Anticorrosion treatment equipment capable of uniformly spraying pipelines

By designing automated spraying equipment, the spin of the pipe and the reciprocating movement of the nozzle are achieved by using the servo motor and guide rail system, the problems of unstable pipeline fixation and low manual operation efficiency in the prior art are solved, and the spraying efficiency and finished product quality are improved.

CN222358662UActive Publication Date: 2025-01-17王国超 +3
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Patent Information

Application Number
CN202420914437.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-17
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing pipeline spraying equipment cannot stabilize the pipeline and requires manual operation, resulting in low spray efficiency, uneven quality of finished products and high labor costs.

Method used

A device including liquid storage tank, spraying mechanism, guide rail, cylinder, servo motor and other components is designed. The spin of the pipe and the reciprocating movement of the nozzle are realized through the servo motor, and the spraying process is automated to adapt to different lengths of pipeline.

Benefits of technology

It improves the spraying efficiency, reduces labor costs, ensures the uniformity and quality of spraying, and solves the problems of fixed instability and low manual operation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222358662U_ABST
Patent Text Reader

Abstract

The anti-corrosion treatment equipment comprises a liquid storage tank and a spraying mechanism, a guide rail is arranged at the top of a supporting plate, an air cylinder is arranged at the top of the guide rail, a connecting rod is arranged in the air cylinder, a sliding seat is arranged at one end of the connecting rod, a frame rod is arranged in the sliding seat, and the spraying mechanism is arranged on the frame rod. A nozzle is arranged on the surface of the outer side, a right fixing plate slides rightwards through a fixed-point sliding groove, a second fixing head is inserted into the inner wall of a pipeline, the other end of the second fixing head is inserted into a first fixing head, and the right fixing plate can move left and right through the fixed-point sliding groove to adapt to pipelines of different lengths. The rotating shaft drives the second fixing head to rotate, the first fixing head at the other end of the pipeline is driven by the bearing to rotate, so that the pipeline can rotate automatically, the spraying head can spray the pipeline conveniently, the rotating frequency of the servo motor is that the servo motor operates after one side of the pipeline is sprayed, the spraying efficiency is high, the labor cost is reduced, and spraying is uniform.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline anti-corrosion, in particular to an anti-corrosion treatment device which can spray uniformly on pipelines. Background Art

[0002] Pipeline corrosion protection refers to measures to slow down or prevent pipelines from being corroded and deteriorated by the chemical and electrochemical effects of internal and external media or by the metabolic activities of microorganisms. In order to reduce the degree of pipeline corrosion, spraying operations are required inside the pipeline.

[0003] According to the utility model patent number CN217527961U, a pipeline spraying robot includes a support frame, a material storage box is fixedly connected to the upper surface of the support frame, a dust box is fixedly connected to the upper surface of the support frame, a cleaning component is fixedly connected to the left side of the inner wall of the support frame, and two dust hoods are arranged on the upper surface of the cleaning component, and the upper surfaces of the two dust hoods are fixedly connected to the same intermediate pipe. The pipeline spraying robot draws dust gas into the dust box by setting a spraying control component, a driving component, a cleaning roller dust box, an air outlet pipe, a cleaning component and a fan blade, and the gas processed by the dust box is discharged along the air outlet pipe, and at the same time controls the spraying control component to spray the pipeline to be sprayed, thereby avoiding the situation that the surface of the pipeline is adhered to some debris and dust after being placed for a long time, which will affect the bonding effect between the spray paint and the pipeline, and at the same time ensures the spraying effect of the pipeline.

[0004] However, the following problems exist when implementing the above technical solution: the above technical solution cannot stably fix the pipeline, and requires manual use of the spray control component for spraying, resulting in low work efficiency, and cannot ensure uniform spraying, low quality of finished products, and high labor costs. Utility Model Content

[0005] The purpose of the utility model is to provide an anti-corrosion treatment device that can spray pipes evenly, so as to solve the problems proposed in the above-mentioned background technology that the pipes cannot be stably fixed and need to be sprayed manually using a spray control component, resulting in low work efficiency, inability to ensure uniform spraying, low quality of finished products, and high labor costs.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-corrosion treatment equipment that can evenly spray pipelines, comprising a liquid storage tank and a spraying mechanism, a delivery pump is arranged on the left side of the liquid storage tank, a spraying mechanism is arranged at the front end of the liquid storage tank, a bottom plate is arranged at the front end of the liquid storage tank, support plates are arranged on the left and right sides of the top of the bottom plate, a guide rail is opened on the top of the support plate, a cylinder is arranged on the top of the guide rail, a connecting rod is arranged inside the cylinder, a sliding seat is arranged at one end of the connecting rod, a frame rod is arranged inside the sliding seat, and a spray head is arranged on the outer surface of the frame rod.

