High-speed dispersion kettle for polyurethane

By introducing an electric telescopic rod-driven scraper frame and gear bearing ring mechanism into the polyurethane dispersion kettle, the material residue problem is solved, automatic cleaning of the inner wall of the kettle body and material fluidity are achieved, and the high-speed dispersion processing effect of polyurethane is improved.

CN222358349UActive Publication Date: 2025-01-17HENAN JINGHUI POLYURETHANE CO LTD
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Patent Information

Application Number
CN202421019544.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-17
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

After the stirring of the existing polyurethane dispersion kettle is completed, the material is easily left on the inner wall of the equipment, resulting in difficulty in cleaning and affecting subsequent use.

Method used

A high-speed dispersing kettle is designed, using an electric telescopic rod to drive the scraping frame to move on the inner wall of the kettle body, automatically scraping off residual materials, and enhancing material flow through gears and bearing ring mechanisms to improve dispersion effect.

Benefits of technology

It realizes automatic cleaning of the inner wall of the kettle body to prevent material residue, ensure normal use of the equipment, and improves the high-speed dispersion and processing effect of polyurethane materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-speed dispersion kettle comprises a kettle body, a bearing ring is arranged on the periphery of the surface of the outer side of the kettle body, a support is arranged on the surface of the bottom of the bearing ring, a supporting box is arranged at the bottom end of the support, and a second motor is installed on one side of the lower surface of the top end of the supporting box. According to the polyurethane material stirring and dispersing device disclosed by the utility model, a polyurethane material is added into the kettle body through the feeding pipe, and the rotating rod is driven to rotate through the first motor, so that the stirring blades on the rotating rod rotate, and the polyurethane material in the kettle body can be stirred and processed; the electric telescopic rods on the two sides of the top surface of the kettle body drive the scraping frame to move, so that the scraping frame can move in the kettle body, materials adhered to the inner wall of the kettle body can be scraped, polyurethane materials are prevented from being left on the inner wall of the kettle body, the inner wall of the kettle body can be automatically cleaned, and the service life of the kettle body is prolonged. Therefore, follow-up normal use can be maintained conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyurethane production, in particular to a high-speed dispersing kettle for polyurethane. Background Art

[0002] Polyurethane, whose full name is polyurethane, is a polymer compound. Polyurethane is divided into two categories: polyester type and polyether type. They can be made into polyurethane plastics (mainly foam plastics), polyurethane fibers (called spandex in China), polyurethane rubbers and elastomers. Soft polyurethane is mainly a thermoplastic linear structure. It has better stability, chemical resistance, resilience and mechanical properties than PVC foam materials, and has smaller compression deformation. It has good heat insulation, sound insulation, shock resistance and anti-toxic properties. Therefore, it is used as packaging, sound insulation and filtration materials. Hard polyurethane plastic is light in weight, has excellent sound insulation and heat insulation properties, is resistant to chemicals, has good electrical properties, is easy to process and has low water absorption.

[0003] The existing Chinese patent with the announcement number CN208244548U discloses a new type of polyurethane dispersion kettle. The key points of its technical solution are: it includes a spiral motor, a main stirring shaft and an auxiliary stirring shaft, and a dispersion working tank. The spiral motor is fixed on the dispersion working tank. The dispersion working tank is a tank structure. The output shaft of the spiral motor is connected to the main stirring shaft through a coupling. Three auxiliary stirring shafts are evenly spaced on the same circumferential surface with the main stirring shaft as the center. The main stirring shaft drives the auxiliary stirring shaft to rotate. The lower end of the main stirring shaft is connected to a U-shaped stirring frame, and the main stirring shaft is provided with a plurality of stirring blade mechanisms spaced up and down. The above-mentioned multiple stirring structures are set, wherein the main stirring shaft drives the U-shaped stirring frame and the stirring blade to rotate, so that the raw materials are stirred horizontally, the auxiliary stirring shaft drives the blade to rotate, and its spiral blade also rotates, so that the raw materials are stirred vertically. Multiple stirring structures are used for stirring, and the stirring effect is good.

