved. Automatic equipment replaces manual operation, manpower input is reduced, labor cost is reduced, meanwhile, labor intensity is relieved, the equipment can control the seeding quantity, the seeding uniformity and depth are guaranteed, the seed germination rate and the crop yield are improved, in addition, the equipment does not need any electric control unit, and cost is greatly saved.
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Description

Technical Field

[0001] The invention relates to the technical field of agricultural equipment, in particular to a fully biodegradable film covering and punching device for crop planting. Background Art

[0002] The hot summer and autumn are the off-seasons for vegetable production and supply. In order to solve the problem of vegetable supply in the market during the summer shortage period, fast-growing leafy vegetables can be planted to meet market demand. Due to their short growth cycle, which is generally only 20 to 25 days, they are also often used as rush-sown varieties for disaster relief. Leafy vegetables in summer and autumn are harmed by various weeds throughout their growth period, which can easily cause great losses. Herbicides are often used for prevention and control in production.

[0003] Fully biodegradable film is a new type of agricultural film with biodegradability, which is produced by modifying polybutylene terephthalate-adipate (PBAT), polylactic acid (PLA), polypropylene carbonate (PPC), polyhydroxyalkanoate (PHA) and other materials as the main raw materials. The application of fully biodegradable film on summer and autumn leafy vegetables can reduce the use of herbicides and other pesticides, and produce green leafy vegetables. At the same time, there is no need to pick up and recycle residual film, which will not affect the sowing of the next crop of leafy vegetables.

[0004] When fully biodegradable film is used in the production of fast-growing leafy vegetables, it cannot be directly covered. Some holes need to be punched in the biodegradable film. Manual punching not only cannot control the size of the holes, but there is also a large error in the spacing between the holes. Moreover, manual punching is time-consuming and labor-intensive, which is not conducive to the utilization of the holes in the biodegradable film. Punching holes in advance by the manufacturer increases the cost, changes the toughness of the film, and is time-consuming and labor-intensive when manually laying the film and sowing. At the same time, manual sowing and planting are required in the holes that have been punched. Manual sowing and planting will result in uneven sowing amount of crops in each hole, slow speed, and low efficiency, which greatly prolongs the sowing time. Therefore, it is necessary to provide a fully biodegradable film punching equipment for crop planting to solve the above technical problems. Summary of the invention

[0005] The purpose of the present invention is to provide a fully biodegradable film covering and punching equipment for crop planting, so as to solve the problem proposed in the above background technology that seeds need to be manually sown and planted in the punched holes. Manual sowing and planting will result in uneven seed collection, slow speed and low efficiency in each hole, which greatly prolongs the sowing time. The technical solution of the present invention is aimed at the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology.

[0006] To achieve the above object, the present invention provides the following technical solution: A fully biodegradable film punching device for crop planting, comprising a vehicle body, the vehicle body is equipped with a connecting roller through a connecting frame and a driven shaft, and the vehicle body is connected to a sprocket mechanism through a driving shaft key, and one side of the sprocket mechanism is connected to the driven shaft key; It also includes a sleeve, which is threadedly connected to the outer side of the connecting roller, and a punch is connected to the inner side of the sleeve for lifting and sliding. An adjustment mechanism for adjusting the size of the discharge port for different crops and vegetable seeds is connected above the punch. A frame plate is connected below the punch through a first cross bar and a limit rod, and a diversion mechanism for guiding the crop and vegetable seeds to the inner side of the frame plate is installed on both sides of the frame plate. A discharge plate is movably connected to the frame plate below through a slider.

[0007] In a further embodiment, the bottom of the connecting frame is connected to a pressure plate for pressing down both sides of the film through a movable rod, and a scraper board for scraping the walkway soil to the top of the pressed film is installed under the connecting frame, and the side of the scraper board close to the film is arc-shaped.

[0008] In a further embodiment, the inner side of the connecting roller is a hollow material storage cavity.

[0009] In a further embodiment, the first cross bar is installed at the upper opening of the sleeve, and the first cross bar and the limiting rod are vertically connected.

