Aluminum alloy machining part cleaning device
By designing a cleaning device for processing aluminum alloy parts, the rotary spraying and reflow filtration system is used to solve the problem of cooling liquid and metal chip cleaning, the recycling and cleaning quality of cleaning liquid is achieved, and labor intensity and resource waste are reduced.
Patent Information
- Application Number
- CN202421121371.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The prior art cannot effectively clean the coolant and metal chips on the surface of aluminum alloy processing parts, and the cleaning equipment is unreasonable, resulting in the inability to recycle the cleaning liquid and waste of resources.
Aluminum alloy processing parts cleaning device is designed, including a rack, cleaning cover, turntable, spray pipe, water tank, filter and return water system. It is used by rotating the spray cleaning liquid and reflowing to the water tank for filtering and recycling, and A water heater is installed in the water tank to improve the cleaning quality and combine it with an air-drying cooling pipe to reduce labor intensity.
It realizes efficient cleaning of aluminum alloy processing parts, ensures the recycling of cleaning liquid, improves cleaning quality, reduces labor intensity and enhances the safety of the equipment.
Smart Images

Figure CN222358884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a cleaning device for aluminum alloy processing parts. Background Art
[0002] Foot valve parts are usually made of aluminum alloy through machining. When machining foot valve parts, coolant is usually required for cooling. At the same time, metal chips will be attached to the surface. When the machine tool is blown and cleaned, the coolant and metal chips attached to the surface cannot be cleaned well, which makes the subsequent assembly operation inconvenient.
[0003] In the prior art, some cleaning methods are carried out manually, which is time-consuming, labor-intensive, and has the disadvantages of unstable cleaning quality. Some cleaning methods are carried out by equipment, but the existing cleaning equipment is not designed reasonably, so it cannot clean the coolant and metal chips well, and it cannot recycle the cleaning liquid well, resulting in waste.
[0004] Therefore, how to provide an aluminum alloy processing parts cleaning device with a simpler and more reasonable structural design, which can better clean foot valve parts and recycle the cleaning fluid, has become a technical problem to be solved by technical personnel in this field. Utility Model Content
[0005] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the utility model is how to provide an aluminum alloy processing parts cleaning device with a simpler and more reasonable structural design, which can better clean foot valve parts and recycle the cleaning fluid.
[0006] To achieve the above-mentioned purpose, the utility model provides an aluminum alloy processing parts cleaning device, comprising a frame, a cleaning cover is arranged at the upper end of the frame, the cleaning cover comprises a horizontal supporting plate at the lower end, a turntable is arranged above the supporting plate and can rotate horizontally, a driving structure is arranged under the supporting plate, the working end of the driving structure is connected with the turntable and can drive the turntable to rotate horizontally; it is characterized in that a workpiece limiting mechanism is arranged on one side above the turntable and is used for placing the workpiece to be cleaned; a spray pipe is also arranged on the supporting plate, and a nozzle arranged toward the turntable is arranged on the spray pipe; the cleaning cover comprises a front side plate on the front side, and a workpiece placement inlet is arranged on the front side plate; it also comprises a water tank, a water outlet pipe is connected to the water tank, a water pump and a filter are arranged on the water outlet pipe, and the far end of the water outlet pipe is connected to the spray pipe; and a return water port is penetrated through the rear side of the support plate, and the return water port is connected to the water tank through a return water cylinder.
[0007] Thus, when the above device is working, the staff puts the workpiece to be cleaned from the inlet into the workpiece limiting mechanism, the device starts, the turntable rotates and drives the workpiece to rotate, the water pump starts working and sends the cleaning liquid (water) to the spray pipe through the outlet pipe, the nozzle on the spray pipe sprays the workpiece for cleaning, and the sprayed cleaning liquid flows out from the return water port behind the support plate and flows back to the water tank through the return water cylinder. At the same time, the filter arranged on the outlet pipe filters the cleaning liquid, so that the cleaning liquid can be better recycled. The above device can better clean the coolant and metal chips on the foot valve parts, and can also better recycle the cleaning liquid.
[0008] As an optimization, a water heater is also provided in the water tank.
[0009] In this way, the above device can heat the cleaning liquid according to the cleaning requirements, thereby improving the cleaning quality.