[0004] The above-mentioned prior art solution has the following defects: although the above-mentioned technical solution uses a variety of stirring structures to perform stirring and has a good stirring effect, in the above-mentioned technical solution, after the polyurethane is stirred, the polyurethane material is likely to remain on the inner wall of the equipment, which makes it inconvenient to clean the inner wall of the equipment, thereby easily affecting its subsequent normal use. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a high-speed dispersion kettle for polyurethane, which has the advantage of being able to clean the inner wall of the kettle to prevent material from remaining on the inner wall of the kettle, thereby facilitating subsequent normal use, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-speed dispersion kettle for polyurethane, comprising a kettle body, a bearing ring is arranged around the outer surface of the kettle body, and a bracket is arranged on the bottom surface of the bearing ring, a support box is arranged at the bottom end of the bracket, and a second motor is installed on one side of the lower surface of the top end of the support box, the output end of the second motor passes through the support box and is fixedly connected to the first gear, a shaft seat is arranged at the middle position of the top surface of the support box, and a connecting rod is arranged in the shaft seat, one end of the connecting rod is fixedly connected to the kettle body, a second gear is arranged on the connecting rod, and the second gear is meshed with the first gear, a first motor is installed at the middle position of the top surface of the kettle body, and the output end of the first motor is fixedly connected to a rotating rod, and a stirring blade is arranged on the rotating rod, electric telescopic rods are installed on both sides of the top surface of the kettle body on the first motor, and the output end of the electric telescopic rod passes through the top surface of the kettle body and is fixedly connected to a scraper frame, a feed pipe is arranged on one side surface of the kettle body, a discharge pipe is arranged on one side of the bottom surface of the kettle body, and a valve is installed on the discharge pipe.

[0009] Preferably, the scraper frame matches the kettle body.

[0010] Preferably, the scraper frame is a hollow circular structure, and the diameter of the hollow circle on the scraper frame is larger than the diameter of the stirring blade.

[0011] Preferably, the bearing ring matches the kettle body.

[0012] Preferably, a movable plate is provided on the front end surface of the support box, and the movable plate is fixedly connected to the support box by screws.

[0013] Preferably, there are two electric telescopic rods, and the two electric telescopic rods are evenly distributed on both sides of the top surface of the kettle body.

[0014] Preferably, the bottom surface of the support box is provided with an anti-skid pad, and the anti-skid pad is made of rubber.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a high-speed dispersion kettle for polyurethane, which has the following beneficial effects:

[0017] (1) In the utility model, the polyurethane material is added into the kettle body through the feed pipe, and the first motor drives the rotating rod to rotate, so that the stirring blades on the rotating rod rotate, and the polyurethane material in the kettle body can be stirred and processed. After the polyurethane material is stirred and dispersed, the scraper frame is driven to move by the electric telescopic rods on both sides of the top surface of the kettle body, so that the scraper frame can move inside the kettle body, so that the material adhered to the inner wall of the kettle body can be scraped off, preventing the polyurethane material from remaining on the inner wall of the kettle body, and the inner wall of the kettle body can be automatically cleaned, so as to facilitate subsequent normal use.

[0018] (2) In the utility model, the second motor in the support box is turned on while the polyurethane material is being stirred. The second motor drives the first gear to rotate, and the first gear drives the second gear on the connecting rod to rotate. By using the bearing ring on the bracket, the kettle body at the top of the connecting rod can be rotated, thereby driving the material in the kettle body to rotate, increasing the fluidity of the material in the kettle body, thereby facilitating high-speed dispersion of the material and improving its processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of a high-speed dispersion kettle for polyurethane proposed by the utility model;

[0021] Figure 2 It is an enlarged view of A of the high-speed dispersion kettle for polyurethane proposed by the utility model;

[0022] Figure 3 It is a front view of a high-speed dispersion kettle for polyurethane proposed by the utility model;

[0023] Figure 4 The utility model is a schematic diagram of a scraper frame structure for a high-speed dispersion kettle of polyurethane.

