Automatic spraying equipment for proton exchange membrane
By using hinge plates and bearing structures in the automatic spraying equipment of proton exchange membranes and combined with arc sprayers, the problem of different spraying efficiency of exchange membrane parts of different specifications is solved, and a comprehensive and efficient spraying effect is achieved.
Patent Information
- Application Number
- CN202421028407.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-11
AI Technical Summary
When the existing automatic spraying equipment of proton exchange membranes is processed with different spraying efficiency, the spraying efficiency is different, and the full spraying cannot be achieved, and the position of the spray gun cannot be adjusted.
A proton exchange membrane automatic spraying equipment was designed, using a hinge plate and a bearing structure, and the carrier plate is driven by a motor to move up and down and rotate, and combined with an arc sprayer to realize automatic spraying of the exchange membrane parts, ensuring the comprehensiveness of the spraying process and Efficiency.
The comprehensive spraying of exchange membrane parts of different specifications is achieved, the spraying efficiency and quality is improved, and the uniform spraying effect of exchange membrane parts is ensured.
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Figure CN222358685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying, in particular to automatic spraying equipment for proton exchange membranes. Background Art
[0002] Proton exchange membrane, also known as proton membrane or hydrogen ion exchange membrane, is an ion-selective permeable membrane that provides channels for proton migration and transmission, separates gas reactants and blocks electrolytes in batteries. It has high proton conductivity, good mechanical and thermal stability, low gas permeability and chemical compatibility with other battery components. It is the core component of proton exchange membrane fuel cells.
[0003] When optimizing the existing automatic spraying equipment for proton exchange membranes, most of the optimization focuses on improving production efficiency and enhancing spraying quality. For example, the Chinese utility model patent with application number CN201921037784.X discloses "Automatic Spraying Equipment for Proton Exchange Membrane". In this device, by adding a first moving mechanism and a second moving mechanism, the spray tray on which the automatic spraying equipment for proton exchange membranes is placed moves on the spraying platform, and the moving paths of several spray trays are parallel to each other; the spray gun can spray the exchange membranes in the spray trays on multiple moving paths, thereby realizing the batch, synchronous, and streamlined spraying of several base membranes on the same surface, improving production efficiency and enhancing spraying quality.
[0004] Although the above-mentioned proton exchange membrane automatic spraying equipment has certain advantages in improving production efficiency and enhancing spraying quality, it still has certain disadvantages: since the carrier plate on which the exchange membrane is placed is fixed in position, exchange membrane parts of different specifications can only be partially sprayed during the spraying process and cannot be sprayed fully. In addition, the position of the spray gun is fixed and the height position of the exchange membrane part cannot be adjusted, resulting in different spraying efficiencies of exchange membrane parts of different specifications. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In order to solve the above technical problems, the utility model provides an automatic spraying device for proton exchange membrane.
[0007] (II) Technical solution
[0008] Based on this, the utility model provides the following technical solutions: an automatic proton exchange membrane spraying equipment, comprising a spray box, a cover plate, a handle block, a hinge plate and a control panel, the cover plate being hingedly mounted on the top of the spray box by the hinge plate, the handle block being fixedly connected to the front position of the outer upper end surface of the cover plate, and the control panel being mounted at the upper position of the outer side of the spray box; the spray box comprises a spray chamber, a supporting structure, a carrier plate, an arc sprayer, a circuit board and a motor, the supporting structure being mounted at the inner bottom end position of the spray chamber, the carrier plate being movable inside the spray chamber, the outer bottom of the carrier plate being connected to and movably matched with the supporting structure, the arc sprayer being located above the carrier plate, the circuit board being located at the inner rear position of the spray chamber, the motor being embedded and connected inside the spray chamber, and the output end of the motor being connected through and movably matched with the supporting structure.
[0009] Preferably, the supporting structure includes a gear ring base plate, a movable body, a fixed seat and a placement seat, the placement seat is located on the inner side of the gear ring base plate, the fixed seat is located at the middle end position of the upper end surface of the placement seat, and the movable body passes through the interior of the fixed seat.
[0010] Preferably, the movable body includes a gear, a through shaft, a first rocker arm, a connecting shaft, a second rocker arm, a hinge shaft, a first connecting block and a second connecting block. The through shaft is connected to the gear and rotatably cooperates with it. One end of the through shaft is hinged to the first rocker arm. The connecting shaft passes through one end of the second rocker arm. One end of the connecting shaft is hinged to the first rocker arm. The other end of the connecting shaft is pressed and connected to the side end surface of the first connecting block and movably cooperates with it. The hinge shaft passes through one side end of the second rocker arm and movably cooperates with it. The other end of the hinge shaft is connected to the side end surface of the second connecting block and movably cooperates with it.
