Quick rolling device for hot-rolled ribbed steel bars
By using multiple sets of rolling rollers and cooling components driven by toothed concave wheels and gears in the hot-rolled ribbed steel bar rolling device, the problem of inaccurate rolling accuracy is solved, and uniform rolling and rapid cooling of steel bars is achieved. Improve production efficiency and product quality, and realize the recycling of cooling water.
Patent Information
- Application Number
- CN202420282435.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The existing hot-rolled ribbed steel bar rolling equipment has inaccurate position accuracy during the rolling process, resulting in uneven distribution of steel bar stress, making it difficult to ensure the accuracy of the product size and shape.
A rapid rolling device including a workbench, a motor, a toothed concave wheel, a toothed belt, a gear and a rolling roller was designed. The gear and a rotation shaft were driven by a motor and the toothed belt were driven by a motor, using multiple sets of The rolling roller is gradually formed, combining the cooling components to achieve rapid cooling through the split pipe and nozzle, ensuring accurate and efficient rolling.
The stable and rapid rolling of steel bars is achieved, ensuring the uniformity of product quality and the improvement of production efficiency. At the same time, the rolling efficiency and output are improved by recycling cooling water resources.
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Figure CN222359004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical production equipment, in particular to a hot-rolled ribbed steel bar rapid rolling device. Background Art
[0002] Hot-rolled ribbed steel bars are one of the commonly used steel materials in the construction industry. They increase the bond with concrete by forming ribs on the surface during the hot rolling process, thereby improving the overall stability of the structure. The production process of hot-rolled ribbed steel bars is to process the steel into a certain shape and size through a rolling machine at high temperature, and then stabilize its size and structure through cooling. This type of steel bar is widely used in various concrete structures such as floor slabs, beams, columns, etc. in construction to improve the bearing capacity and seismic resistance of buildings. Through rapid rolling, the size and shape of the steel bar can be better controlled, so that it has a more uniform rib distribution and better mechanical properties, such as high strength and good toughness.
[0003] After searching, a steel bar rolling device is disclosed in the announcement number: CN201815541U, including a base: a fixed seat is arranged at the upper end of the base, a pair of rolling shafts are rotatably installed in the middle of the fixed seat, a motor is also installed at the upper end of the base, a driving gear is fixedly installed at the front end of the motor output shaft, a passive gear is fixedly installed at one end of the rolling shaft, and the driving gear is meshed with the passive gear; the rolling shaft is a metal rod, and its outer wall has a plurality of annular protrusions. The utility model can conveniently and quickly roll raw materials into a plurality of steel bars by installing a pair of rolling shafts in the fixed seat, and the shafts have a plurality of protrusions to form a plurality of forming holes, which greatly improves work efficiency and creates economic benefits for the enterprise. In this application, the raw materials can be conveniently and quickly rolled into a plurality of steel bars by a structural method of forming a plurality of forming holes with a plurality of protrusions on the shaft. Any slight deviation in the setting will cause the size and shape of the steel bars to not meet the standards, and it is difficult to stably control their accuracy. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a hot-rolled ribbed steel bar rapid rolling device, which aims to improve the problem of uneven stress distribution of the steel bars caused by inaccurate position accuracy when rolling the steel bars.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a hot-rolled ribbed steel bar rapid rolling device, comprising a workbench, a motor is fixedly connected to the inside of the workbench, a toothed cam wheel 1 is fixedly connected to the output end of the motor, a toothed belt is rotatably connected to the inside of the workbench, the toothed belt is meshed with the toothed cam wheel 1, a toothed cam wheel 2 is rotatably connected to the inside of the workbench, the toothed cam wheel 2 is meshed with the toothed belt, a rotating shaft is fixedly connected to the outer wall of the rotating shaft, a gear 2 is fixedly connected to the inside of the workbench, the gear 1 is rotatably connected to the gear 2, the upper surface of the workbench is fixedly connected to a fixed plate 1, a rolling roller is fixedly connected to the upper side of the outer wall of the rotating shaft, the outer wall of the rolling roller is rotatably connected to the inside of the fixed plate 1, one end of the rotating shaft is rotatably connected to the fixed plate 2, and a cooling component is arranged on the upper surface of the workbench.
[0006] Furthermore, the cooling assembly includes a cooling bin and a cooling box, the lower surface of the cooling box is fixedly connected to the lower surface of the cooling bin, and the lower surface of the cooling bin is fixedly connected to the upper surface of the workbench.
[0007] Furthermore, a shunt pipe is fixedly connected to the interior of the cooling box, and an outer wall of the shunt pipe is fixedly connected to the interior of the cooling bin.
[0008] Furthermore, a branch pipe is fixedly connected inside the diversion pipe, and a nozzle is fixedly connected inside the branch pipe.
[0009] Furthermore, the outer wall of the nozzle is fixedly connected to the inside of the diverter pipe, and the inside of the cooling bin is fixedly connected with an inclined plate.
[0010] Furthermore, a water pipe is fixedly connected to the interior of the cooling bin, and a filter box is fixedly connected to the interior of the water pipe.
[0011] Furthermore, a valve is provided on the outer wall of the water pipe, and one end of the water pipe is fixedly connected to the inside of the cooling box.