[0010] As an optimization, a mounting plate is provided on the water tank, and the water pump is provided on the mounting plate, and the water inlet end of the water pump passes through the vertical hole provided on the mounting plate and extends into the water tank; the water outlet pipe includes a front section of the water outlet pipe, and the front section of the water outlet pipe is connected to the water outlet end of the water pump, and the distal end of the front section of the water outlet pipe is connected to the water inlet end of the filter; the water outlet pipe also includes a rear section of the water outlet pipe, and the rear section of the water outlet pipe is connected to the water outlet end of the filter, and the distal end of the rear section of the water outlet pipe is connected to the spray pipe.
[0011] In this way, by providing the mounting plate, it is more convenient to install and arrange the water pump and also to arrange the filter.
[0012] As an optimization, a three-way valve and a return pipe are also included, and the three connecting ports of the three-way valve are respectively connected to the far end of the rear section of the outlet pipe, the spray pipe and the return pipe; and the far end of the return pipe is connected to the water tank.
[0013] In this way, by setting up a three-way valve and a return pipe, the three-way valve can control the flow direction of the cleaning liquid. When cleaning is to be completed, the cleaning liquid flows to the nozzle. When cleaning is not required, it directly flows to the return pipe and returns to the water tank.
[0014] As an optimization, a bypass pipe is connected to the front section of the water outlet pipe, and the far end of the bypass pipe is connected to the water tank; and a control valve is arranged on the bypass pipe.
[0015] In this way, the safety of equipment use is improved by designing bypass pipes and control valves.
[0016] As an optimization, the water tank is arranged at the rear side of the frame; the filter is arranged at the outer side of one longitudinal end of the frame.
[0017] In this way, the layout of the entire device is made more compact and more reasonable.
[0018] As an optimization, the spray pipe includes a horizontal section of the spray pipe arranged above the rear side of the corresponding turntable, and both ends of the horizontal section of the spray pipe are respectively connected with a vertical section of the spray pipe arranged vertically downward, and a bottom section of the spray pipe is connected between the lower ends of the two vertical sections of the spray pipe, so that the spray pipe as a whole is designed to be a closed rectangular structure; a plurality of downwardly arranged nozzles are arranged on the horizontal section of the spray pipe, and horizontally inwardly arranged nozzles are respectively arranged on the inner side of the upper end of the vertical section of the spray pipe.
[0019] In this way, the arrangement of the nozzles is more reasonable, and the workpiece can be sprayed and cleaned better.
[0020] As an optimization, it also includes an air-drying cooling pipe, which includes a horizontal section of the air-drying cooling pipe arranged on the upper front side of the corresponding turntable, and both ends of the horizontal section of the air-drying cooling pipe are respectively connected with a vertical section of the air-drying cooling pipe arranged vertically downward, and a bottom section of the air-drying cooling pipe is connected between the lower ends of the two vertical sections of the air-drying cooling pipe, so that the air-drying cooling pipe is designed as a closed rectangular structure as a whole; a plurality of air-drying cooling air outlet holes arranged in the wall thickness direction are arranged on the inner circumferential wall of the air-drying cooling pipe; and an air-drying cooling connecting pipe arranged vertically upward is connected to the horizontal section of the air-drying cooling pipe, and the far end of the air-drying cooling connecting pipe is used to be connected to the air compressor equipment.
[0021] In this way, by providing an air-drying and cooling pipe, the cleaned workpiece can be air-dried and cooled, thereby reducing the workload.
[0022] As an optimization, the workpiece limiting mechanism includes limiting claws arranged in pairs on the turntable, the limiting claws are designed in a U-shaped structure, and two claw rods designed in an L-shape are connected to the outside of the limiting claws at intervals.
[0023] In this way, the design of the workpiece limiting mechanism is simpler and can better adapt to different workpieces.
[0024] As an optimization, a safety door is arranged on the front side plate and corresponding to the insertion entrance, and a driving cylinder is arranged between the safety door and the front side plate. The piston rod end of the driving cylinder is connected to the safety door and can drive the safety door cover to be arranged on the insertion entrance.
[0025] In this way, by designing a safety door, it is possible to prevent the cleaning fluid from splashing to the outside and to improve the safety of the operation.
