Automatic laminating system of fanning strip generator

Abstract

The utility model provides an automatic laminating system for a fanning strip generator. The automatic laminating system comprises a reciprocating assembly, a feeding assembly, a fixing assembly, a damping assembly, a clamping assembly, a fixed workbench and a fanning strip body. The bottom of the reciprocating assembly is installed on the top of the fixing assembly. The bottom of the feeding assembly is installed on the top of the fixing assembly, one side of the damping assembly is installed in the fixing assembly, and the clamping assembly is located on one side of the feeding assembly. The first air cylinder is controlled to drive the feeding plate to move, the second air cylinder is controlled to drive the first clamp to fall, a fanning strip body is placed on the feeding plate, the first air cylinder is controlled to drive the feeding plate to reset, and the mechanical arm is controlled to drive the second clamp to clamp the fanning strip body on the feeding plate and place the fanning strip body on the product mold. Therefore, the labor cost is reduced by 70%, and the product quality is improved.

Description

Technical Field

[0001] The utility model relates to a stacking system, in particular to an automatic stacking system for a fan-shaped blade generator, belonging to the technical field of generators. Background Art

[0002] The original sector-shaped generator stacking was completely dependent on manual production, and 6 people were required to work simultaneously to meet the production capacity requirements. Long-term repetitive actions by personnel were prone to errors in the stacking position, resulting in disassembly and rework. Therefore, an automated sector-shaped generator stacking system was proposed. Utility Model Content

[0003] In view of this, the utility model provides an automatic lamination system for fan-shaped blade generators to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0004] The technical solution of the utility model is implemented as follows: an automatic lamination system for a fan-shaped generator comprises a reciprocating assembly, a feeding assembly, a fixing assembly, a shock absorbing assembly, a clamping assembly, a fixing workbench and a fan-shaped body;

[0005] The bottom of the reciprocating component is installed on the top of the fixed component; the bottom of the feeding component is installed on the top of the fixed component, one side of the shock absorbing component is installed inside the fixed component, and the clamping component is located on one side of the feeding component.

[0006] Further preferably, the reciprocating assembly includes a first plate body, a first cylinder, a second plate body, a feed plate, a third plate body, a first rod body and a fixed block; the outer wall of the first cylinder is fixedly connected to the interior of the first plate body, the piston rod of the first cylinder is fixedly connected to one side of the second plate body, the top of the second plate body is fixedly connected to the bottom of the feed plate, one end of the first rod body is fixedly connected to one side of the third plate body, the outer wall of the first rod body is slidably connected to the interior of the feed plate, and a plurality of fixed blocks are installed on the top of the feed plate.

[0007] Further preferably, the loading assembly includes a first shell, an L-shaped plate, a second cylinder, a fourth plate body, a first air pump, a first clamp, a first tube body and a first suction cup; the bottom of the first shell is fixedly connected to the top of the first plate body, the bottom of the L-shaped plate is fixedly connected to the top of the first shell, the outer side wall of the second cylinder is fixedly connected to one side of the L-shaped plate, and the piston rod of the second cylinder is fixedly connected to the top of the fourth plate body.

[0008] Further preferably, the outer wall of the first air pump is fixedly connected to the top of the fourth plate body, the output end of the first air pump is connected to one end of the first tube body, the other end of the first tube body is connected to the interior of the first suction cup, the top of the first clamp is fixedly connected to the bottom of the fourth plate body, and a plurality of first suction cups are installed on the bottom of the first clamp.

[0009] Further preferably, the fixing assembly includes a second shell, a third cylinder, a U-shaped limiting plate and a bracket, the top of the second shell is fixedly connected to the bottom of the first plate body, and the top of the second shell is fixedly connected to the first shell.

[0010] Further preferably, the outer side wall of the third cylinder is fixedly connected to the inner side wall of the second shell, the piston rod of the third cylinder is fixedly connected to one side of the U-shaped limiting plate, and a plurality of brackets are installed at the bottom of the second shell.

