Gradient smoke exhaust water-cooling trough structure

Abstract

The utility model discloses a gradient smoke exhaust water cooling trough structure, and relates to the technical field of electric furnace accessories. The heat recovery device comprises a heat recovery assembly. The tail end of a heat exchanger in the heat recovery assembly is connected with a heat collection pipe, a heat output pipe is further installed on the heat collection pipe, a flow guide assembly is further installed on the outer side of the heat collection pipe, the tail end of a flow guide cover in the flow guide assembly is sleeved with a flow guide pipe, and a water cooling assembly is arranged in the side wall of a water cooling pipe. A driving gear is mounted at the shaft end of a motor in a driving part in the water cooling assembly, the driving gear is in meshed connection with a driven gear, a stirring part is further arranged below the driven gear, an air cooling assembly is further arranged at the top of the water cooling pipe, and a fan is clamped in the lifting frame. The heat recovery assembly is used for exchanging and collecting heat emitted from the smoke exhaust pipeline in a centralized mode, the gradient smoke exhaust effect can be achieved through the water cooling pipe, and meanwhile the cooling effect can be greatly improved through cooperation of the water cooling assembly and the air cooling assembly.

Description

Technical Field

[0001] The utility model belongs to the technical field of electric furnace accessories, in particular to a gradient smoke exhaust water cooling material trough structure. Background Art

[0002] Electric furnace is one of the most common heating equipment in industrial manufacturing. Electric furnace needs to input fuel when working. There will be a certain amount of flue gas during the combustion process of fuel. This part of flue gas needs to be purified before it can be naturally discharged. The flue gas not only contains more harmful substances, but also has extremely high temperature. While purifying the harmful substances in the flue gas, the flue gas also needs to be cooled to avoid the flue gas from having adverse effects on the surrounding gas environment due to high temperature.

[0003] A Chinese patent application (or patent) with announcement number CN215002963U discloses an improved water-cooled material trough for an electric furnace, comprising a cold water tank, a water-cooled trough with an open top embedded on the top of the cold water tank, a water inlet pipe installed on the bottom of the cold water tank, a water outlet pipe installed on one side of the cold water tank, the water outlet pipe is located above the water inlet pipe, driving plates are provided on both sides of the cold water tank, a vertical rod is slidably installed on one side of the driving plate, a cover plate is provided on the top of the water-cooled trough, the top of the vertical rod is fixedly connected to the cover plate, a horizontally arranged cross plate is slidably installed in the water-cooled trough, and a connecting rod is provided between the cross plate and the cover plate; the utility model realizes water cooling and cooling of materials by combining water cooling and air cooling, and at the same time, large-scale blowing and exhaust accelerate air flow, greatly improves the cooling efficiency of the cold water tank, and is easy to promote.

[0004] The above-mentioned improved electric furnace water-cooling trough is provided with a water-cooling structure and an air-cooling mechanism. The two cooling structures work in coordination with each other. Although the effect of cooling the material in the trough can be achieved, its direct cooling also causes the problem of waste of thermal resources in this part; and, the device is erected above the smoke exhaust device, and directly cools the smoke in the smoke device by continuously inhaling and uniformly discharging it. When the smoke is input and output, the smoke contacts the water-cooling mechanism and the air-cooling mechanism for different times, that is, the time it stays in the water-cooling trough is different, which will cause heat exchange between the smoke and the smoke, and will also cause a secondary burden on the cooling of the smoke. To this end, we provide a gradient smoke exhaust water-cooling trough structure to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a gradient smoke exhaust water-cooling trough structure, which can exchange and centrally collect the heat emitted from the smoke exhaust pipe by utilizing a heat recovery component, and achieve a gradient smoke exhaust effect by utilizing a water-cooling pipe. At the same time, the cooperation of the water-cooling component and the air-cooling component can greatly improve the cooling effect, thereby solving the problems of the above-mentioned improved electric furnace water-cooling trough.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a gradient smoke exhaust water-cooling trough structure, comprising a heat recovery component; the end of the heat exchanger in the heat recovery component is connected to a heat collecting pipe, a heat output pipe is also installed on the heat collecting pipe, a flow guide component is also installed on the outside of the heat collecting pipe, a flow guide pipe is sleeved on the end of the flow guide cover in the flow guide component, and the flow guide pipe is sleeved on the axial end of the water cooling pipe, a water cooling component is arranged in the side wall of the water cooling pipe, a driving gear is installed on the axial end of the motor in the driving member in the water cooling component, and The driving gear is meshed and connected with the driven gear, and the driven gear contacts the top end of the smoke exhaust hole in the water-cooling pipe through the blocking plate on the inner wall of the driven gear. A stirring piece is also provided below the driven gear, and a blade plate is provided on the outer wall of the stirring rod in the stirring piece, and an upper track and a lower track are respectively provided on the upper and lower axial ends of the stirring rod. An air-cooling assembly is also provided on the top of the water-cooling pipe, and a hanging frame is also provided on the outer side of the tail pipe in the air-cooling assembly, and a fan is clamped in the hanging frame.

