Solar cell POLY process waste gas treatment system

By designing a waste gas treatment system with two parallel processing pipelines, combining combustion, cyclone dust removal and bag dust removal technologies, the problem of incomplete dust treatment in TOPCON solar cell production is solved, effectively removing dust and extending equipment life, and improving The staff are healthy and safe.

CN222358192UActive Publication Date: 2025-01-17FENGYANG CHINT SOLAR TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420884864.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During the TOPCON solar cell production process, the silica dust in the process exhaust gas is not thoroughly treated, resulting in pipeline blockage and hidden dangers in personnel health. The existing bag dust collectors have problems such as plate bonding and sealing, which affects the life of the equipment and personnel safety.

Method used

A waste gas treatment system including two parallel processing pipelines is designed, using a combustion device and a cyclone dust collector in combination with a bag dust collector, which effectively removes dust through a vibrating pump and a baler, and a backup device is provided to improve system stability.

Benefits of technology

Effectively avoid dust scattering, extend the bag usage cycle, reduce the frequency of air conditioning filter replacement, and improve the health and safety of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a solar cell POLY process waste gas treatment system, which comprises a first treatment pipeline and a second treatment pipeline which are connected in parallel with a tail gas treatment machine, and the first treatment pipeline comprises a combustion device, a first bag type dust removal device, a first centrifugal exhaust device, a first washing device and a first tail end fan which are communicated in sequence; the second treatment pipeline comprises a cyclone dust removal device, a second bag type dust removal device, a second centrifugal exhaust device, a second washing device and a second tail end fan which are communicated in sequence; the tail ends of the first treatment pipeline and the second treatment pipeline are communicated with a chimney, so that treated waste gas is discharged from the chimney. The system is provided with two paths of treatment pipelines, bag type dust collectors are arranged in the two paths of treatment pipelines and used for removing dust in waste gas, the bag type dust collectors can effectively avoid dust scattering, the dust is received by ton bags, packaged and sent out for treatment, the service life of cloth bags is effectively prolonged, and the replacement frequency of air conditioner filters is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of POLY process waste gas treatment, in particular to a solar cell POLY process waste gas treatment system. Background Art

[0002] With the continuous development of the photovoltaic industry, the demand for high-efficiency and low-cost photovoltaic cells is becoming increasingly urgent. For example, TOPCON solar cells, as a high-efficiency, mature and stable battery technology that can be put into mass production, have great market potential. It is expected that the market share of TOPCON solar cells will exceed 70% in 2024.

[0003] In the production process of TOPCON solar cells, the PE-poly process uses a large amount of silane gas and hydrogen as reaction gases, which will produce a large amount of process waste gas. Therefore, the treatment of waste gas is very important. During the waste gas treatment process, a large amount of silica dust will be generated after the combustion of silane. If this dust cannot be effectively cleaned, it will not only cause pipeline blockage, but also affect personnel safety.

[0004] At present, bag dust collectors are usually used to remove silica dust. However, the existing bag dust collectors use compressed air back-blowing and then manually seal the bags. Not only do the bags become hardened, which affects the service life of the bags, but the dust in the dust collector needs to be manually tied to the bags during the process of connecting the bags. Not only is the seal not tight, but the compressed air back-blowing will cause dust to escape, exposing people to the dust environment, which can easily cause health hazards. Utility Model Content

[0005] The utility model provides a solar cell POLY process waste gas treatment system, which is used to effectively improve the dust treatment capacity of the waste gas treatment system, avoid dust scattering and reduce the frequency of air conditioning filter replacement. The waste gas treatment system includes a first treatment pipeline and a second treatment pipeline connected in parallel to the tail gas treatment machine, wherein:

[0006] The first processing pipeline includes a combustion device, a first bag dust collector, a first centrifugal exhaust device, a first washing device and a first terminal fan which are connected in sequence; the second processing pipeline includes a cyclone dust collector, a second bag dust collector, a second centrifugal exhaust device, a second washing device and a second terminal fan which are connected in sequence;

[0007] The tail ends of the first processing pipeline and the second processing pipeline are both connected to the chimney so that the treated waste gas is discharged from the chimney;

[0008] The first bag dust collector device and the second bag dust collector device are both bag dust collectors. The bag dust collector includes a baler, which is arranged at the bottom of the bag dust collector and is used to pack ton bags of silica dust collected at the bottom of the bag dust collector.

[0009] In a specific implementation, the first bag dust removal device and the second bag dust removal device each include two bag dust collectors.

[0010] In a specific implementation, the bag dust collector further includes a vibration pump, which is disposed in the bag body of the bag dust collector and is used to vibrate the bag body to prevent the silica dust from compacting; the baler is disposed at the bottom of the bag body.

[0011] In a specific implementation, the first washing device and the second washing device both include a primary washing tower and a secondary washing tower which are connected in sequence.

[0012] In a specific implementation, the combustion device includes a plurality of combustion barrels.

[0013] In a specific implementation, the combustion device includes 14 combustion barrels.

[0014] In a specific implementation, the cyclone dust removal device includes a cyclone dust collector and an electric heating mechanism.

