Tail gas tar removing device for vapor deposition furnace
By designing pretreatment, flip and cooling components in the exhaust gas of the vapor deposition furnace, the problem of limited contact area of activated carbon is solved, and more efficient tar removal and purification is achieved, improving the exhaust gas treatment effect.
Patent Information
- Application Number
- CN202421137480.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The contact area between activated carbon and exhaust gas in the tar removal device in the exhaust gas of the existing vapor deposition furnace is limited, resulting in poor removal effect.
A exhaust gas tar removal device including a pretreatment assembly, a flip assembly and a cooling assembly is designed to increase the contact area between activated carbon and exhaust gas by filtration and flip assembly and to achieve condensation and collection of tar, further purifying harmful substances in the exhaust gas.
The tar removal effect in the exhaust gas is improved, the contact area between activated carbon and exhaust gas is increased, energy consumption is saved, and the combination of secondary condensation and purifier is used significantly improves the exhaust gas purification capacity.
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Figure CN222358211U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tail gas treatment devices, in particular to a device for removing tar from tail gas of a vapor deposition furnace. Background Art
[0002] Vapor deposition is a common chemical reaction in industrial manufacturing, and the vapor deposition furnace is the most important equipment for this chemical reaction. The use of the vapor deposition furnace will produce a large amount of exhaust gas during the production process. There are a large number of harmful substances in the exhaust gas, tar being one of them. Therefore, an exhaust gas tar removal device is needed to treat the exhaust gas from the vapor deposition furnace.
[0003] In actual treatment, there are generally two ways to remove tar from the exhaust gas of a vapor deposition furnace: adsorption and condensation. The adsorption method removes tar from the exhaust gas through activated carbon, and the condensation method condenses the tar component into a liquid by lowering the exhaust temperature, thereby separating the tar. However, in the adsorption method, the activated carbons are piled together, so that the exhaust gas can only contact part of the activated carbon. The contact area between the activated carbon and the exhaust gas is limited, resulting in a poor effect of activated carbon on removing tar from the exhaust gas. Improvements should be made to this problem.
[0004] Therefore, a device for removing tar from tail gas of a vapor deposition furnace is proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the problems mentioned in the above background technology, and provide a device for removing tar from tail gas of a vapor deposition furnace.
[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0007] A device for removing tar from exhaust gas from a vapor deposition furnace comprises a box body and a box door, and the box door is installed on the surface of the box body, one side wall of the box body is provided with an air inlet, and the other side wall of the box body is provided with an exhaust port, the inner wall of the air inlet is connected to a pretreatment component for filtering tar and large particle impurities in the exhaust gas, the interior of the pretreatment component is provided with a turning component for turning the activated carbon inside the pretreatment component, the top and interior of the box body are provided with a cooling component for condensing the tar component in the exhaust gas into a liquid, the inner wall of the exhaust port is provided with an exhaust purifier for further purifying residual harmful substances in the exhaust gas, and a collection box for collecting liquid tar is slidably provided at the inner bottom of the box body.
[0008] Furthermore, the pretreatment component includes an air intake pipe, an air intake pipe is fixedly provided on the inner wall of the air inlet, an activated carbon storage barrel is fixedly provided on the other end of the air intake pipe, an air introduction nozzle is provided on the other end of the activated carbon storage barrel, and a filter is fixedly provided on the inner wall of the air intake pipe.
[0009] Furthermore, the flipping assembly includes a fan, the inner wall of the activated carbon storage barrel is fixedly provided with the fan, and the fan is fixedly provided with a stirring rod.
[0010] Furthermore, the stirring rod is arranged in an L shape, and the stirring rod is adapted to the inner diameter of the activated carbon storage barrel.
[0011] Furthermore, the cooling assembly includes a cooling box, a cooling box is fixedly provided on the top of the box, a tube body is connected to the surface of the cooling box, and the other end of the tube body passes through the side wall of the box body and extends to the interior of the box body, and this end of the tube body is fixedly connected to a coil.