[0008] The utility model is further configured that a connecting frame is provided on the outer wall of the heat collecting tube, and the heat collecting tube is connected to the outer wall of the air guide cover through the connecting frame, and the air guide cover is connected to the water cooling tube through the air guide pipe.

[0009] The utility model is further configured that an air inlet pipe is provided at the bottom of the water cooling pipe, and an air outlet pipe is provided at the top of the water cooling pipe, the water cooling pipe is connected to the guide pipe through the air inlet pipe, and the water cooling pipe is threadedly connected to the tail pipe through the air outlet pipe.

[0010] The utility model is further configured such that a material trough is arranged inside the water cooling pipe, and a cooling groove is opened in the side wall of the water cooling pipe, the top notch of the cooling groove passes through the top side wall of the water cooling pipe, and the agitator is arranged inside the cooling groove.

[0011] The utility model is further configured that an upper track is clamped on the inner wall of the top notch of the cooling groove, and a lower track is clamped in the bottom side wall of the cooling groove, and a stirring rod in the stirring member is clamped between the upper track and the lower track.

[0012] The utility model is further configured that a rod shaft is sleeved on the top of the stirring rod, and the stirring rod is clamped with the upper track through the rod shaft, and four blade plates are arranged on the outer wall of the stirring rod in a ring array structure.

[0013] The utility model is further configured such that a smoke exhaust hole is also opened in the side wall of the water-cooling pipe, and the two ends of the smoke exhaust hole are respectively connected to the outside and the internal environment of the water-cooling pipe, and a plurality of the smoke exhaust holes are arranged in a circular array structure, and the bottom of the smoke exhaust hole, i.e. the entrance position, is arranged in a stepped increasing height with the bottom height of the water-cooling pipe.

[0014] The utility model is further configured such that a pipe groove is provided inside the tail pipe in the air-cooling assembly, and a sliding groove slidably connected to a slide plate is opened on the outer wall of the tail pipe, the slide plate is welded on the inner wall of the hanging frame, and four fans are provided in the hanging frame, and the four fans are connected to the hanging frame through the mounting frames on the outer side walls thereof.

[0015] The utility model has the following beneficial effects:

[0016] The utility model provides a heat recovery component and a flow guide component. The heat recovery component is mounted on the outer peripheral side wall of the smoke exhaust duct. The heat exchanger in the heat recovery component can be used to perform heat exchange on the heat transferred from the smoke exhaust duct to the outside thereof, thereby improving the effect of recycling and reusing thermal resources. The flow guide component is used to connect the smoke duct to the water cooling pipe, and is used for docking between the ducts.

[0017] The utility model provides a water-cooling pipe, a water-cooling assembly and an air-cooling assembly. The water-cooling pipe is provided with a water-cooling assembly. The stirring member in the water-cooling assembly is arranged in the side wall of the water-cooling pipe and is powered by a driving member. Therefore, when in use, the stirring member is driven by the driving member to rotate in the cooling groove in the side wall of the water-cooling pipe, thereby disturbing the cooling water in the cooling groove, thereby improving the self-cooling effect of the cooling water and accelerating the cooling effect of the internal smoke of the cooling pipe. When the driving member is working, the plugging plate installed on the inner wall of the driven gear intermittently contacts the air on the water-cooling pipe. The smoke exhaust holes are in contact with the smoke exhaust holes, which are arranged in a circular array structure, and the bottom, i.e., the inlet position, is arranged in a stepped increasing height with the bottom height of the water-cooling pipe. By utilizing the principle of hot air rising, the smoke at different temperatures is located at different heights, thereby achieving an alternating gradient smoke exhaust effect for the smoke at different temperatures. An air cooling component is also arranged on the top of the water-cooling pipe, which not only cools the smoke at the top of the water-cooling pipe, but also can exhaust the water-cooling component, thereby improving the cooling effect of the water-cooling component.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a structural schematic diagram of a gradient smoke exhaust water cooling trough structure.