[0015] In a specific implementation, the first centrifugal exhaust device, the first washing device, the first terminal fan, the second centrifugal exhaust device, the second washing device and the second terminal fan are all one in use and one in reserve.

[0016] In a specific implementation, the first centrifugal exhaust device and the second centrifugal exhaust device are backup for each other; the first washing device and the second washing device are backup for each other; the first terminal fan and the second terminal fan are backup for each other.

[0017] The solar cell POLY process waste gas treatment system provided by the utility model comprises a first treatment pipeline and a second treatment pipeline connected in parallel with the tail gas treatment machine, wherein: the first treatment pipeline comprises a combustion device, a first bag dust removal device, a first centrifugal exhaust device, a first washing device and a first terminal fan which are connected in sequence; the second treatment pipeline comprises a cyclone dust removal device, a second bag dust removal device, a second centrifugal exhaust device, a second washing device and a second terminal fan which are connected in sequence; the tail ends of the first treatment pipeline and the second treatment pipeline are both connected to the chimney so that the treated waste gas is discharged from the chimney; the first bag dust removal device and the second bag dust removal device are both bag dust collectors, and the bag dust collectors comprise a baler, which is arranged at the bottom of the bag dust collector and is used to baling ton bags of silica dust collected at the bottom of the bag dust collector. The waste gas treatment system has two treatment pipelines, and after the waste gas comes out of the tail gas treatment machine, it is treated by the two treatment pipelines respectively to meet the environmental protection requirements, and then enters the chimney and is discharged into the atmosphere. Among them, bag dust collectors are installed in both treatment pipelines to remove silica dust in the exhaust gas. The bag dust collector can effectively prevent dust from being scattered. The dust is received by ton bags and packed for external processing, thereby effectively extending the use cycle of the bags and reducing the frequency of air conditioning filter replacement, which is beneficial to the physical and mental health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the specific implementation or the prior art description. Obviously, the drawings described below are only some specific implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of a solar cell POLY process waste gas treatment system according to a specific embodiment of the utility model;

[0020] Figure 2 It is a partial structural schematic diagram of a first bag dust removal device and a second bag dust removal device according to a specific implementation mode of the utility model. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the specific implementation of the utility model more clear, the specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. Here, the schematic specific implementation of the utility model and its description are used to explain the utility model, but are not used as limitations of the utility model.

[0022] like Figure 1 , Figure 2As shown, the utility model provides a solar cell POLY process waste gas treatment system, which is used to effectively improve the dust treatment capacity of the waste gas treatment system, avoid dust scattering and reduce the frequency of air conditioning filter replacement. The waste gas treatment system includes a first treatment pipeline and a second treatment pipeline connected in parallel to the tail gas treatment machine 300, wherein:

[0023] The first processing pipeline includes a combustion device 110, a first bag dust collector 120, a first centrifugal exhaust device 130, a first washing device 140 and a first terminal fan 150 which are sequentially connected; the second processing pipeline includes a cyclone dust collector 210, a second bag dust collector 220, a second centrifugal exhaust device 230, a second washing device 240 and a second terminal fan 250 which are sequentially connected;

[0024] The tail ends of the first processing pipeline and the second processing pipeline are both connected to the chimney 400, so that the treated waste gas is discharged from the chimney 400;

[0025] The first bag dust collector 120 and the second bag dust collector 220 each include at least one bag dust collector 700. The bag dust collector 700 includes a baler 600. The baler 600 is disposed at the bottom of the bag dust collector 700 and is used to baling ton bags of silica dust collected at the bottom of the bag dust collector 700.

[0026] In a specific implementation, the first bag dust removal device 120 and the second bag dust removal device 220 may have multiple implementations. For example, the first bag dust removal device 120 and the second bag dust removal device 220 may both include a plurality of bag dust collectors 700 arranged in sequence. Figure 2 As shown, the first bag dust collector 120 and the second bag dust collector 220 may include two bag dust collectors 700. The two bag dust collectors 700 can effectively remove dust. Furthermore, the bag dust collector 700 may also be provided with a blowing mechanism for blowing dust in the exhaust gas into a ton bag through compressed air, thereby improving the dust removal effect.

[0027] In the specific implementation, in order to avoid dust compaction, Figure 1 , Figure 2 As shown, the bag dust collector 700 may also include a vibration pump 500, which is arranged in the bag body of the bag dust collector 700 and is used to vibrate the bag body to prevent the silica dust from compacting; the baler is arranged at the bottom of the bag body of the bag dust collector 700.

[0028] In a specific implementation, the first washing device 140 and the second washing device 240 may be arranged in a variety of embodiments, for example, Figure 1As shown, the first washing device 140 and the second washing device 240 may both include a primary washing tower and a secondary washing tower connected in sequence. The arrangement of the two-stage washing tower can effectively improve the washing effect of the exhaust gas.

[0029] In a specific implementation, the combustion device 110 may be arranged in a variety of embodiments. For example, the combustion device 110 may include a plurality of combustion barrels. Further, the combustion device 110 may include 14 combustion barrels. Among them, 13 of the combustion barrels are used for regular use, and 1 of the combustion barrels is used as a spare, thereby effectively improving the working stability of the combustion device 110.