[0010] In a further embodiment, the adjustment mechanism comprises a telescopic sleeve rod installed at the bottom of the first cross bar, a first spring is installed on the inner side of the telescopic sleeve rod, and an adjustment rod is threadedly connected to the top of the telescopic sleeve rod.

[0011] In a further embodiment, a push plate is installed on the inner wall of the punch, and a second cross bar is connected to the opening above the punch. The part near the upper end of the punch is round, and the part near the lower end of the punch is square. The second cross bar and the limit rod form a sliding structure.

[0012] In a further embodiment, the guide mechanism includes limit plates installed on both sides of the frame plate, and a material guide plate is inserted between the limit plates and the adjustment plate, and a second spring is connected below the adjustment plate.

[0013] In a further embodiment, the discharge plate is movably connected to the lower end of the punch, and the discharge plate is slidably connected to the slider via a dovetail groove, and the slider is movably connected to the lower end of the frame plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention is provided with a connecting roller and a punch. As the equipment moves, the punch will punch neat holes on the film and the soil to provide a channel for seed sowing. Through the resistance force between the punch and the soil, it can cooperate with the diversion mechanism to adaptively guide the seeds from the storage chamber to the punching position, and can simultaneously open the discharge plate downward to ensure that the seeds accurately fall into the holes. Compared with the existing technology, not only the film can be punched, but also the soil can be punched, and at the same time, the crop and vegetable seeds can be accurately scattered into the inside of the holes. The present invention is provided with an adjustment mechanism, which squeezes the first spring by rotating the adjustment rod. The expansion and contraction amount of the first spring is limited, so that the size of the upward micro-movement of the punch, the push plate and the telescopic sleeve can be effectively adjusted. The movement of the push plate can effectively drive the guide plate to rotate, and squeeze the adjustment plate to open the discharge port. Compared with the existing technology, when sowing different crops, the adjustment structure can be manually adjusted first to ensure the accuracy and success rate of sowing. The present invention is provided with a sleeve, which is connected to the outer side of the connecting roller through a threaded connection, so that the punch head and the sleeve can be easily disassembled and installed. When the sleeve is disassembled, the matching threaded sleeve is used to seal and tighten the hole generated after the sleeve is disassembled, so as to prevent the leakage of vegetable seeds inside the storage cavity. Compared with the existing technology, the punching and sowing spacing and depth can be adjusted according to different types of crops and vegetable seeds. In summary, the equipment automatically completes the film covering, drilling and sowing processes with high speed and efficiency, greatly shortening the planting time and improving agricultural production efficiency. Automated equipment replaces manual operation, reduces manpower input, reduces labor costs, and also reduces labor intensity. The equipment can control the sowing amount, ensure the uniformity and depth of sowing, and improve the seed germination rate and crop yield. In addition, the equipment does not require any power control unit, which greatly saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of the fully biodegradable film covering and punching equipment for crop planting provided by the present invention; Figure 2 for Figure 1 A schematic cross-sectional structure diagram of the connecting roller shown; Figure 3 for Figure 2 The schematic diagram of the installation structure of the sleeve and the punch is shown; Figure 4 for Figure 3 The schematic diagram of the upper structure is shown; Figure 5 for Figure 3 The schematic diagram of the lower structure is shown; Figure 6 for Figure 1 The enlarged structural diagram of point A shown; Figure 7 for Figure 5 The enlarged structural diagram of point B is shown; Figure 8 for Figure 5 The enlarged structural diagram of point C is shown.