[0021] Figure 2 It is a schematic diagram of the structure of the heat recovery component and the diversion component.

[0022] Figure 3 It is a half-section diagram of the structure of the water-cooling pipe and water-cooling components.

[0023] Figure 4 This is a structural disassembly diagram of the water cooling pipe and water cooling components.

[0024] Figure 5 This is a disassembled diagram of the air cooling component.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1-heat recovery component, 101-heat exchanger, 102-heat collecting pipe, 103-heat output pipe, 2-flow guide component, 201-connecting frame, 202-flow guide cover, 203-flow guide pipe, 3-water cooling pipe, 301-material trough, 302-cooling trough, 302a-upper track, 303-smoke exhaust hole, 304-inlet pipe, 305-outlet pipe, 4-water cooling component, 401-driving part, 401a-motor, 401b-driving gear, 401c-driven gear, 401d-hole blocking plate, 402-stirring member, 402a-stirring rod, 402b-rod shaft, 402c-blade plate, 402d-lower track, 5-air cooling assembly, 501-tail pipe, 501a-pipe groove, 501b-slide groove, 502-hanging frame, 502a-mounting groove, 502b-slide plate, 503-fan, 503a-mounting frame. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0028] See also Figure 1-2 The utility model is a gradient smoke exhaust water cooling trough structure, including a heat recovery component 1. By utilizing the heat exchanger 101 in the heat recovery component 1, heat exchange can be performed on the heat emitted from the smoke pipe to improve the utilization rate of thermal resources.

[0029] Specifically, the heat exchanger 101 in the heat recovery component 1 is installed in a ring array structure on the outer peripheral side of the flue gas duct, a heat collecting pipe 102 is provided at the end of the heat exchanger 101, and a heat output pipe 103 for heat output is also installed on the heat collecting pipe 102, and a flow guide component 2 is also installed on the end of the heat collecting pipe 102, and a flow guide cover 202 in the flow guide component 2 is connected to the end of the flue gas duct.

[0030] Furthermore, a connecting frame 201 is installed on one end wall of the guide cover 202 in the guide assembly 2, and the guide pipe 202 is connected to the outer wall of the heat collecting pipe 102 in the heat recovery assembly 1 through the connecting frame 201, and a guide pipe 203 is sleeved on the other end of the guide cover 202, and the guide cover 202 is sleeved with the air inlet pipe 304 at the bottom of the water cooling pipe 3 through the guide pipe 203.

[0031] The operation process of this embodiment is as follows: when in use, because the heat recovery component 1 is mounted on the outer peripheral side of the flue gas duct, and the flue gas duct has an extremely high temperature because the flue gas output therein, this part of the heat will be transferred to the flue gas duct, thereby causing the flue gas duct and its surroundings to also generate high temperatures, and the heat exchanger 101 performs heat exchange on this part of the heat, and the obtained heat is transferred to the heat treatment production line through the heat collecting pipe 102 and the heat output pipe 103 for heat treatment, that is, the heat recovery component 1 can initially cool the flue gas duct and the flue gas therein, and the initially cooled flue gas is input into the interior of the water cooling pipe 3 through the guide cover 202 and the guide pipe 203 in the guide component 2 for water cooling. Example 2

[0032] See also Figure 3-4 On the basis of Example 1, a water-cooling pipe 3 is further provided, in which a plurality of smoke exhaust holes 303 are provided. The cooperation of the smoke exhaust holes 303 and the hole-blocking plate 401d can realize a stepped smoke exhaust effect, and a water-cooling component 4 is further installed on the water-cooling pipe 3, by which the cooling effect of the smoke in the water-cooling pipe 3 can be improved.

