Integrated image transmission and signal control composite wire

By designing integrated image transmission and signal control composite lines, using multiple coaxial wires and high-strength aramid fibers, we have solved the problems of large size, small number of units, poor tensile resistance and twisted wires of existing composite cables, and achieved a variety of solutions. channel image transmission and signal control, with excellent properties of high temperature resistance, tensile resistance and anti-twisting.

CN222354812UActive Publication Date: 2025-01-14BELDEN HIRSCHMANN IND SUZHOU CO LTD
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Patent Information

Application Number
CN202420903356.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-14
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing composite cables have problems such as too large finished product size, insufficient number of combined units, poor tensile resistance, and twisting of the internal wire after repeated movement.

Method used

An integrated image transmission and signal control composite line is designed to achieve multi-channel image transmission and signal control through a combination of filler strips, multiple coaxial lines, wrapping tapes and braided layers, using multiple layered collections and high-strength Aramid fiber to improve tensile strength and prevent wire twisting.

Benefits of technology

It realizes multi-channel image transmission and signal control of multi-functional composite cables, and is suitable for a variety of image display equipment. The cables are high temperature resistant, small in size, and have strong tensile strength. The core wires are not twisted after repeated bending, making it easy to connect and use.

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Abstract

The utility model discloses an integrated image transmission and signal control composite wire, which comprises a filling strip, a plurality of first coaxial wires are uniformly distributed on the outer side of the filling strip, the filling strip and the plurality of first coaxial wires are wrapped by a first wrapping tape, a plurality of second coaxial wires are uniformly distributed on the outer side of the first wrapping tape, and a plurality of second coaxial wires are uniformly distributed on the outer side of the second wrapping tape. The outer sides of the plurality of second coaxial lines are wrapped by a second wrapping tape, the outer side of the second wrapping tape is wrapped by a braid layer, and the outer side of the braid layer is wrapped by a third wrapping tape. According to the utility model, the cable integrates a plurality of signal transmission cables and signal control lines, realizes multi-path image transmission through coaxial cables, and is suitable for various image display devices; the cable is resistant to high temperature, small in size, space-saving, flexible, tensile, convenient to connect and use, and capable of being effectively and reliably used for image transmission of equipment in various scenes, and the core wires are not twisted when the cable is repeatedly bent.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite cables, in particular to a composite cable integrating image transmission and signal control. Background Art

[0002] With the development and progress of science and technology, the global popularity of Internet applications, in the information society, image transmission and signal control lines are widely used in the field of wired connection products, which can provide diversified solutions for many key industries such as medical, security, industrial automation, etc. With the improvement of equipment computing power, more sets of supporting cables are required, and the space of application scenarios is limited, requiring the cable size to be smaller. Due to the complexity of the environment, the wires are required to be tensile and torsion-resistant and suitable for repeated movement. Based on the above, a multifunctional composite cable with a large number of sets, small size, tensile and torsion resistance, good mobility, high temperature resistance and chemical resistance is specially designed.

[0003] The existing similar composite cables have the following problems: either the finished product size is too large or the number of combined units is not enough, which is inconvenient for customers to use; or the internal single wire is twisted after repeated movement; or the tensile strength is poor. Utility Model Content

[0004] The utility model aims to provide a composite line integrating image transmission and signal control to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated image transmission and signal control composite line, comprising a filling strip, a plurality of first coaxial lines are evenly distributed on the outside of the filling strip, the filling strip and the plurality of first coaxial lines are wrapped by a first wrapping tape, a plurality of second coaxial lines are evenly distributed on the outside of the first wrapping tape, the outer sides of the plurality of second coaxial lines are wrapped by a second wrapping tape, the outer side of the second wrapping tape is wrapped with a braided layer, and the outer side of the braided layer is wrapped with a third wrapping tape.

[0006] Preferably, a total of 36 first coaxial lines are provided, and a total of 38 second coaxial lines are provided.

[0007] Preferably, the first coaxial line adopts a 28AWG single insulated core wire for signal control; and the second coaxial line adopts a 34AWG video signal transmission coaxial line.

[0008] Preferably, the second coaxial line comprises a conductor, an insulating layer, a shielding layer and a sheath. The conductor is coated with the insulating layer on the outside, the insulating layer is coated with the shielding layer on the outside, and the shielding layer is coated with the sheath on the outside.

[0009] Preferably, the first wrapping tape, the second wrapping tape and the third wrapping tape are all made of ePTFE tape.

[0010] Preferably, the braided layer is a copper wire braided layer.