[0011] Preferably, the cover plate is hinged to the top of the spray chamber by a hinge plate, and the carrier plate is a structural plate that matches the internal shape of the spray chamber, which is convenient for loading the membrane assembly to be sprayed, and the end of the arc sprayer is electrically connected to the circuit board, so that automatic spraying can be performed under program control.
[0012] Preferably, the gear ring base plate is movable at the lower end position on the inner side of the spray chamber, the movable body is connected to the output end of the motor and movably cooperates with it, one end of the movable body is connected to the outer bottom end surface of the carrier plate and movably cooperates with it, the bottom of the placement seat is fixedly connected to the bottom end surface of the spray chamber, the gear ring base plate is annular in shape, and the upper end surface is a tooth surface structure, which can rotate under drive cooperation, the movable body is provided with four groups, and is evenly distributed in a ring shape about the center of the gear ring base plate, the gear ring base plate is meshed with the movable body, and the four groups of movable bodies move synchronously to provide active force for the carrier plate.
[0013] Preferably, the gear is meshingly connected to the gear ring bottom plate and movably cooperates with it, and the through shaft passes through the interior of the fixing seat.
[0014] Preferably, one end of the through shaft is connected to the output end of the motor and movably cooperates with it, the upper end surfaces of the first connecting block and the second connecting block are embedded and connected with the outer lower end surface of the carrier plate, the second swing arm is movably cooperated with the circuit board through the connecting shaft and the first swing arm, the first swing arm can perform a fixed-point swing movement to drive the second swing arm to swing, and then drive the carrier plate to produce up and down displacement changes through the first connecting block and the second connecting block.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides an automatic spraying device for proton exchange membrane, which has the following beneficial effects:
[0017] 1. In this type of automatic spraying equipment for proton exchange membranes, a worker pulls the handle to open the cover, places the proton exchange membrane to be sprayed into the spray box, and then closes the cover to make the spray room a closed space. The worker performs command operations at the control panel, so that the circuit board can control the operation of the arc spray machine under electrical conditions, and the arc spray machine automatically sprays the proton exchange membrane parts carried on the carrier.
[0018] 2. This kind of proton exchange membrane automatic spraying equipment, by setting up a supporting structure, four groups of movable bodies move synchronously, and the first swing arm, the connecting shaft and the second swing arm are therefore linked to cooperate to drive the first connecting block and the second connecting block in the same direction, so as to facilitate driving the carrier plate connected to the first connecting block and the second connecting block to make it move up and down, thereby facilitating the height change of the proton exchange membrane parts carried therein. When the movable body moves quickly, the position of the carrier plate changes quickly, and the proton exchange membrane parts inside it will also swing and vibrate, which is conducive to more comprehensive spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the top view of the spray box of the utility model;
[0021] Figure 3 It is a schematic diagram of the top view of the supporting structure of the utility model;
[0022] Figure 4 It is a schematic diagram of the top view of the structure of the movable body of the utility model;
[0023] Figure 5 It is a three-dimensional structural schematic diagram of the movable body of the utility model.
[0024] In the figure: spray box-1, cover plate-2, handle block-3, hinge plate-4, control panel-5, spray room-11, supporting structure-12, carrier plate-13, arc spray machine-14, circuit board-15, motor-16, gear ring base plate-121, movable body-122, fixed seat-123, placement seat-124, gear-221, through shaft-222, first rocker arm-223, connecting shaft-224, second rocker arm-225, hinge shaft-226, first connecting block-227, second connecting block-228. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-2 A proton exchange membrane automatic spraying device comprises a spray box 1, a cover plate 2, a handle block 3, a hinge plate 4 and a control panel 5. The cover plate 2 is hingedly installed on the top of the spray box 1 through the hinge plate 4, the handle block 3 is fixedly connected to the front position of the outer upper end surface of the cover plate 2, and the control panel 5 is installed at the upper position of the outer side of the spray box 1; the spray box 1 comprises a spray chamber 11, a supporting structure 12, a carrier plate 13, an arc sprayer 14, a circuit board 15 and a motor 16, the supporting structure 12 is installed at the inner bottom end position of the spray chamber 11, the carrier plate 13 moves inside the spray chamber 11, and the outer side of the carrier plate 13 The side bottom is connected to the supporting structure 12 and is movably matched. The arc sprayer 14 is located above the carrier plate 13. The circuit board 15 is located at the rear position inside the spray chamber 11. The motor 16 is embedded and connected inside the spray chamber 11. The output end of the motor 16 is connected to the supporting structure 12 and is movably matched. The cover plate 2 is hinged to the top of the spray chamber 11 through the hinge plate 4. The carrier plate 13 is a structural plate that matches the internal shape of the spray chamber 11, which is convenient for loading the membrane assembly to be sprayed. The end of the arc sprayer 14 is electrically connected to the circuit board 15, and can be automatically sprayed under program control.