[0012] Furthermore, the tube bodies are provided in two groups, and the opposite ends of the two groups of tube bodies are fixedly connected to the two ends of the coil respectively.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model pre-treats the exhaust gas through a pre-treatment component and the activated carbon inside the pre-treatment component, thereby preliminarily filtering the tar in the exhaust gas, and can filter the large particles of impurities in the exhaust gas. Under the action of the airflow, the flipping component can be driven to save energy. The flipping component can flip the activated carbon, thereby increasing the contact area between the activated carbon and the exhaust gas, thereby improving the filtering effect of the exhaust gas. The pre-treated exhaust gas enters the interior of the box, and the cooling component can reduce the temperature of the exhaust gas to condense the tar component into a liquid, thereby performing a secondary removal of the tar in the exhaust gas. The condensed liquid tar falls vertically into the interior of the collection box for collection, and finally the exhaust gas purifier is used to further purify the residual harmful substances in the exhaust gas, thereby improving the removal effect of the tar in the exhaust gas of the vapor deposition furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the utility model;
[0017] Figure 3 It is a schematic diagram of the utility model;
[0018] Figure numerals: 1. Box body; 2. Air inlet; 3. Exhaust port; 4. Pretreatment component; 401. Activated carbon storage barrel; 402. Air introduction nozzle; 403. Inlet pipe; 404. Filter; 5. Flipping component; 501. Fan; 502. Stirring rod; 6. Cooling component; 601. Cooling box; 602. Tube body; 603. Coil; 7. Exhaust purifier; 8. Box door; 9. Collection box. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0022] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] like Figures 1 to 3As shown, a device for removing tar from tail gas of a vapor deposition furnace comprises a box body 1 and a box door 8, and the box door 8 is installed on the surface of the box body 1, an air inlet 2 is provided on one side wall of the box body 1, and an exhaust port 3 is provided on the other side wall of the box body 1, the inner wall of the air inlet 2 is connected with a pretreatment component 4 for filtering tar and large particle impurities in the tail gas, the interior of the pretreatment component 4 is provided with a turning component 5 for turning over the activated carbon inside the pretreatment component 4, the top and interior of the box body 1 are provided with a cooling component 6 for condensing the tar component in the tail gas into a liquid, the inner wall of the exhaust port 3 is provided with a tail gas purifier 7 for further purifying residual harmful substances in the tail gas, and a collecting box 9 for collecting liquid tar is slidably provided on the inner bottom of the box body 1; specifically, the tail gas generated by the vapor deposition furnace is first introduced into the pretreatment component 4, The interior of the pretreatment component 4 contains activated carbon, and the exhaust gas is pretreated by the pretreatment component 4 and the activated carbon therein, so that the tar in the exhaust gas is initially filtered, and the large particles of impurities in the exhaust gas can be filtered. The flipping component 5 can be driven under the action of the airflow, so as to save energy. The flipping component 5 can flip the activated carbon, so as to increase the contact area between the activated carbon and the exhaust gas, thereby improving the filtering effect of the exhaust gas. The pretreated exhaust gas enters the interior of the box body 1, and the exhaust gas temperature can be reduced by the cooling component 6 to condense the tar component into a liquid, thereby performing a secondary removal of the tar in the exhaust gas. The condensed liquid tar falls vertically into the collection box 9 for collection, and finally the residual harmful substances in the exhaust gas are further purified by the exhaust purifier 7, thereby improving the removal effect of the tar in the exhaust gas of the vapor deposition furnace.
[0024] like Figure 2 , Figure 3 As shown, the pretreatment component 4 includes an air intake pipe 403, the inner wall of the air intake port 2 is fixedly provided with the air intake pipe 403, the other end of the air intake pipe 403 is fixedly provided with an activated carbon storage barrel 401, the other end of the activated carbon storage barrel 401 is provided with an air introduction nozzle 402, and the inner wall of the air intake pipe 403 is fixedly provided with a filter screen 404; specifically, the exhaust gas is introduced into the interior of the activated carbon storage barrel 401 through the air introduction nozzle 402, and the interior of the activated carbon storage barrel 401 stores activated carbon, and under the action of the activated carbon, tar and large particle impurities in the exhaust gas can be filtered.
[0025] like Figure 3As shown, the flipping component 5 includes a fan 501, and the inner wall of the activated carbon storage barrel 401 is fixedly provided with the fan 501, and the fan 501 is fixedly provided with a stirring rod 502; specifically, when the exhaust gas enters the interior of the activated carbon storage barrel 401, the fan 501 is operated under the action of the airflow, and the operation of the fan 501 causes the stirring rod 502 to rotate, and the activated carbon inside the activated carbon storage barrel 401 is flipped by the stirring rod 502, thereby increasing the contact area between the activated carbon and the exhaust gas, thereby improving the filtering effect of the exhaust gas, and saving energy consumption.
[0026] like Figure 3 As shown, the stirring rod 502 is L-shaped, and the stirring rod 502 is adapted to the inner diameter of the activated carbon storage barrel 401; specifically, when the stirring rod 502 rotates, it can contact the surface of the activated carbon, thereby causing the activated carbon to flip.