[0011] Compared with the prior art, the beneficial effects of the utility model are: the cable integrates multiple signal transmission cables and signal control lines, realizes multi-channel image transmission through coaxial cables, and is suitable for a variety of image display devices; the cable is resistant to high temperatures, small in size to save space, flexible and soft, and resistant to tension. The core wire does not twist under repeated bending, is easy to connect and use, and can be effectively and reliably used for image transmission of devices in various scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] In the figure: 1. filling strip; 2. first coaxial line; 3. second coaxial line; 4. braided layer; 5. first wrapping tape; 6. second wrapping tape; 7. third wrapping tape. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.

[0016] See also Figure 1 In an embodiment of the utility model, an integrated image transmission and signal control composite line includes a filling strip 1, which is made of aramid with high tensile strength. A plurality of first coaxial lines 2 are evenly distributed on the outside of the filling strip 1. The filling strip 1 and the plurality of first coaxial lines 2 are wrapped by a first wrapping tape 5. A plurality of second coaxial lines 3 are evenly distributed on the outside of the first wrapping tape 5. The outer sides of the plurality of second coaxial lines 3 are wrapped by a second wrapping tape 6. The outer side of the second wrapping tape 6 is wrapped with a braided layer 4, and the braided layer 4 is a copper wire braided layer. The outer side of the braided layer 4 is wrapped with a third wrapping tape 7. The first wrapping tape 5, the second wrapping tape 6 and the third wrapping tape 7 are all wrapped with ePTFE tapes.

[0017] A total of 36 first coaxial lines 2 are provided, and a total of 38 second coaxial lines 3 are provided; the first coaxial line 2 adopts a 28AWG single insulated core wire for signal control; the second coaxial line 3 adopts a 34AWG video signal transmission coaxial line; the second coaxial line 3 includes a conductor, an insulating layer, a shielding layer, and an outer sheath, the outer side of the conductor is coated with an insulating layer, the outer side of the insulating layer is coated with a shielding layer, and the outer side of the shielding layer is coated with an outer sheath.

[0018] A multi-unit combination of 38 36AWG coaxial wires and 36 28AWG single-insulated core wires is used; each unit conductor has small specifications and dimensions, and the outer sheath material is changed from traditional plastic extrusion to special ePTFE tape wrapping, which effectively reduces the size of the finished product; due to the large total number of coaxial wires and single-insulated wires, cabling equipment with small pay-off tension and large pay-off quantity is required.

[0019] To address the problem of twisting of a single wire inside after repeated movement of similar wires, this solution has designed multiple layered assemblies, different twisting pitches and twisting directions, and 100% detwisting of all core wires, effectively avoiding this problem.

[0020] To address the problem of poor tensile resistance, this solution fills the center of the cable with high-strength aramid fiber, and keeps the aramid fiber in a straight form when the remaining core wire units are twisted. In this way, when the cable is pulled, the aramid fiber bears the tension, thereby protecting the other core wire units.

[0021] The entire cable has a round appearance and a distinct structural layering, which makes it convenient for customers to group and identify each unit by layer during processing, reducing the risk of assembly errors.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A composite line integrating image transmission and signal control, comprising a filling strip (1), characterized in that: A plurality of first coaxial lines (2) are evenly distributed on the outside of the filling strip (1), the filling strip (1) and the plurality of first coaxial lines (2) are wrapped by a first wrapping tape (5), a plurality of second coaxial lines (3) are evenly distributed on the outside of the first wrapping tape (5), the outer sides of the plurality of second coaxial lines (3) are wrapped by a second wrapping tape (6), the outer side of the second wrapping tape (6) is wrapped by a braided layer (4), and the outer side of the braided layer (4) is wrapped by a third wrapping tape (7).

2. The integrated image transmission and signal control composite line according to claim 1, characterized in that: A total of 36 first coaxial lines (2) are provided, and a total of 38 second coaxial lines (3) are provided.

3. The integrated image transmission and signal control composite line according to claim 1 or 2, characterized in that: The first coaxial line (2) uses a 28AWG single insulated core wire for signal control; the second coaxial line (3) uses a 34AWG video signal transmission coaxial line.

4. The integrated image transmission and signal control composite line according to claim 1, characterized in that: The second coaxial line (3) comprises a conductor, an insulating layer, a shielding layer and a sheath. The conductor is coated with an insulating layer on the outside, the insulating layer is coated with a shielding layer on the outside, and the shielding layer is coated with a sheath on the outside.

5. The integrated image transmission and signal control composite line according to claim 1, characterized in that: The first wrapping tape (5), the second wrapping tape (6) and the third wrapping tape (7) are all made of ePTFE wrapping tape.

6. The integrated image transmission and signal control composite line according to claim 1, characterized in that: The braided layer (4) is a copper wire braided layer.