[0024] Legend:

[0025] 1. Kettle body; 2. Electric telescopic rod; 3. First motor; 4. Feed pipe; 5. Bearing ring; 6. Bracket; 7. Support box; 8. Stirring blade; 9. Rotating rod; 10. Discharge pipe; 11. Valve; 12. First gear; 13. Second motor; 14. Second gear; 15. Connecting rod; 16. Scraper frame; 17. Movable plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] Please refer to Figure 1-4A high-speed dispersion kettle for polyurethane comprises a kettle body 1, a bearing ring 5 is arranged around the outer surface of the kettle body 1, and a bracket 6 is arranged on the bottom surface of the bearing ring 5, a support box 7 is arranged at the bottom end of the bracket 6, and a second motor 13 is installed on one side of the lower surface of the top end of the support box 7, the output end of the second motor 13 passes through the support box 7 and is fixedly connected to a first gear 12, a shaft seat is arranged at the middle position of the top surface of the support box 7, and a connecting rod 15 is arranged in the shaft seat, one end of the connecting rod 15 is fixedly connected to the kettle body 1, a second gear 14 is arranged on the connecting rod 15, and the second gear 14 is meshed with the first gear 12, a first motor 3 is installed at the middle position of the top surface of the kettle body 1, and a rotating rod 9 is fixedly connected to the output end of the first motor 3, and a stirring blade 8 is arranged on the rotating rod 9, and an electric telescopic rod 2 is installed on both sides of the top surface of the kettle body 1, and the electric telescopic rod The output end of the kettle body 2 passes through the top surface of the kettle body 1 and is fixedly connected with a scraper frame 16. A feed pipe 4 is provided on one side surface of the kettle body 1, and a discharge pipe 10 is provided on one side of the bottom surface of the kettle body 1, and a valve 11 is installed on the discharge pipe 10. The polyurethane material is added into the kettle body 1 through the feed pipe 4, and the rotating rod 9 is driven by the first motor 3 to rotate, so that the stirring blade 8 on the rotating rod 9 rotates, and the polyurethane material in the kettle body 1 can be stirred and processed. After the polyurethane material is stirred and dispersed, the scraper frame 16 is moved by the electric telescopic rods 2 on both sides of the top surface of the kettle body 1, so that the scraper frame 16 can move inside the kettle body 1, so that the material adhered to the inner wall of the kettle body 1 can be scraped off to prevent the polyurethane material from remaining on the inner wall of the kettle body 1, and the inner wall of the kettle body 1 can be automatically cleaned, so as to facilitate subsequent normal use.

[0029] In one embodiment, the scraper frame 16 matches the kettle body 1 , so that the scraper frame 16 can be easily moved in the kettle body 1 , thereby facilitating the scraping of materials on the inner wall of the kettle body 1 .

[0030] In one embodiment, the scraper frame 16 is a hollow circular structure. The diameter of the hollow circle on the scraper frame 16 is larger than the diameter of the stirring blade 8 , so that the scraper frame 16 can maintain normal movement in the kettle body 1 .

[0031] In one embodiment, the bearing ring 5 matches the kettle body 1 , wherein the bearing ring 5 can be used to limit the position of the kettle body 1 , thereby facilitating the maintenance of the stability of the kettle body 1 during the rotation process.

[0032] In one embodiment, a movable plate 17 is provided on the front end surface of the support box 7, and the movable plate 17 is fixedly connected to the support box 7 by screws, wherein the components in the support box 7 can be maintained and repaired by loosening the screws and removing the movable plate 17.

[0033] In one embodiment, two electric telescopic rods 2 are provided, and the two electric telescopic rods 2 are evenly distributed on both sides of the top surface of the kettle body 1. By using the electric telescopic rods 2, the scraper frame 16 can be moved in the kettle body 1, thereby facilitating automatic scraping of materials attached to the inner wall of the kettle body 1.

[0034] In one embodiment, a non-slip pad is provided on the bottom surface of the support box 7, and the non-slip pad is made of rubber. The use of the non-slip pad can effectively increase the non-slip effect of the support box 7.