[0033] Specifically, a material trough 301 is provided inside the water-cooling tube 3, a cooling groove 302 is provided in the side wall of the water-cooling tube 3, a stirring member 402 in the water-cooling assembly 3 is installed in the cooling groove 302, and the stirring member 402 is also connected to the driving member 401, so that the driving member 401 can provide power support for the stirring member 402, wherein a driving gear 401b is installed on the shaft end of the motor 401a in the driving member 401, and the driving gear 401b is meshed with the driven gear 401c, and the bottom side wall of the driven gear 401c is threadedly connected with the stirring rod 402a in the stirring member 402, and a blade plate 402c is also installed on the outer wall of the stirring rod 402a, and a smoke exhaust hole 303 is provided on the water-cooling tube 3, and the smoke exhaust hole 303 is arranged in a ring array structure, and the bottom of the smoke exhaust hole 303, i.e., the inlet position, is arranged in a stepped increasing height with the bottom height of the water-cooling tube 3.

[0034] Furthermore, the top and bottom of the cooling groove 302 are respectively clamped with an upper track 302a and a lower track 402d, wherein the upper track 302a and the lower track 402d cooperate with the upper and lower ends of the stirring rod 402a, and the stirring rod 402a is connected to the upper track 302a through the rod shaft 402b sleeved on its top, and a hole blocking plate 401d is also provided on the inner wall of the driven gear 401c, and the driven gear 401c is abutted against the outer wall of the water cooling tube 3 through the hole blocking plate 401d.

[0035] The operation process of this embodiment is as follows: an air inlet pipe 304 is provided at the bottom of the water cooling pipe 3, and the water cooling pipe 3 inputs the smoke in the smoke pipe through the air inlet pipe 304, the motor 401a in the driving member 401 works, and the driving gear 401b on the shaft end drives the driven gear 401c to rotate, and then the stirring rod 402a located at the bottom of the driven gear 401c also rotates, and because of the limiting effect of the upper track 302a and the lower track 402d, the stirring rod 402a can only be in the upper track 302a and the lower track 402d. The stirring rod 402a rotates in the track groove, and when the stirring rod 402a rotates along the track groove on the lower track 402d, the blade plate 402c on the outer wall stirs the coolant stored in the cooling groove 302, so that the coolant can circulate and contact with the inner wall of the water-cooling tube 3, thereby improving the cooling efficiency. Utilizing the principle of hot air rising, the height positions of flue gases at different temperatures are also different. Then, when the blocking plate 401d contacts different smoke exhaust holes 303, an alternating gradient smoke exhaust effect can be achieved for flue gases at different temperatures. Example 3

[0036] See also Figure 5On the basis of Example 1 and Example 2, an air cooling component 5 is further provided. The air cooling component 5 can be used to cool the tail flue gas in the tail pipe 501 at the top of the water cooling tube 3, and the air cooling component 5 can also evacuate the location of the water cooling component 4 to accelerate the gas flow rate and achieve a rapid cooling effect.

[0037] Specifically, a pipe groove 501a is provided inside the tail pipe 501 in the air cooling component 5, and a slide groove 501b is opened on the outer wall of the tail pipe 501. The slide groove 501b is slidably connected to the slide plate 502b. At the same time, the slide plate 502b is welded to the inner wall of the hanging frame 502. At the same time, a fan 503 is also embedded on the hanging frame 502.

[0038] Furthermore, four fans 503 are provided, and the four fans 503 are arranged in a ring array structure, and a mounting frame 503a is clamped on the outer side of the fan 503, and the fan 503 is clamped with the hanging frame 502 through the mounting frame 503a.

[0039] The operation process of this embodiment is: when in use, align the slide plate 502a with the slide groove 501b and then insert the slide plate 502a into the inside of the slide groove 501b, so that the fan 503 is horizontally mounted on the tail pipe 501, and the bottom end of the tail pipe 501 is threadedly connected to the top of the water cooling pipe 3. When the fan 503 is working, it will generate negative pressure to the area below the mounting frame 502, so that the gas located below the air cooling component 5 can be drawn to the top to accelerate the gas flow rate.