[0007] Preferably, the spraying mechanism includes a base plate, a support plate, a guide rail, a cylinder, a connecting rod, a slide seat, a frame rod, a spray head, a left fixed plate, a fixed seat, a bearing, a first fixed head, a fixed slot, a right fixed plate, a servo motor, a rotating shaft and a second fixed head. A left fixed plate is arranged at the front end of the base plate, a fixed seat is arranged at the center of the front end of the left fixed plate, a bearing is arranged inside the fixed seat, a first fixed head is arranged inside the bearing, fixed slots are opened on both sides of the top of the base plate, a right fixed plate is arranged at the top of the fixed slot, a servo motor is arranged inside the right fixed plate, a rotating shaft is arranged inside the servo motor, and a second fixed head is arranged at one end of the rotating shaft.

[0008] Preferably, a guide rail is provided on the top of the support plate, and the guide rail corresponds to the support plate one by one.

[0009] Preferably, the guide rail and the cylinder are connected by screws, and the guide rail and the cylinder correspond one to one.

[0010] Preferably, the slide seat and the guide rail are slidably connected, and the outer diameter of the slide seat matches the inner diameter of the guide rail.

[0011] Preferably, the bearing and the first fixed head are connected by a slot, and the bearing and the first fixed head fit tightly.

[0012] Preferably, the fixed-point slide groove is movably connected to the right fixed plate, and the inner diameter of the fixed-point slide groove matches the outer diameter of the right fixed plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The right fixed plate slides to the right through the fixed-point slide groove, and the second fixed head is inserted into the inner wall of the pipe. The other end is inserted into the first fixed head. The fixed-point slide groove can move the right fixed plate left and right to adapt to pipes of different lengths. The servo motor controls the rotation of the shaft, and the shaft drives the second fixed head to rotate. The first fixed head at the other end of the pipe is driven to rotate through the bearing, so that the pipe can rotate by itself, which is convenient for the spray head to spray it. The rotation frequency of the servo motor is operated after the spraying on one side of the pipe is completed, the spraying efficiency is high, the labor cost is reduced, and the spraying is uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the spraying mechanism structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the right side fixing plate of the utility model.

[0019] In the figure: 1, liquid storage tank; 2, delivery pump; 3, spraying mechanism; 301, bottom plate; 302, support plate; 303, guide rail; 304, cylinder; 305, connecting rod; 306, slide seat; 307, rack rod; 308, spray head; 309, left fixed plate; 310, fixed seat; 311, bearing; 312, first fixed head; 313, fixed point slide; 314, right fixed plate; 315, servo motor; 316, rotating shaft; 317, second fixed head. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] See also Figure 1-4 The utility model provides an embodiment: an anti-corrosion treatment device that can evenly spray a pipeline, comprising a liquid storage tank 1 and a spraying mechanism 3, a delivery pump 2 is arranged on the left side of the liquid storage tank 1, a spraying mechanism 3 is arranged at the front end of the liquid storage tank 1, a bottom plate 301 is arranged at the front end of the liquid storage tank 1, support plates 302 are arranged on the left and right sides of the top of the bottom plate 301, a guide rail 303 is opened on the top of the support plate 302, a cylinder 304 is arranged on the top of the guide rail 303, a connecting rod 305 is arranged inside the cylinder 304, a sliding seat 306 is arranged at one end of the connecting rod 305, a frame rod 307 is arranged inside the sliding seat 306, and a spray head 308 is arranged on the outer surface of the frame rod 307.