[0026] Furthermore, the driving structure includes a driving motor installed below the supporting plate, and a motor shaft of the driving motor is connected to the turntable.
[0027] In summary, the above-mentioned device layout design is simpler and more reasonable. The cleaning quality of the workpiece can be improved by heating the cleaning liquid and arranging the nozzles. By designing air drying and cooling, manpower can be saved and labor intensity can be reduced. The cleaning liquid can also be recycled. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of an aluminum alloy processing parts cleaning device in a specific implementation manner of the utility model.
[0029] Figure 2 yes Figure 1 Left view of .
[0030] Figure 3 yes Figure 1 main view.
[0031] Figure 4 yes Figure 1 Top view of the .
[0032] Figure 5 yes Figure 1 Schematic diagram of the structure after rotation by an angle.
[0033] Figure 6 yes Figure 1 Schematic diagram of the structure after omitting the cleaning cover.
[0034] Figure 7 yes Figure 6 A locally enlarged schematic diagram of position A in FIG.
[0035] Figure 8 yes Figure 6 Schematic diagram of the structure after rotation by an angle. DETAILED DESCRIPTION
[0036] The present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific manner, and therefore cannot be understood as a limitation on the present invention. The terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0037] like Figures 1 to 8The invention discloses a cleaning device for aluminum alloy processed parts, comprising a frame 1, a cleaning cover 2 is arranged at the upper end of the frame, the cleaning cover comprises a horizontal supporting plate 3 at the lower end, a turntable 4 is arranged above the supporting plate and can rotate horizontally, a driving structure is arranged below the supporting plate, the working end of the driving structure is connected with the turntable and can drive the turntable to rotate horizontally; a workpiece limiting mechanism 5 is arranged on one side above the turntable and is used to place the workpiece to be cleaned; a spray pipe 6 is also arranged on the supporting plate, and a nozzle 7 arranged toward the turntable is arranged on the spray pipe; the cleaning cover comprises a front side plate 8 on the front side, and a workpiece placing inlet 9 is arranged on the front side plate; the cleaning cover also comprises a water tank 10, a water outlet pipe 11 is connected to the water tank, a water pump 12 and a filter 13 are arranged on the water outlet pipe, and the far end of the water outlet pipe is connected to the spray pipe; and a water return port is penetrated through the rear side of the supporting plate, and the water return port is connected to the water tank through a water return cylinder 14.
[0038] Thus, when the above device is working, the staff puts the workpiece to be cleaned from the inlet into the workpiece limiting mechanism, the device starts, the turntable rotates and drives the workpiece to rotate, the water pump starts working and sends the cleaning liquid (water) to the spray pipe through the outlet pipe, the nozzle on the spray pipe sprays the workpiece for cleaning, and the sprayed cleaning liquid flows out from the return water port behind the support plate and flows back to the water tank through the return water cylinder. At the same time, the filter arranged on the outlet pipe filters the cleaning liquid, so that the cleaning liquid can be better recycled. The above device can better clean the coolant and metal chips on the foot valve parts, and can also better recycle the cleaning liquid.
[0039] In this specific embodiment, a water heater 15 is also provided in the water tank.
[0040] In this way, the above device can heat the cleaning liquid according to the cleaning requirements, thereby improving the cleaning quality.
[0041] In this specific embodiment, a mounting plate 16 is provided on the water tank, and the water pump is provided on the mounting plate, and the water inlet end of the water pump passes through the vertical hole provided on the mounting plate and extends into the water tank; the water outlet pipe includes a front section 17 of the water outlet pipe, and the front section of the water outlet pipe is connected to the water outlet end of the water pump, and the distal end of the front section of the water outlet pipe is connected to the water inlet end of the filter; the water outlet pipe also includes a rear section 18 of the water outlet pipe, and the rear section of the water outlet pipe is connected to the water outlet end of the filter, and the distal end of the rear section of the water outlet pipe is connected to the spray pipe.
[0042] In this way, by providing the mounting plate, it is more convenient to install and arrange the water pump and also to arrange the filter.
[0043] In this specific embodiment, a three-way valve 19 and a return pipe 20 are also included, and the three connecting ports of the three-way valve are respectively connected to the far end of the rear section of the outlet pipe, the spray pipe and the return pipe; and the far end of the return pipe is connected to the water tank.