[0016] In the figure: 1. vehicle body; 2. connecting frame; 201. pressure plate; 202. scraper plate; 3. driven shaft; 4. connecting roller; 401. storage chamber; 5. sprocket mechanism; 6. sleeve; 7. first cross bar; 701. limit rod; 8. adjustment mechanism; 801. telescopic sleeve rod; 802. first spring; 803. adjustment rod; 9. frame plate; 10. punch; 1001. push plate; 1002. second cross bar; 11. guide mechanism; 1101. limit plate; 1102. guide plate; 1103. adjustment plate; 1104. second spring; 12. discharge plate; 1201. slider. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1-8 An embodiment of the present invention is a fully biodegradable film punching device for crop planting, comprising a body 1, the body 1 is provided with a connecting roller 4 through a connecting frame 2 and a driven shaft 3, and the body 1 is connected with a sprocket mechanism 5 through a driving shaft key, and one side of the sprocket mechanism 5 is key-connected to the driven shaft 3; it also comprises a sleeve 6, the sleeve 6 is threadedly connected to the outer side of the connecting roller 4, and a punch 10 is connected to the inner side of the sleeve 6 for lifting and sliding, an adjustment mechanism 8 for adjusting the size of the discharge port for different crop and vegetable seeds is connected above the punch 10, a frame plate 9 is connected below the punch 10 through a first cross bar 7 and a limit rod 701, and a guide mechanism 11 for guiding the crop and vegetable seeds to the inner side of the frame plate 9 is installed on both sides of the frame plate 9, and a discharge plate 12 is movably connected to the bottom of the frame plate 9 through a slider 1201.

[0019] A pressure plate 201 for pressing down both sides of the film is connected to the bottom of the connecting frame 2 through a movable rod, and a scraper plate 202 for scraping the soil of the walkway to the top of the downward-pressed film is installed under the connecting frame 2. The side of the scraper plate 202 close to the film is arc-shaped. The design of this structure can scrape the soil on the inner side of the walkway to the top of the downward-pressed film through the scraper plate 202, thereby effectively pressing and limiting both sides of the downward-pressed film.

[0020] The inner side of the connecting roller 4 is a hollow storage cavity 401. The design of this structure enables the crop and vegetable seeds to be stored inside the storage cavity 401, which is convenient for subsequent drilling and sowing.

[0021] The first cross bar 7 is installed at the opening above the sleeve 6, and the first cross bar 7 and the limit rod 701 are vertically connected. The adjusting mechanism 8 includes a telescopic sleeve rod 801 installed at the bottom of the first cross bar 7, and a first spring 802 is installed on the inner side of the telescopic sleeve rod 801, and an adjusting rod 803 is threadedly connected to the top of the telescopic sleeve rod 801. A push plate 1001 is installed on the inner wall of the punch 10, and a second cross bar 1002 is connected to the opening above the punch 10. The part near the upper end of the punch 10 is circular, and the part near the lower end of the punch 10 is square. The second cross bar 1002 and the limit rod 701 constitute a sliding structure. The design of this structure can connect the adjusting mechanism 8 with the sleeve 6 through the first cross bar 7, and the first spring 802 can be squeezed by rotating the adjusting rod 803, so that the telescopic amount of the first spring 802 is limited, so that the size of the upward micro-movement of the punch 10, the push plate 1001 and the telescopic sleeve rod 801 can be adjusted.

[0022] The guide mechanism 11 includes a limit plate 1101 installed on both sides of the frame plate 9, and a guide plate 1102 is inserted between the limit plate 1101 and the adjustment plate 1103, and a second spring 1104 is connected below the adjustment plate 1103. The design of this structure is that when the punch 10 drives the push plate 1001 to move slightly upward, it can drive the guide plate 1102 to rotate around the middle movable rod. When the guide plate 1102 rotates, the adjustment plate 1103 can be pushed downward in cooperation with the second spring 1104. At this time, an inclined guide hole will be formed between the guide plate 1102 and the limit plate 1101, so that a small amount of vegetable seeds inside the punch 10 can be effectively introduced into the inner side of the frame plate 9.

[0023] The discharge plate 12 is movably connected to the lower end of the punch 10, and the discharge plate 12 is slidably connected to the slider 1201 through a dovetail groove, and the slider 1201 is movably connected to the lower end of the frame plate 9. The design of this structure, when the punch 10 moves upward, it will also drive the discharge plates 12 on both sides below to move upward, and under the action of the resistance force of the limit rod 701, the frame plate 9 and the slider 1201, the corresponding discharge plates 12 on the left and right sides are opened to both sides, so that the vegetable seeds on the inside of the frame plate 9 are scattered on the inside of the holes, thereby completing the sowing of the vegetable seeds.