[0022] Furthermore, the spraying mechanism 3 includes a base plate 301, a support plate 302, a guide rail 303, a cylinder 304, a connecting rod 305, a slide seat 306, a frame rod 307, a spray head 308, a left fixed plate 309, a fixed seat 310, a bearing 311, a first fixed head 312, a fixed slot 313, a right fixed plate 314, a servo motor 315, a rotating shaft 316 and a second fixed head 317. A left fixed plate 309 is arranged at the front end of the base plate 301, a fixed seat 310 is arranged at the front center of the left fixed plate 309, a bearing 311 is arranged inside the fixed seat 310, a first fixed head 312 is arranged inside the bearing 311, fixed slots 313 are opened on both sides of the top of the base plate 301, a right fixed plate 314 is arranged at the top of the fixed slot 313, and a servo motor 315 is arranged inside the right fixed plate 314. Motor 315, a rotating shaft 316 is arranged inside the servo motor 315, a second fixed head 317 is arranged at one end of the rotating shaft 316, the right fixed plate 314 slides to the right through the fixed-point slide groove 313, the second fixed head 317 is inserted into the inner wall of the pipe, and the other end is inserted on the first fixed head 312, the fixed-point slide groove 313 can move the right fixed plate 314 left and right to adapt to pipes of different lengths, the servo motor 315 controls the rotation of the rotating shaft 316, the rotating shaft 316 drives the second fixed head 317 to rotate, the first fixed head 312 at the other end of the pipe is driven to rotate through the bearing 311, so that the pipe can rotate by itself, which is convenient for the spray head 308 to spray it, the rotation frequency of the servo motor 315 is operated after the spraying on one side of the pipe is completed, the spraying efficiency is high, the labor cost is reduced, and the spraying is uniform.

[0023] Furthermore, a guide rail 303 is provided on the top of the support plate 302, and the guide rail 303 corresponds to the support plate 302 one by one. Through such a configuration, the connecting rod 305 drives the slide 306 to slide back and forth in the guide rail 303. When the slide 306 slides, it drives the frame rod 307 to slide back and forth. The back and forth sliding of the frame rod 307 can make the nozzle 308 reciprocate back and forth.

[0024] Furthermore, the guide rail 303 and the cylinder 304 are connected by screws, and the guide rail 303 and the cylinder 304 correspond one to one. Through such a setting, automation can be achieved, and the piston rod of the cylinder 304 transmits the telescopic movement to the connecting rod 305, so that the connecting rod 305 drives the slide seat 306 to slide back and forth in the guide rail 303.

[0025] Furthermore, the slide 306 and the guide rail 303 are slidably connected, and the outer diameter of the slide 306 matches the inner diameter of the guide rail 303. Through such a setting, the piston rod of the cylinder 304 transmits the telescopic movement to the connecting rod 305, so that the connecting rod 305 drives the slide 306 to slide back and forth in the guide rail 303. When the slide 306 slides, it drives the frame rod 307 to slide back and forth. The back and forth sliding of the frame rod 307 can make the nozzle 308 reciprocate back and forth, thereby realizing reciprocating spraying of the pipeline.

[0026] Furthermore, the bearing 311 and the first fixed head 312 are connected by a slot, and the bearing 311 and the first fixed head 312 fit tightly. Through such a setting, the servo motor 315 controls the rotation of the rotating shaft 316, and the rotating shaft 316 drives the second fixed head 317 to rotate. The first fixed head 312 at the other end of the pipeline is driven to rotate by the bearing 311, so that the pipeline can rotate by itself.

[0027] Furthermore, the fixed-point slide groove 313 and the right fixed plate 314 are movably connected, and the inner diameter of the fixed-point slide groove 313 matches the outer diameter of the right fixed plate 314. Through such a setting, the fixed-point slide groove 313 can move the right fixed plate 314 left and right to adapt to pipes of different lengths.