[0044] In this way, by setting up a three-way valve and a return pipe, the three-way valve can control the flow direction of the cleaning liquid. When cleaning is to be completed, the cleaning liquid flows to the nozzle. When cleaning is not required, it directly flows to the return pipe and returns to the water tank.
[0045] In this specific embodiment, a bypass pipe 21 is connected to the front section of the water outlet pipe, and the far end of the bypass pipe is connected to the water tank; and a control valve 22 is provided on the bypass pipe.
[0046] In this way, the safety of equipment use is improved by designing bypass pipes and control valves.
[0047] In this specific implementation manner, the water tank is arranged at the rear side of the frame; and the filter is arranged at the outer side of one longitudinal end of the frame.
[0048] In this way, the layout of the entire device is made more compact and more reasonable.
[0049] In this specific embodiment, the spray pipe includes a horizontal section 23 of the spray pipe arranged above the rear side of the corresponding turntable, and both ends of the horizontal section of the spray pipe are respectively connected with a vertical section 24 of the spray pipe arranged vertically downward, and a bottom section 25 of the spray pipe is connected between the lower ends of the two vertical sections of the spray pipe, so that the spray pipe as a whole is designed to be a closed rectangular structure; a plurality of nozzles arranged downward are arranged on the horizontal section of the spray pipe, and nozzles arranged horizontally inward are respectively arranged on the inner side of the upper end of the vertical section of the spray pipe.
[0050] In this way, the arrangement of the nozzles is more reasonable, and the workpiece can be sprayed and cleaned better.
[0051] In this specific embodiment, it also includes an air-drying cooling pipe, which includes an air-drying cooling pipe horizontal section 26 arranged above the front side of the corresponding turntable, and both ends of the horizontal section of the air-drying cooling pipe are respectively connected with an air-drying cooling pipe vertical section 27 arranged vertically downward, and an air-drying cooling pipe bottom section 28 is connected between the lower ends of the two air-drying cooling pipe vertical sections, so that the air-drying cooling pipe is designed as a closed rectangular structure as a whole; a plurality of air-drying cooling air outlet holes arranged in the wall thickness direction are arranged on the inner peripheral wall of the air-drying cooling pipe; and an air-drying cooling connecting pipe 29 arranged vertically upward is connected to the horizontal section of the air-drying cooling pipe, and the far end of the air-drying cooling connecting pipe is used to be connected to the air compressor equipment.
[0052] In this way, by providing an air-drying and cooling pipe, the cleaned workpiece can be air-dried and cooled, thereby reducing the workload.
[0053] In this specific embodiment, the workpiece limiting mechanism includes limiting claws 30 arranged in pairs on the turntable. The limiting claws are designed in a U-shaped structure, and two L-shaped claw rods 31 are connected to the outside of the limiting claws at intervals.
[0054] In this way, the design of the workpiece limiting mechanism is simpler and can better adapt to different workpieces.
[0055] In this specific embodiment, a safety door 32 is arranged on the front side plate and corresponding to the insertion port, and a driving cylinder 33 is arranged between the safety door and the front side plate. The piston rod end of the driving cylinder is connected to the safety door and can drive the safety door cover to be connected to the insertion port.
[0056] In this way, by designing a safety door, it is possible to prevent the cleaning fluid from splashing to the outside and to improve the safety of the operation.
[0057] Furthermore, the driving structure includes a driving motor installed below the supporting plate, and a motor shaft of the driving motor is connected to the turntable.
[0058] In summary, the above-mentioned device layout design is simpler and more reasonable. The cleaning quality of the workpiece can be improved by heating the cleaning liquid and arranging the nozzles. By designing air drying and cooling, manpower can be saved and labor intensity can be reduced. The cleaning liquid can also be recycled.