[0027] See also Figure 3A proton exchange membrane automatic spraying device, the supporting structure 12 includes a gear ring bottom plate 121, a movable body 122, a fixed seat 123 and a placement seat 124, the placement seat 124 is located on the inner side of the gear ring bottom plate 121, the fixed seat 123 is located at the middle end position of the upper end surface of the placement seat 124, the movable body 122 passes through the interior of the fixed seat 123, the gear ring bottom plate 121 moves at the inner side of the spraying chamber 11, the movable body 122 is connected to the output end of the motor 16 and is movably matched, and the movable body 122 is connected to the output end of the motor 16 and is movably matched. One end of the body 122 is connected to the outer bottom end surface of the carrier plate 13 and is movably matched. The bottom of the placement seat 124 is fixedly connected to the bottom end surface of the spray chamber 11. The gear ring bottom plate 121 is annular in shape, and the upper end surface is a tooth surface structure. It can rotate under driving cooperation. The movable body 122 is provided with four groups, and is evenly distributed in a ring shape about the center of the gear ring bottom plate 121. The gear ring bottom plate 121 is meshed with the movable body 122, and the four groups of movable bodies 122 move synchronously to provide active force for the carrier plate 13.
[0028] See also Figure 4-5 , a proton exchange membrane automatic spraying equipment, the movable body 122 includes a gear 221, a through shaft 222, a first swing rod 223, a connecting shaft 224, a second swing rod 225, a hinge shaft 226, a first connecting block 227 and a second connecting block 228, the through shaft 222 is connected to the gear 221 and rotates together, one end of the through shaft 222 is hinged to the first swing rod 223, the connecting shaft 224 passes through one end of the second swing rod 225, one end of the connecting shaft 224 is hinged to the first swing rod 223, the other end of the connecting shaft 224 is pressed and connected to the side end surface of the first connecting block 227 and movably cooperates, the hinge shaft 226 passes through one side end of the second swing rod 225 and movably cooperates, the hinge shaft 22 The other end of the gear 221 is meshed and connected with the gear ring bottom plate 121 and is movably matched. The through shaft 222 passes through the interior of the fixing seat 123. One end of the through shaft 222 is connected and movably matched with the output end of the motor 16. The upper end surfaces of the first connecting block 227 and the second connecting block 228 are embedded and connected with the outer lower end surface of the carrier plate 13. The second swing rod 225 is movably matched with the circuit board 15 through the connecting shaft 224 and the first swing rod 223. The first swing rod 223 can be swung to a fixed point to drive the second swing rod 225 to swing, and then the carrier plate 13 is driven to produce an up and down displacement change through the first connecting block 227 and the second connecting block 228.
[0029] In summary, the personnel pull the handle block 3 to open the cover plate 2, place the proton exchange membrane to be sprayed into the spray box 1, and then cover the cover plate 2 to make the spray room 11 a closed space. The personnel perform command operations at the control panel 5, so that the circuit board 15 can electrically control the operation of the arc sprayer 14, and the arc sprayer 14 automatically sprays the proton exchange membrane member carried on the carrier plate 13. By setting the supporting structure 12, the driving motor 16, and the through shaft 222 connected to the output end thereof rotates accordingly, and the through connection between the through shaft 222 and the gear 221 makes the through shaft 222 also rotate, and its outer peripheral surface structure meshes with the tooth surface of the gear ring bottom plate 121, thereby driving the gear ring bottom plate 121 to rotate, and then driving the gears 221 at the other three locations to rotate, so that the four groups of movable bodies 122 can move synchronously, and the through shaft 222 can rotate. The shaft 222 rotates with the gear 221, driving the first swing rod 223 connected to the other end of the through shaft 222 to make a fixed-point swing change. The second swing rod 225 is connected to the first swing rod 223 through the connecting shaft 224 and movably cooperates, so that the second swing rod 225 can also make a swing movement. The first swing rod 223, the connecting shaft 224 and the second swing rod 225 are therefore linked to cooperate to drive the first connecting block 227 and the second connecting block 228 in the same direction, so as to facilitate driving the carrier plate 13 connected to the first connecting block 227 and the second connecting block 228 to make it change its position up and down, thereby facilitating the height change of the proton exchange membrane component carried therein. When the movable body 122 moves quickly, the position change of the carrier plate 13 is also fast, and the proton exchange membrane component inside it will also have shaking and vibration, which is conducive to more comprehensive spraying.