[0024] Working principle: When in use, when covering the whole biological film, first push the vehicle body 1 to the crop planting site, and adjust the tires on both sides of the vehicle body 1 to the corresponding walkways on both sides of the film covering. When pushing the vehicle body 1, the drive shafts of the tires on both sides can drive the transmission belt on the inside of the vehicle body 1 to rotate, and drive the film roll to rotate counterclockwise, so that the film roll is released as the vehicle body 1 moves, and the film roll released on both sides of the ridge soil is pressed down into the walkway through the pressure plate 201, and then the soil on the inside of the walkway is pushed upward on both sides of the film roll through the scraper plate 202, so that the soil is used to compact the film.

[0025] Since the film covers and fits over the ridge soil, and the bottom cross-section of the connecting roller 4 also fits with the film, the cross-section of the connecting roller 4 can be made to contact with the film and the ridge soil. When the vehicle body 1 is traveling, the rear wheel rotates, and the sprocket mechanism 5 can drive the driven shaft 3 and the connecting roller 4 to rotate, and at the same time drive the sleeve 6 and the punch 10 to revolve around the driven shaft 3. (It should be noted that before punching holes in the film, the staff has already put the vegetable seeds into the inner side of the storage chamber 401 from the door panel on the side of the connecting roller 4, and as the connecting roller 4 rotates, the vegetable seeds will also enter the inner side of the sleeve 6 and the punch 10 below due to their own gravity). When the punch 10 punches holes in the film, it can also punch holes in the soil inside the film. When the punch 10 penetrates the film and punches holes in the soil, the seeds are pushed into the soil through the soil. It can make the punch 10 produce a certain resistance force. At this time, the punch 10 at this place moves slightly upward under the micro-elastic action of the telescopic sleeve 801 and the first spring 802. Since the guide plate 1102 is installed on the inner wall of the punch 10 through the movable rod, the limit rod 701 is slidably connected with the first cross bar 7, and the telescopic sleeve 801 is installed at the bottom of the first cross bar 7, when the punch 10 drives the push plate 1001 to move slightly upward, it can drive the guide plate 1102 to rotate around the middle movable rod. When the guide plate 1102 rotates, the adjustment plate 1103 can be pushed downward in cooperation with the second spring 1104. At this time, an inclined guide hole will be formed between the guide plate 1102 and the limit plate 1101, so that a small amount of vegetable seeds inside the punch 10 can be effectively introduced into the inner side of the frame plate 9.

[0026] When the punch 10 moves upward, it will also drive the discharge plates 12 on both sides below to move upward, and under the action of the resistance force of the limit rod 701, the frame plate 9 and the slider 1201, the corresponding discharge plates 12 on the left and right sides are opened to both sides, so that the vegetable seeds on the inner side of the frame plate 9 are scattered on the inner side of the punched holes, thereby completing the sowing of the vegetable seeds. An adjusting rod 803 is threadedly connected above the telescopic sleeve 801. By rotating the adjusting rod 803, the first spring 802 can be squeezed, so that the expansion and contraction amount of the first spring 802 is limited, so that the size of the punch 10, the push plate 1001 and the telescopic sleeve 801 can be adjusted to move slightly upward. Therefore, after the push plate 1001 is adjusted upward, the rotation angle of the guide plate 1102 can also be adjusted, so that the opening size of the guide plate 1102 can be adjusted, and then the size of the discharge port can be effectively adjusted according to different vegetable seed sowing amounts.

[0027] As the vehicle body 1 moves, the connecting roller 4, the sleeve 6 and the punch 10 rotate around the driven shaft 3. When the punch 10 leaves the soil hole, it will be elastically reset through the first spring 802 and the second spring 1104, driving the punch 10, the push plate 1001, the second cross bar 1002, the adjustment plate 1103, the guide plate 1102, the discharge plate 12 and the slider 1201 to reset, thereby realizing the continuous operation of the film punching and sowing.