[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A gradient smoke exhaust water cooling trough structure, comprising a heat recovery component (1); characterized in that: The end of the heat exchanger (101) in the heat recovery component (1) is connected to the heat collecting tube (102), and a heat output tube (103) is also installed on the heat collecting tube (102). A flow guide component (2) is also installed on the outside of the heat collecting tube (102), and the end of the flow guide cover (202) in the flow guide component (2) is sleeved with a flow guide tube (203), and the flow guide tube (203) is sleeved on the shaft end of the water cooling tube (3). A water cooling component (4) is arranged in the side wall of the water cooling tube (3), and a driving gear (401b) is installed on the shaft end of the motor (401a) in the driving member (401) in the water cooling component (4), and the driving gear (401b) is meshingly connected with the driven gear (401c). The driven gear (401c) contacts the top end of the smoke exhaust hole (303) in the water-cooling pipe (3) through a hole-blocking plate (401d) on its inner wall; an agitator (402) is also provided below the driven gear (401c); a blade plate (402c) is provided on the outer wall of a stirring rod (402a) in the agitator (402); an upper track (302a) and a lower track (402d) are respectively provided at the upper and lower axial ends of the stirring rod (402a); an air-cooling assembly (5) is also provided at the top of the water-cooling pipe (3); a hanging frame (502) is also provided on the outer side of the tail pipe (501) in the air-cooling assembly (5); and a fan (503) is clamped in the hanging frame (502).

2. A gradient smoke exhaust water cooling trough structure according to claim 1, characterized in that: A connecting frame (201) is provided on the outer wall of the heat collecting tube (102), and the heat collecting tube (102) is connected to the outer wall of the flow guide cover (202) via the connecting frame (201), and the flow guide cover (202) is connected to the water cooling tube (3) via the flow guide tube (203).

3. A gradient smoke exhaust water cooling trough structure according to claim 2, characterized in that: An air inlet pipe (304) is provided at the bottom of the water cooling pipe (3), and an air outlet pipe (305) is provided at the top of the water cooling pipe (3); the water cooling pipe (3) is connected to the guide pipe (203) via the air inlet pipe (304), and the water cooling pipe (3) is threadedly connected to the tail pipe (501) via the air outlet pipe (305).

4. The gradient smoke exhaust water cooling trough structure according to claim 1, characterized in that: A material trough (301) is arranged inside the water cooling tube (3), and a cooling groove (302) is opened in the side wall of the water cooling tube (3); a top notch of the cooling groove (302) is arranged to pass through the top side wall of the water cooling tube (3), and the stirring member (402) is arranged inside the cooling groove (302).

5. A gradient smoke exhaust water cooling trough structure according to claim 4, characterized in that: An upper track (302a) is clamped on the inner wall of the top notch of the cooling groove (302), and a lower track (402d) is clamped in the bottom side wall of the cooling groove (302); a stirring rod (402a) in the stirring member (402) is clamped between the upper track (302a) and the lower track (402d).

6. A gradient smoke exhaust water cooling trough structure according to claim 5, characterized in that: The top of the stirring rod (402a) is sleeved with a rod shaft (402b), and the stirring rod (402a) is clamped with the upper track (302a) via the rod shaft (402b), and four blade plates (402c) are arranged on the outer wall of the stirring rod (402a) in a ring array structure.

7. The gradient smoke exhaust water cooling trough structure according to claim 1, characterized in that: A smoke exhaust hole (303) is also provided in the side wall of the water cooling pipe (3), and the two ends of the smoke exhaust hole (303) are respectively connected to the outside and the internal environment of the water cooling pipe (3), and a plurality of the smoke exhaust holes (303) are arranged in a circular array structure, and the bottom of the smoke exhaust hole (303), i.e. the inlet position, is arranged in a stepped manner with respect to the bottom height of the water cooling pipe (3).

8. The gradient smoke exhaust water cooling trough structure according to claim 1, characterized in that: A pipe groove (501a) is arranged inside the tail pipe (501) in the air cooling component (5), and a sliding groove (501b) slidably connected to a slide plate (502b) is opened on the outer wall of the tail pipe (501), the slide plate (502b) is welded to the inner wall of the hanging frame (502), and four fans (503) are arranged in the hanging frame (502), and the four fans (503) are connected to the hanging frame (502) via the mounting frame (503a) on the outer wall thereof.

Images