[0027] like Figure 1 , Figure 2 As shown, the cooling assembly 6 includes a cooling box 601, and the cooling box 601 is fixedly provided on the top of the box body 1, and the surface of the cooling box 601 is connected to a tube body 602, and the other end of the tube body 602 passes through the side wall of the box body 1 and extends to the interior of the box body 1, and the end of the tube body 602 is fixedly connected to a coil 603; specifically, the interior of the cooling box 601 is used to store coolant, and the cooling box 601 has a refrigeration effect, thereby ensuring that the temperature of the coolant is low enough, and the coolant is pumped into the interior of the tube body 602 by a water pump inside the cooling box 601, and the coolant is introduced from the interior of the tube body 602 into the interior of the coil 603, so that the surface of the coil 603 is kept at a low temperature state, and the exhaust gas inside the box body 1 contacts the surface of the coil 603, thereby condensing the tar component in the exhaust gas into a liquid state, thereby realizing secondary removal of the tar in the exhaust gas.
[0028] like Figure 1 , Figure 2 As shown, there are two groups of tube bodies 602, and the opposite ends of the two groups of tube bodies 602 are fixedly connected to the two ends of the coil 603 respectively; specifically, the coolant inside the cooling box 601 is introduced into the interior of the coil 603 through one group of tube bodies 602, and then circulates to the interior of the cooling box 601 through the other group of tube bodies 602.
[0029] In summary: first, the exhaust gas generated by the vapor deposition furnace is introduced into the interior of the pretreatment component 4, and activated carbon is stored in the interior of the pretreatment component 4. The exhaust gas is pretreated by the pretreatment component 4 and the activated carbon therein, so that the tar in the exhaust gas is initially filtered, and the large particle impurities in the exhaust gas can be filtered. Under the action of the airflow, the flipping component 5 can be driven to save energy. The flipping component 5 can flip the activated carbon, thereby increasing the contact area between the activated carbon and the exhaust gas, thereby improving the filtering effect of the exhaust gas. The pretreated exhaust gas enters the interior of the box body 1, and the cooling component 6 can reduce the exhaust gas temperature to condense the tar component into a liquid, thereby performing a secondary removal of the tar in the exhaust gas. The condensed liquid tar falls vertically into the collection box 9 for collection, and finally the residual harmful substances in the exhaust gas are further purified by the exhaust purifier 7, thereby improving the removal effect of the tar in the exhaust gas of the vapor deposition furnace.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A tar removal device for tail gas of a vapor deposition furnace, characterized in that: The invention comprises a box body (1) and a box door (8), wherein the box door (8) is interlocked and installed on the surface of the box body (1); an air inlet (2) is provided on one side wall of the box body (1); an air outlet (3) is provided on the other side wall of the box body (1); a pretreatment component (4) for filtering tar and large particle impurities in exhaust gas is connected to the inner wall of the air inlet (2); a turning component (5) for turning the activated carbon inside the pretreatment component (4) is provided inside the pretreatment component (4); a cooling component (6) for condensing the tar component in the exhaust gas into liquid is provided on the top and inside of the box body (1); an exhaust purifier (7) for further purifying residual harmful substances in the exhaust gas is provided on the inner wall of the exhaust outlet (3); and a collection box (9) for collecting liquid tar is slidably provided on the inner bottom of the box body (1).
2. The device for removing tar from tail gas of a vapor deposition furnace according to claim 1, characterized in that: The pretreatment component (4) comprises an air intake pipe (403), the inner wall of the air intake port (2) is fixedly provided with the air intake pipe (403), the other end of the air intake pipe (403) is fixedly provided with an activated carbon storage barrel (401), the other end of the activated carbon storage barrel (401) is provided with an air introduction nozzle (402), and the inner wall of the air intake pipe (403) is fixedly provided with a filter screen (404).
3. The tar removal device for tail gas of a vapor deposition furnace according to claim 2, characterized in that: The turning component (5) comprises a fan (501), the inner wall of the activated carbon storage barrel (401) is fixedly provided with the fan (501), and a stirring rod (502) is fixedly provided on the fan (501).
4. The tar removal device for tail gas of a vapor deposition furnace according to claim 3, characterized in that: The stirring rod (502) is arranged in an L shape, and the stirring rod (502) is adapted to the inner diameter of the activated carbon storage barrel (401).
5. The device for removing tar from tail gas of a vapor deposition furnace according to claim 1, characterized in that: The cooling assembly (6) comprises a cooling box (601), the cooling box (601) is fixedly arranged on the top of the box body (1), the surface of the cooling box (601) is connected to a tube body (602), and the other end of the tube body (602) passes through the side wall of the box body (1) and extends to the interior of the box body (1), and the end of the tube body (602) is fixedly connected to a coil (603).
6. The device for removing tar from tail gas of a vapor deposition furnace according to claim 5, characterized in that: The tube bodies (602) are provided in two groups, and the opposite ends of the two groups of tube bodies (602) are fixedly connected to the two ends of the coil (603) respectively.