[0030] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0031] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A proton exchange membrane automatic spraying equipment, characterized in that: The spray box comprises a spray box (1), a cover plate (2), a handle block (3), a hinge plate (4) and a control panel (5), wherein the cover plate (2) is hingedly mounted on the top of the spray box (1) via the hinge plate (4), the handle block (3) is fixedly connected to the front position of the upper end surface of the outer side of the cover plate (2), and the control panel (5) is mounted at a position slightly above the outer side of the spray box (1); The spray box (1) comprises a spray chamber (11), a supporting structure (12), a carrier plate (13), an arc spray machine (14), a circuit board (15) and a motor (16); the supporting structure (12) is installed at the bottom end of the spray chamber (11); the carrier plate (13) is movable inside the spray chamber (11); the outer bottom of the carrier plate (13) is connected to and movably cooperates with the supporting structure (12); the arc spray machine (14) is located above the carrier plate (13); the circuit board (15) is located at a rearward position inside the spray chamber (11); the motor (16) is embedded and connected inside the spray chamber (11); and the output end of the motor (16) is connected through and movably cooperates with the supporting structure (12).
2. The automatic spraying equipment for proton exchange membrane according to claim 1, characterized in that: The supporting structure (12) comprises a gear ring bottom plate (121), a movable body (122), a fixed seat (123) and a placement seat (124); the placement seat (124) is located on the inner side of the gear ring bottom plate (121); the fixed seat (123) is located at the middle end position of the upper end surface of the placement seat (124); and the movable body (122) passes through the interior of the fixed seat (123).
3. The automatic spraying equipment for proton exchange membrane according to claim 2 is characterized in that: The movable body (122) comprises a gear (221), a through shaft (222), a first swing rod (223), a connecting shaft (224), a second swing rod (225), a hinge shaft (226), a first connecting block (227) and a second connecting block (228); the through shaft (222) is connected to the gear (221) and is rotatably matched; one end of the through shaft (222) is hinged to the first swing rod (223); the connecting shaft (224) passes through one end of the second swing rod (225); one end of the connecting shaft (224) is hinged to the first swing rod (223); the other end of the connecting shaft (224) is pressed and connected to the side end surface of the first connecting block (227) and is movably matched; the hinge shaft (226) passes through one side end of the second swing rod (225) and is movably matched; the other end of the hinge shaft (226) is connected to the side end surface of the second connecting block (228) and is movably matched.
4. The automatic spraying equipment for proton exchange membrane according to claim 1, characterized in that: The cover plate (2) is hinged to the top of the spray chamber (11) through a hinge plate (4); the carrier plate (13) is a structural plate that matches the internal shape of the spray chamber (11) and is convenient for loading the membrane assembly to be sprayed; the end of the arc sprayer (14) is electrically connected to the circuit board (15) so that automatic spraying can be performed under program control.
5. The automatic spraying equipment for proton exchange membrane according to claim 2 is characterized in that: The gear ring bottom plate (121) moves at a lower end position on the inner side of the spray chamber (11); the movable body (122) is connected to the output end of the motor (16) and is movably matched; one end of the movable body (122) is connected to the outer bottom end surface of the carrier plate (13) and is movably matched; the bottom of the placement seat (124) is fixedly connected to the bottom end surface of the spray chamber (11); the gear ring bottom plate (121) is annular in shape, and the upper end surface is a tooth surface structure, which can rotate under driving cooperation; the movable body (122) is provided with four groups, and is evenly distributed in a ring shape about the center of the gear ring bottom plate (121); the gear ring bottom plate (121) and the movable body (122) are meshed and matched, and the four groups of movable bodies (122) move synchronously to provide active force for the carrier plate (13).
6. The automatic spraying equipment for proton exchange membrane according to claim 3 is characterized in that: The gear (221) is meshedly connected and movably matched with the gear ring bottom plate (121), and the through shaft (222) passes through the interior of the fixing seat (123).
7. The automatic spraying equipment for proton exchange membrane according to claim 3 is characterized in that: One end of the through shaft (222) is connected to the output end of the motor (16) and is movably matched. The upper end surfaces of the first connecting block (227) and the second connecting block (228) are embedded and fixedly connected to the outer lower end surface of the carrier plate (13). The second swing rod (225) is movably matched with the circuit board (15) through the connecting shaft (224) and the first swing rod (223). The first swing rod (223) can swing in a fixed direction to drive the second swing rod (225) to swing, thereby driving the carrier plate (13) to produce an upward and downward displacement change through the first connecting block (227) and the second connecting block (228).
Citation Information
Patent Citations
Automatic spraying equipment for proton exchange membrane
CN210449656U