[0028] Working principle: First, the right fixing plate 314 slides to the right through the fixed-point slide groove 313, inserts the second fixing head 317 into the inner wall of the pipe, and then inserts the other end into the first fixing head 312. The fixed-point slide groove 313 can move the right fixing plate 314 left and right to adapt to pipes of different lengths. After fixing it, the delivery pump 2 pumps the liquid in the liquid storage tank 1 and sprays it through the nozzle 308. During the spraying process, the piston rod of the cylinder 304 transmits the telescopic movement to the connecting rod 305, so that the connecting rod 305 drives the slide seat 306 to slide back and forth in the guide rail 303. When the slide seat 306 slides, it drives the rack rod 307 Sliding back and forth, the back and forth sliding of the rack 307 can make the spray head 308 reciprocate back and forth to achieve reciprocating spraying of the pipeline, and then the servo motor 315 controls the rotation of the rotating shaft 316, and the rotating shaft 316 drives the second fixed head 317 to rotate. The first fixed head 312 at the other end of the pipeline is driven to rotate through the bearing 311, so that the pipeline can rotate by itself, which is convenient for the spray head 308 to spray it. The rotation frequency of the servo motor 315 is operated after the spraying on one side of the pipeline is completed. The spraying efficiency is high, the labor cost is reduced, and the spraying is uniform. In this way, the use process of an anti-corrosion treatment equipment that can spray the pipeline uniformly is completed.

[0029] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. An anti-corrosion treatment device capable of uniformly spraying a pipeline, comprising a liquid storage tank (1) and a spraying mechanism (3), characterized in that: A delivery pump (2) is arranged on the left side of the liquid storage tank (1), a spraying mechanism (3) is arranged at the front end of the liquid storage tank (1), a bottom plate (301) is arranged at the front end of the liquid storage tank (1), support plates (302) are arranged on the left and right sides of the top of the bottom plate (301), a guide rail (303) is opened on the top of the support plate (302), a cylinder (304) is arranged on the top of the guide rail (303), a connecting rod (305) is arranged inside the cylinder (304), a sliding seat (306) is arranged at one end of the connecting rod (305), a frame rod (307) is arranged inside the sliding seat (306), and a spray head (308) is arranged on the outer surface of the frame rod (307).

2. The anti-corrosion treatment equipment capable of uniformly spraying a pipeline according to claim 1 is characterized in that: The spraying mechanism (3) comprises a base plate (301), a support plate (302), a guide rail (303), a cylinder (304), a connecting rod (305), a slide seat (306), a frame rod (307), a spray head (308), a left fixed plate (309), a fixed seat (310), a bearing (311), a first fixed head (312), a fixed point slide groove (313), a right fixed plate (314), a servo motor (315), a rotating shaft (316) and a second fixed head (317). The front end of the base plate (301) is provided with a left fixed plate (309), and the left fixed plate (309) A fixed seat (310) is arranged at the center of the front end, a bearing (311) is arranged inside the fixed seat (310), a first fixed head (312) is arranged inside the bearing (311), fixed-point slide grooves (313) are opened on both sides of the top of the bottom plate (301), a right fixed plate (314) is arranged at the top of the fixed-point slide groove (313), a servo motor (315) is arranged inside the right fixed plate (314), a rotating shaft (316) is arranged inside the servo motor (315), and a second fixed head (317) is arranged at one end of the rotating shaft (316).

3. The anti-corrosion treatment equipment capable of uniformly spraying a pipeline according to claim 1 is characterized in that: A guide rail (303) is provided on the top of the support plate (302), and the guide rail (303) corresponds to the support plate (302) one by one.

4. The anti-corrosion treatment equipment capable of uniformly spraying a pipeline according to claim 1 is characterized in that: The guide rail (303) and the cylinder (304) are connected by screws, and the guide rail (303) and the cylinder (304) correspond one to one.

5. The anti-corrosion treatment equipment capable of uniformly spraying a pipeline according to claim 1 is characterized in that: The slide seat (306) and the guide rail (303) are slidably connected, and the outer diameter of the slide seat (306) matches the inner diameter of the guide rail (303).

6. The anti-corrosion treatment equipment capable of uniformly spraying a pipeline according to claim 2, characterized in that: The bearing (311) and the first fixed head (312) are connected by a slot, and the bearing (311) and the first fixed head (312) are tightly fitted.

7. The anti-corrosion treatment equipment capable of uniformly spraying a pipeline according to claim 2, characterized in that: The fixed-point slide groove (313) and the right fixed plate (314) are movably connected, and the inner diameter of the fixed-point slide groove (313) matches the outer diameter of the right fixed plate (314).

Citation Information

Patent Citations

  • Pipeline spraying robot

    CN217527961U