[0059] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A cleaning device for aluminum alloy processing parts, comprising a frame, a cleaning cover is arranged at the upper end of the frame, the cleaning cover comprises a horizontal support plate at the lower end, a turntable is arranged above the support plate and can rotate horizontally, a driving structure is arranged below the support plate, and a working end of the driving structure is connected to the turntable and can drive the turntable to rotate horizontally; characterized in that: A workpiece limiting mechanism is provided on one side above the turntable and is used for placing the workpiece to be cleaned; a spray pipe is also provided on the support plate, and a nozzle arranged toward the turntable is arranged on the spray pipe; the cleaning cover includes a front side plate on the front side, and a workpiece placement inlet is arranged on the front side plate; it also includes a water tank, a water outlet pipe is connected to the water tank, a water pump and a filter are arranged on the water outlet pipe, and the far end of the water outlet pipe is connected to the spray pipe; and a return water port is provided through the rear side of the support plate, and the return water port is connected to the water tank through a return water cylinder.
2. The aluminum alloy processing parts cleaning device according to claim 1, characterized in that: A water heater is also arranged in the water tank.
3. The aluminum alloy processing parts cleaning device according to claim 1, characterized in that: A mounting plate is provided on the water tank, and the water pump is provided on the mounting plate. The water inlet end of the water pump passes through the vertical hole provided on the mounting plate and penetrates into the water tank; the water outlet pipe includes a front section of the water outlet pipe, and the front section of the water outlet pipe is connected to the water outlet end of the water pump, and the distal end of the front section of the water outlet pipe is connected to the water inlet end of the filter; the water outlet pipe also includes a rear section of the water outlet pipe, and the rear section of the water outlet pipe is connected to the water outlet end of the filter, and the distal end of the rear section of the water outlet pipe is connected to the spray pipe.
4. The aluminum alloy processing parts cleaning device according to claim 3, characterized in that: It also includes a three-way valve and a return pipe, and the three connecting ports of the three-way valve are respectively connected to the far end of the rear section of the outlet pipe, the spray pipe and the return pipe; and the far end of the return pipe is connected to the water tank.
5. The aluminum alloy processing parts cleaning device according to claim 3, characterized in that: A bypass pipe is also connected to the front section of the water outlet pipe, the far end of the bypass pipe is connected to the water tank; and a control valve is arranged on the bypass pipe.
6. The aluminum alloy processing parts cleaning device according to claim 1, characterized in that: The water tank is arranged at the rear side of the frame; the filter is arranged at the outer side of one longitudinal end of the frame.
7. The aluminum alloy processing parts cleaning device according to claim 1, characterized in that: The spray pipe includes a horizontal section of the spray pipe arranged above the rear side of the corresponding turntable, and both ends of the horizontal section of the spray pipe are respectively connected with a vertical section of the spray pipe arranged vertically downward, and a bottom section of the spray pipe is connected between the lower ends of the two vertical sections of the spray pipe, so that the spray pipe is designed as a closed rectangular structure as a whole; a plurality of nozzles arranged downward are arranged on the horizontal section of the spray pipe, and nozzles arranged horizontally inward are respectively arranged on the inner side of the upper end of the vertical section of the spray pipe.
8. The aluminum alloy processing parts cleaning device according to claim 7, characterized in that: It also includes an air-drying cooling pipe, which includes a horizontal section of the air-drying cooling pipe arranged above the front side of the corresponding turntable, and both ends of the horizontal section of the air-drying cooling pipe are respectively connected with a vertical section of the air-drying cooling pipe arranged vertically downward, and a bottom section of the air-drying cooling pipe is connected between the lower ends of the two vertical sections of the air-drying cooling pipe, so that the air-drying cooling pipe is designed as a closed rectangular structure as a whole; a plurality of air-drying cooling air outlet holes arranged in the wall thickness direction are arranged on the inner peripheral wall of the air-drying cooling pipe; and an air-drying cooling connecting pipe arranged vertically upward is connected to the horizontal section of the air-drying cooling pipe, and the far end of the air-drying cooling connecting pipe is used to be connected to the air compressor equipment.
9. The aluminum alloy processing parts cleaning device according to claim 1, characterized in that: The workpiece limiting mechanism comprises limiting claws arranged in pairs on the rotating disk, the limiting claws are designed in a U-shaped structure, and two claw rods designed in an L-shape are connected to the outside of the limiting claws at intervals.
10. The aluminum alloy processing parts cleaning device according to claim 1, characterized in that: A safety door is arranged on the front side plate and corresponding to the insertion opening, a driving cylinder is arranged between the safety door and the front side plate, the piston rod end of the driving cylinder is connected to the safety door and can drive the safety door cover to be arranged on the insertion opening.