[0011] Further preferably, the shock absorbing assembly includes a material box, a positioning rod, a second rod body, a spring, a sleeve and a universal wheel; one end of the positioning rod is fixedly connected to the inner bottom wall of the material box, one end of the second rod body is fixedly connected to the bottom of the material box, the other end of the second rod body is sleeved inside the sleeve, the outer side wall of the second rod body is sleeved with a spring, the bottom of the sleeve is installed with a universal wheel, and the fan-shaped piece body is installed inside the material box.

[0012] Further preferably, the clamping assembly includes a robotic arm, a fifth plate, a second air pump, a second clamp, a second tube and a second suction cup; the output end of the robotic arm is fixedly connected to one side of the fifth plate, and the outer side wall of the second air pump is fixedly connected to one side of the fifth plate.

[0013] Further preferably, the output end of the second air pump is connected to one end of the second tube body, the other end of the second tube body is connected to the inside of the second suction cup, one side of the second clamp is fixedly connected to one side of the fifth plate body, and a plurality of second suction cups are installed on one side of the second clamp.

[0014] Further preferably, a product mold is fixedly connected to the top of the fixed workbench.

[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0016] The utility model controls the second cylinder to drive the first clamp to move, so that the first clamp clamps the sector-shaped piece body, and controls the first cylinder to drive the feeding plate to move, so that the feeding plate moves to the bottom of the second cylinder. At this time, the second cylinder is controlled to drive the first clamp to fall, and the sector-shaped piece body is placed on the feeding plate. The first cylinder is controlled to drive the feeding plate to reset, and the mechanical arm is controlled to drive the second clamp to clamp the sector-shaped piece body on the feeding plate and place it on the product mold, thereby reducing 70% of labor costs, and will not cause the stacking position error, avoiding the mixing of defective products, and improving product quality.

[0017] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a side structural diagram of the utility model;

[0020] Figure 2 This is a structural diagram of the fixed component of the utility model;

[0021] Figure 3 This is a structural diagram of the shock absorbing component of the utility model;

[0022] Figure 4 This is a structural diagram of the feeding assembly of the utility model;

[0023] Figure 5 This is a structural diagram of the clamping assembly of the utility model;

[0024] Figure 6 This is a supplementary diagram of the second clamp structure of the utility model;

[0025] Figure 7 This is a structural diagram of the reciprocating component of the utility model.

[0026] Figure numerals: 101, reciprocating assembly; 10, first plate; 11, first cylinder; 12, second plate; 13, feeding plate; 14, third plate; 15, first rod; 16, fixing block; 201, loading assembly; 20, first shell; 21, L-shaped plate; 22, second cylinder; 23, fourth plate; 24, first air pump; 25, first clamp; 26, first tube; 27, first suction cup; 301, fixing assembly; 30, second shell ; 31. The third cylinder; 32. The U-shaped limit plate; 33. The bracket; 401. The shock absorbing assembly; 40. The material box; 41. The positioning rod; 42. The second rod body; 43. The spring; 44. The sleeve; 45. The universal wheel; 501. The clamping assembly; 50. The mechanical arm; 51. The fifth plate body; 52. The second air pump; 53. The second clamp; 54. The second tube body; 55. The second suction cup; 60. The fixed workbench; 61. The product mold; 70. The fan-shaped piece body. DETAILED DESCRIPTION

[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0029] like Figure 1 As shown in FIG. 7 , the embodiment of the utility model provides an automatic lamination system for a fan-shaped generator, including a reciprocating assembly 101, a feeding assembly 201, a fixing assembly 301, a shock absorbing assembly 401, a clamping assembly 501, a fixed workbench 60 and a fan-shaped body 70;

[0030] The bottom of the reciprocating component 101 is installed on the top of the fixed component 301; the bottom of the feeding component 201 is installed on the top of the fixed component 301, one side of the shock absorbing component 401 is installed inside the fixed component 301, and the clamping component 501 is located on one side of the feeding component 201.