[0028] In addition, since the sleeve 6 is threadedly connected to the connecting roller 4, it is convenient for the operator to adjust the hole spacing and the drilling depth according to different crops. When the sleeve 6 is disassembled, the holes at the disassembly location can be sealed by the sleeve 6 with a thread on the outside to prevent the vegetable seeds inside the storage chamber 401 from being scattered, thereby completing a series of tasks.

[0029] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. In the description of the present invention, unless otherwise specified, "multiple" means two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fully biodegradable film-covering and perforating device for crop planting, comprising a vehicle body (1), the vehicle body (1) being provided with a connecting roller (4) via a connecting frame (2) and a driven shaft (3), and the vehicle body (1) being connected to a sprocket mechanism (5) via a driving shaft key, and one side of the sprocket mechanism (5) being connected to the driven shaft (3) via a key; Features: The invention also comprises a sleeve (6), wherein the sleeve (6) is threadedly connected to the outer side of the connecting roller (4), and a punch (10) is connected to the inner side of the sleeve (6) in a lifting and sliding manner, and an adjustment mechanism (8) for adjusting the size of the discharge port according to different types of crops and vegetables is connected above the punch (10), and a frame plate (9) is connected below the punch (10) via a first cross bar (7) and a limit rod (701), and a flow guide mechanism (11) for guiding the crop and vegetable seeds to the inner side of the frame plate (9) is installed on both sides of the frame plate (9), and a discharge plate (12) is movably connected below the frame plate (9) via a slider (1201).

2. The fully biodegradable film punching equipment for crop planting according to claim 1 is characterized by: The bottom of the connecting frame (2) is connected to a pressing plate (201) for pressing down the two sides of the covering film via a movable rod, and a scraper plate (202) for scraping the soil of the walkway to the top of the pressing covering film is installed below the connecting frame (2), and the side surface of the scraper plate (202) close to the covering film is arc-shaped.

3. The fully biodegradable film punching equipment for crop planting according to claim 1 is characterized by: The inner side of the connecting roller (4) is a hollow material storage cavity (401).

4. The fully biodegradable film covering and punching equipment for crop planting according to claim 1 is characterized by: The first cross bar (7) is installed at the upper opening of the sleeve (6), and the first cross bar (7) and the limiting rod (701) are vertically connected.

5. The fully biodegradable film covering and punching equipment for crop planting according to claim 1 is characterized by: The adjustment mechanism (8) comprises a telescopic sleeve rod (801) mounted at the bottom of the first crossbar (7), a first spring (802) being mounted on the inner side of the telescopic sleeve rod (801), and an adjustment rod (803) being threadedly connected to the top of the telescopic sleeve rod (801).

6. The fully biodegradable film punching equipment for crop planting according to claim 1 is characterized by: A push plate (1001) is installed on the inner wall of the punch (10), and a second cross bar (1002) is connected to the opening above the punch (10), the portion near the upper end of the punch (10) is circular, and the portion near the lower end of the punch (10) is square, and the second cross bar (1002) and the limiting rod (701) form a sliding structure.

7. The fully biodegradable film covering and punching equipment for crop planting according to claim 1 is characterized by: The flow guiding mechanism (11) comprises limit plates (1101) mounted on both sides of the frame plate (9), and a material guiding plate (1102) is inserted between the limit plates (1101) and the adjustment plate (1103), and a second spring (1104) is connected below the adjustment plate (1103).

8. The fully biodegradable film punching equipment for crop planting according to claim 1 is characterized by: The discharge plate (12) is movably connected to the lower end of the punch (10), and the discharge plate (12) is slidably connected to the slider (1201) via a dovetail groove, and the slider (1201) is movably connected to the lower end of the frame plate (9).

Citation Information

Patent Citations

  • Under-film seedling-placement-free planting type rotary tillage film-mulching precision planter for corn

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  • Film mulching and opening mechanism of full-automatic peanut sowing and film mulching all-in-one machine

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  • Dry land film mulching direct sowing machine

    CN112205134A

  • Agricultural planting sowing and fertilizing integrated equipment

    CN116195405A

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    CN119032682A

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