[0030] In a specific implementation, the cyclone dust removal device 210 can be provided in a variety of embodiments. For example, the cyclone dust removal device 210 can include a cyclone dust collector and an electric heating mechanism. The provision of the electric heating mechanism can effectively reduce the humidity of the exhaust gas and remove water vapor, thereby preventing the dust in the exhaust gas from being hardened in the subsequent bag dust removal device.

[0031] In a specific implementation, each component of the exhaust gas treatment system can be provided with a backup device to improve the working stability of the system. Further, the first centrifugal exhaust device 130, the first washing device 140, the first terminal fan 150, the second centrifugal exhaust device 230, the second washing device 240 and the second terminal fan 250 are one in use and one in reserve.

[0032] Furthermore, the first centrifugal exhaust device 130 and the second centrifugal exhaust device 230 are backup for each other; the first washing device 140 and the second washing device 240 are backup for each other; the first terminal fan 150 and the second terminal fan 250 are backup for each other.

[0033] In summary, the solar cell POLY process waste gas treatment system provided by the utility model includes a first treatment pipeline and a second treatment pipeline connected in parallel to the tail gas treatment machine 300, wherein: the first treatment pipeline includes a combustion device 110, a first bag dust collector 120, a first centrifugal exhaust device 130, a first washing device 140 and a first terminal fan 150 which are connected in sequence; the second treatment pipeline includes a cyclone dust collector 210, a second bag dust collector 220, a second centrifugal exhaust device 230, a second washing device 240 and a second terminal fan 250 which are connected in sequence; the tail ends of the first treatment pipeline and the second treatment pipeline are both connected to the chimney 400 so that the treated waste gas is discharged from the chimney 400; the first bag dust collector and the second bag dust collector are both bag dust collectors, and the bag dust collector includes a baler, which is arranged at the bottom of the bag dust collector and is used to baling ton bags of silica dust collected at the bottom of the bag dust collector. The exhaust gas treatment system has two treatment pipelines. After the exhaust gas comes out of the tail gas treatment machine 300, it is treated in the two treatment pipelines to meet environmental protection requirements and then enters the chimney 400 to be discharged into the atmosphere. Among them, bag dust collectors are installed in both treatment pipelines to remove silica dust in the exhaust gas. The bag dust collector can effectively prevent dust from scattering. The dust is received by ton bags and packaged for external treatment, thereby effectively extending the use cycle of the bags, reducing the frequency of air conditioning filter replacement, and is beneficial to the physical and mental health of the staff.

[0034] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A solar cell POLY process waste gas treatment system, characterized in that: The exhaust gas treatment system comprises a first treatment pipeline and a second treatment pipeline connected in parallel between the exhaust gas treatment machine and the chimney, wherein: The first processing pipeline includes a combustion device, a first bag dust collector, a first centrifugal exhaust device, a first washing device and a first terminal fan which are connected in sequence; the second processing pipeline includes a cyclone dust collector, a second bag dust collector, a second centrifugal exhaust device, a second washing device and a second terminal fan which are connected in sequence; The tail ends of the first processing pipeline and the second processing pipeline are both connected to the chimney so that the treated waste gas is discharged from the chimney; The first bag dust collector device and the second bag dust collector device each include at least one bag dust collector, and the bag dust collector includes a baler, which is arranged at the bottom of the bag dust collector and is used to pack ton bags of silica dust collected at the bottom of the bag dust collector.

2. The solar cell POLY process waste gas treatment system according to claim 1, characterized in that: The first bag dust removal device and the second bag dust removal device each include two bag dust collectors.

3. The solar cell POLY process waste gas treatment system according to claim 1, characterized in that: The bag dust collector further comprises a vibration pump, which is arranged on the bag body of the bag dust collector and is used to vibrate the bag body to prevent the silica dust from agglomerating.

4. The solar cell POLY process waste gas treatment system according to claim 1, characterized in that: The first washing device and the second washing device both include a primary washing tower and a secondary washing tower which are connected in sequence.

5. The solar cell POLY process waste gas treatment system according to claim 1, characterized in that: The combustion device comprises a plurality of combustion barrels.

6. The solar cell POLY process waste gas treatment system according to claim 5, characterized in that: The combustion device comprises 14 combustion barrels.

7. The solar cell POLY process waste gas treatment system according to claim 1, characterized in that: The cyclone dust removal device comprises a cyclone dust collector and an electric heating mechanism.

8. The solar cell POLY process waste gas treatment system according to any one of claims 1 to 7, characterized in that: The first centrifugal exhaust device, the first washing device, the first terminal fan, the second centrifugal exhaust device, the second washing device and the second terminal fan are all one in use and one in reserve.

9. The solar cell POLY process waste gas treatment system according to claim 8, characterized in that: The first centrifugal exhaust device and the second centrifugal exhaust device are backup for each other; the first washing device and the second washing device are backup for each other; the first terminal fan and the second terminal fan are backup for each other.