[0031] In one embodiment, the reciprocating assembly 101 includes a first plate body 10, a first cylinder 11, a second plate body 12, a feed plate 13, a third plate body 14, a first rod body 15 and a fixed block 16; the outer wall of the first cylinder 11 is fixedly connected to the inside of the first plate body 10, the piston rod of the first cylinder 11 is fixedly connected to one side of the second plate body 12, the top of the second plate body 12 is fixedly connected to the bottom of the feed plate 13, one end of the first rod body 15 is fixedly connected to one side of the third plate body 14, the outer wall of the first rod body 15 is slidably connected to the inside of the feed plate 13, and a plurality of fixed blocks 16 are installed on the top of the feed plate 13. By controlling the first cylinder 11 to drive the feed plate 13 to move, the workload of the staff can be reduced. By arranging the fixed block 16 on the feed plate 13, the fan-shaped sheet body 70 on the feed plate 13 can be fixed.

[0032] In one embodiment, the loading assembly 201 includes a first shell 20, an L-shaped plate 21, a second cylinder 22, a fourth plate body 23, a first air pump 24, a first clamp 25, a first tube body 26 and a first suction cup 27; the bottom of the first shell 20 is fixedly connected to the top of the first plate body 10, the bottom of the L-shaped plate 21 is fixedly connected to the top of the first shell 20, the outer wall of the second cylinder 22 is fixedly connected to one side of the L-shaped plate 21, and the piston rod of the second cylinder 22 is fixedly connected to the top of the fourth plate body 23. Through the setting of the first shell 20, the first plate body 10 and the L-shaped plate 21 are fixed, through the setting of the L-shaped plate 21, the second cylinder 22 is fixed, and through the setting of the second cylinder 22, the fourth plate body 23 is fixed.

[0033] In one embodiment, the outer wall of the first air pump 24 is fixedly connected to the top of the fourth plate body 23, the output end of the first air pump 24 is connected to one end of the first tube body 26, the other end of the first tube body 26 is connected to the inside of the first suction cup 27, the top of the first clamp 25 is fixedly connected to the bottom of the fourth plate body 23, and a plurality of first suction cups 27 are installed at the bottom of the first clamp 25. The first clamp 25 is driven to move by controlling the second cylinder 22 so that the first clamp 25 clamps the fan-shaped piece body 70 in the material box 40. The setting of the first suction cup 27 ensures the clamping ability of the first clamp 25 and prevents the first clamp 25 from scratching the surface of the fan-shaped piece body 70, thereby improving product quality.

[0034] In one embodiment, the fixing assembly 301 includes a second shell 30, a third cylinder 31, a U-shaped limit plate 32 and a bracket 33. The top of the second shell 30 is fixedly connected to the bottom of the first plate body 10, and the top of the second shell 30 is fixedly connected to the first shell 20. Through the setting of the second shell 30, the first plate body 10 and the first shell 20 are fixed.

[0035] In one embodiment, the outer wall of the third cylinder 31 is fixedly connected to the inner wall of the second shell 30, the piston rod of the third cylinder 31 is fixedly connected to one side of the U-shaped limiting plate 32, and a plurality of brackets 33 are installed at the bottom of the second shell 30. The third cylinder 31 is controlled to drive the U-shaped limiting plate 32 to move, so that the U-shaped limiting plate 32 fixes the material box 40, thereby preventing the position of the material box 40 from changing during operation.

[0036] In one embodiment, the shock absorbing assembly 401 includes a material box 40, a positioning rod 41, a second rod body 42, a spring 43, a sleeve 44 and a universal wheel 45; one end of the positioning rod 41 is fixedly connected to the inner bottom wall of the material box 40, one end of the second rod body 42 is fixedly connected to the bottom of the material box 40, the other end of the second rod body 42 is sleeved inside the sleeve 44, the outer wall of the second rod body 42 is sleeved with a spring 43, the bottom of the sleeve 44 is installed with a universal wheel 45, and the interior of the material box 40 is installed with a sector body 70. When the moving material box 40 encounters a bumpy road section, the material box 40 is pressed down, and the spring 43 generates a reverse thrust to reset the second rod body 42, thereby preventing the sector body 70 from being damaged due to bumps during transportation of the material box 40.