[0035] In one embodiment, the control panel control circuit can be implemented through simple programming by technicians in this field. It is common knowledge in this field and is only used without modification, so the control method and circuit connection will not be described in detail.

[0036] Working principle:

[0037] When in use, the polyurethane material is added into the kettle body 1 through the feed pipe 4, and the first motor 3 drives the rotating rod 9 to rotate, so that the stirring blade 8 on the rotating rod 9 rotates, and the polyurethane material in the kettle body 1 can be stirred and processed. After the polyurethane material is stirred and dispersed, the electric telescopic rods 2 on both sides of the top surface of the kettle body 1 drive the scraper frame 16 to move, so that the scraper frame 16 can move inside the kettle body 1, so that the material adhered to the inner wall of the kettle body 1 can be scraped off, so as to prevent the polyurethane material from remaining on the inner wall of the kettle body 1, and the kettle body 1 can be automatically cleaned. The inner wall of the kettle body 1 is cleaned to facilitate subsequent normal use. While the polyurethane material is stirred, the second motor 13 in the support box 7 is turned on. The second motor 13 drives the first gear 12 to rotate. The first gear 12 drives the second gear 14 on the connecting rod 15 to rotate. By using the bearing ring 5 on the bracket 6, the kettle body 1 at the top of the connecting rod 15 can be rotated, thereby driving the material in the kettle body 1 to rotate, increasing the fluidity of the material in the kettle body 1, thereby facilitating high-speed dispersion of the material, which is beneficial to improving its processing effect.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-speed dispersion kettle for polyurethane, comprising a kettle body (1), characterized in that: A bearing ring (5) is provided around the outer surface of the kettle body (1), and a bracket (6) is provided on the bottom surface of the bearing ring (5); a support box (7) is provided at the bottom end of the bracket (6), and a second motor (13) is installed on one side of the lower surface of the top end of the support box (7); an output end of the second motor (13) passes through the support box (7) and is fixedly connected to a first gear (12); an axle seat is provided at the middle position of the top surface of the support box (7), and a connecting rod (15) is provided in the axle seat; one end of the connecting rod (15) is fixedly connected to the kettle body (1); a second gear (14) is provided on the connecting rod (15), and the second gear (14) is connected to the first gear (12). The first gear (12) is meshed, a first motor (3) is installed at the middle position of the top surface of the kettle body (1), and the output end of the first motor (3) is fixedly connected to a rotating rod (9), and a stirring blade (8) is provided on the rotating rod (9), and an electric telescopic rod (2) is installed on both sides of the top surface of the kettle body (1) on both sides of the first motor (3), and the output end of the electric telescopic rod (2) passes through the top surface of the kettle body (1) and is fixedly connected to a scraper frame (16), a feed pipe (4) is provided on one side surface of the kettle body (1), and a discharge pipe (10) is provided on one side of the bottom surface of the kettle body (1), and a valve (11) is installed on the discharge pipe (10).

2. The high-speed dispersion kettle for polyurethane according to claim 1, characterized in that: The scraper frame (16) matches the kettle body (1).

3. The high-speed dispersion kettle for polyurethane according to claim 1, characterized in that: The scraper frame (16) is a hollow circular structure, and the diameter of the hollow circle on the scraper frame (16) is larger than the diameter of the stirring blade (8).

4. The high-speed dispersion kettle for polyurethane according to claim 1, characterized in that: The bearing ring (5) matches the kettle body (1).

5. The high-speed dispersion kettle for polyurethane according to claim 1, characterized in that: A movable plate (17) is provided on the front end surface of the support box (7), and the movable plate (17) is fixedly connected to the support box (7) by means of screws.

6. The high-speed dispersion kettle for polyurethane according to claim 1, characterized in that: There are two electric telescopic rods (2) in total, and the two electric telescopic rods (2) are evenly distributed on both sides of the top surface of the kettle body (1).

7. The high-speed dispersion kettle for polyurethane according to claim 1, characterized in that: The bottom surface of the support box (7) is provided with an anti-skid pad, and the anti-skid pad is made of rubber.

Citation Information

Patent Citations

  • Novel polyurethane dispersion tank

    CN208244548U