[0037] In one embodiment, the clamping assembly 501 includes a robotic arm 50, a fifth plate 51, a second air pump 52, a second clamp 53, a second tube 54 and a second suction cup 55; the output end of the robotic arm 50 is fixedly connected to one side of the fifth plate 51, and the outer wall of the second air pump 52 is fixedly connected to one side of the fifth plate 51. A CCD visual online detection device is installed inside the robotic arm 50 to avoid the mixing of defective products and prevent stacking position errors, thereby improving product quality.

[0038] In one embodiment, the output end of the second air pump 52 is connected to one end of the second tube body 54, the other end of the second tube body 54 is connected to the inside of the second suction cup 55, one side of the second clamp 53 is fixedly connected to one side of the fifth plate body 51, and a plurality of second suction cups 55 are installed on one side of the second clamp 53. The second clamp 53 is controlled by the robotic arm 50 to clamp the fan-shaped sheet body 70 on the feeding plate 13, and then translated to stack the fan-shaped sheet body 70 on the product mold 61.

[0039] In one embodiment, a product jig 61 is fixedly connected to the top of the fixed workbench 60 , and the setting of the fixed workbench 60 fixes the product jig 61 .

[0040] When the utility model is working: first, the staff hoists the product mold 61 onto the fixed workbench 60, and pushes the material box 40 into the interior of the second shell 30. When on a bumpy road section, the material box 40 is pressed down, and the spring 43 generates a reverse thrust to cause the second rod body 42 to reset, thereby avoiding damage to the fan-shaped piece body 70 in the material box 40. The third cylinder 31 is controlled to drive the U-shaped limit plate 32 to move, so that the U-shaped limit plate 32 limits the material box 40 to avoid position movement of the material box 40 during work. The second cylinder 22 is controlled to drive the first clamp 25 to move downward, so that the first clamp 25 clamps the fan-shaped piece body 70 in the material box 40. The first suction cup 27 is set on the first clamp 25 to avoid the first clamp 25 from damaging the surface of the fan-shaped piece body 70. The first cylinder 11 is controlled to drive the first clamp 25 to move downward, so that the first clamp 25 clamps the fan-shaped piece body 70 in the material box 40. The second plate 12 is driven to move, so that the second plate 12 drives the feeding plate 13 to move, and the feeding plate 13 is moved to the bottom of the second cylinder 22, and the second cylinder 22 is controlled again to drive the first clamp 25 to move downward, so that the first clamp 25 places the fan-shaped piece body 70 on the feeding plate 13, and the fixed block 16 is installed on the feeding plate 13, so that the fixed block 16 fixes the fan-shaped piece body 70, and the second clamp 53 is driven to move by the robot arm 50, so that the second clamp 53 clamps the fan-shaped piece body 70 on the feeding plate 13, and the fan-shaped piece body 70 is inspected by the detection device on the robot arm 50. After passing the inspection, the fan-shaped piece body 70 is placed on the product mold 61, thereby reducing 70% of the labor cost, and there will be no stacking position error, avoiding the mixing of defective products, and improving product quality.

[0041] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An automatic lamination system for fan-shaped generators, characterized in that: It comprises a reciprocating assembly (101), a feeding assembly (201), a fixing assembly (301), a shock absorbing assembly (401), a clamping assembly (501), a fixed workbench (60) and a sector body (70); The bottom of the reciprocating component (101) is installed on the top of the fixed component (301); the bottom of the feeding component (201) is installed on the top of the fixed component (301), one side of the shock absorbing component (401) is installed inside the fixed component (301), and the clamping component (501) is located on one side of the feeding component (201).

2. The automatic lamination system for fan-shaped generators according to claim 1 is characterized in that: The reciprocating assembly (101) comprises a first plate body (10), a first cylinder (11), a second plate body (12), a feed plate (13), a third plate body (14), a first rod body (15) and a fixed block (16); the outer wall of the first cylinder (11) is fixedly connected to the inside of the first plate body (10), the piston rod of the first cylinder (11) is fixedly connected to one side of the second plate body (12), the top of the second plate body (12) is fixedly connected to the bottom of the feed plate (13), one end of the first rod body (15) is fixedly connected to one side of the third plate body (14), the outer wall of the first rod body (15) is slidably connected to the inside of the feed plate (13), and a plurality of fixed blocks (16) are installed on the top of the feed plate (13).

3. The automatic lamination system for fan-shaped generators according to claim 1 is characterized in that: The loading assembly (201) comprises a first shell (20), an L-shaped plate (21), a second cylinder (22), a fourth plate (23), a first air pump (24), a first clamp (25), a first tube (26) and a first suction cup (27); the bottom of the first shell (20) is fixedly connected to the top of the first plate (10), the bottom of the L-shaped plate (21) is fixedly connected to the top of the first shell (20), the outer wall of the second cylinder (22) is fixedly connected to one side of the L-shaped plate (21), and the piston rod of the second cylinder (22) is fixedly connected to the top of the fourth plate (23).

4. The automatic lamination system for fan-shaped generators according to claim 3 is characterized in that: The outer wall of the first air pump (24) is fixedly connected to the top of the fourth plate body (23), the output end of the first air pump (24) is connected to one end of the first tube body (26), the other end of the first tube body (26) is connected to the inside of the first suction cup (27), the top of the first clamp (25) is fixedly connected to the bottom of the fourth plate body (23), and a plurality of first suction cups (27) are installed at the bottom of the first clamp (25).

5. The automatic lamination system for fan-shaped generators according to claim 1 is characterized by: The fixing assembly (301) comprises a second shell (30), a third cylinder (31), a U-shaped limiting plate (32) and a bracket (33); the top of the second shell (30) is fixedly connected to the bottom of the first plate body (10); and the top of the second shell (30) is fixedly connected to the first shell (20).

6. The automatic lamination system for fan-shaped generators according to claim 5 is characterized in that: The outer wall of the third cylinder (31) is fixedly connected to the inner wall of the second shell (30), the piston rod of the third cylinder (31) is fixedly connected to one side of the U-shaped limiting plate (32), and a plurality of brackets (33) are installed at the bottom of the second shell (30).

7. The automatic lamination system for fan-shaped generators according to claim 1 is characterized by: The shock absorbing assembly (401) comprises a material box (40), a positioning rod (41), a second rod body (42), a spring (43), a sleeve (44) and a universal wheel (45); one end of the positioning rod (41) is fixedly connected to the inner bottom wall of the material box (40), one end of the second rod body (42) is fixedly connected to the bottom of the material box (40), the other end of the second rod body (42) is sleeved inside the sleeve (44), the outer wall of the second rod body (42) is sleeved with a spring (43), the bottom of the sleeve (44) is installed with a universal wheel (45), and the interior of the material box (40) is installed with a sector body (70).

8. The automatic lamination system for fan-shaped generators according to claim 1 is characterized by: The clamping assembly (501) comprises a mechanical arm (50), a fifth plate (51), a second air pump (52), a second clamp (53), a second tube (54) and a second suction cup (55); the output end of the mechanical arm (50) is fixedly connected to one side of the fifth plate (51), and the outer side wall of the second air pump (52) is fixedly connected to one side of the fifth plate (51).

9. The automatic lamination system for fan-shaped generators according to claim 8 is characterized in that: The output end of the second air pump (52) is connected to one end of the second tube body (54), the other end of the second tube body (54) is connected to the interior of the second suction cup (55), one side of the second clamp (53) is fixedly connected to one side of the fifth plate body (51), and a plurality of second suction cups (55) are installed on one side of the second clamp (53).

10. The automatic lamination system for fan-shaped generators according to claim 1 is characterized in that: A product mold (61) is fixedly connected to the top of the fixed workbench (60).

Images