[0012] Furthermore, the outer wall of the filter box is fixedly connected to the outer wall of the cooling box.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, firstly, a motor is used to drive a toothed cam wheel to rotate, and a toothed belt is used to drive another toothed cam wheel and a rotating shaft to rotate, and gear 2 drives the rotating shaft on the other side to rotate synchronously, and a rolling roller rolls the steel bar and conveys it forward, and a fixed plate can limit the rotating shaft to prevent deviation, and multiple groups of rolling rollers are gradually formed to achieve precise rolling, thereby solving the problem of uneven stress distribution of steel bars caused by inaccurate precision when rolling steel bars, achieving stable and rapid rolling of steel bars, ensuring uniform quality of steel bars, and accelerating the rolling speed, thereby improving production efficiency and product quality.
[0015] 2. In the utility model, cooling water is first transported from the cooling box to the branch pipe through the shunt pipe and sprayed out from the nozzle to quickly cool the rolled steel bars to improve the rolling efficiency. Excess cooling water flows into the water pipe through the inclined plate and returns to the cooling box after filtration, realizing the recycling of resources and achieving the effect of quickly cooling the steel bars, thereby greatly improving the production speed of the steel bars and increasing the output to meet the market demand. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of a hot-rolled ribbed steel bar rapid rolling device proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the lower surface structure of a fixed plate of a hot-rolled ribbed steel bar rapid rolling device proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of a fixed plate of a hot-rolled ribbed steel bar rapid rolling device proposed by the utility model;
[0019] Figure 4 This is a schematic diagram of the internal structure of a cooling chamber of a hot-rolled ribbed steel bar rapid rolling device proposed by the utility model;
[0020] Figure 5 The utility model discloses a schematic diagram of the structure of a cooling chamber on one side of a hot-rolled ribbed steel bar rapid rolling device.
[0021] Legend:
[0022] 1. Workbench; 2. Motor; 3. Toothed cam wheel 1; 4. Toothed belt; 5. Toothed cam wheel 2; 6. Gear 1; 7. Rotating shaft; 8. Gear 2; 9. Fixed plate 1; 10. Rolling roller; 11. Fixed plate 2; 12. Cooling bin; 13. Cooling box; 14. Diverter pipe; 15. Branch pipe; 16. Nozzle; 17. Inclined plate; 18. Water pipe; 19. Filter box; 20. Valve. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-3 , the utility model provides an embodiment: a hot-rolled ribbed steel bar rapid rolling device, including a workbench 1, the workbench 1 is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a toothed cam wheel 3, the workbench 1 is rotatably connected with a toothed belt 4, the toothed belt 4 is meshed with the toothed cam wheel 3, the workbench 1 is rotatably connected with a toothed cam wheel 2 5, the toothed cam wheel 2 5 is meshed with the toothed belt 4, the toothed cam wheel 2 5 is fixedly connected with a rotating shaft 7, the outer wall of the rotating shaft 7 is fixedly connected with a gear 2 8, the workbench 1 is rotatably connected with a gear 6, the gear 6 is meshed with the gear 2 8, the upper surface of the workbench 1 is fixedly connected with a fixed plate 9, the upper side of the outer wall of the rotating shaft 7 is fixedly connected with a rolling roller 10, the outer wall of the rolling roller 10 is rotatably connected to the inside of the fixed plate 9, one end of the rotating shaft 7 is rotatably connected with a fixed plate 2 11, and a cooling component is arranged on the upper surface of the workbench 1;
[0025] Specifically, the heated steel bar is first passed through two rolling rollers 10, and then the output end of the motor 2 drives the toothed cam 1 3 to rotate, and the toothed cam 2 5 is further driven to rotate through the toothed belt 4. The rotation of the toothed cam 2 5 will drive the rotating shaft 7 to rotate, so that the gear 2 8 drives the rotating shafts 7 on both sides to rotate at the same time, and finally the rotating shaft 7 drives the two rolling rollers 10 to roll the steel bar and transport it forward at the same time. In this process, the fixed plate 2 11 plays a role in limiting the two rotating shafts 7 to prevent deviation, thereby ensuring the accuracy of the rolling process. Multiple groups of rolling rollers 10 are preset on the upper surface of the workbench 1 to achieve the purpose of gradual rolling and forming, which can greatly improve the production efficiency under the premise of ensuring the rolling quality.
[0026] Reference Figure 1 , Figure 4 and Figure 5 The cooling assembly includes a cooling bin 12 and a cooling box 13, the lower surface of the cooling box 13 is fixedly connected to the lower surface of the cooling bin 12, and the lower surface of the cooling bin 12 is fixedly connected to the upper surface of the workbench 1;
[0027] Specifically, the cooling water in the cooling box 13 in the cooling assembly is used to cool the steel bars in the cooling bin 12 .
[0028] A shunt pipe 14 is fixedly connected to the interior of the cooling box 13, the outer wall of the shunt pipe 14 is fixedly connected to the interior of the cooling bin 12, a branch pipe 15 is fixedly connected to the interior of the shunt pipe 14, a nozzle 16 is fixedly connected to the interior of the branch pipe 15, the outer wall of the nozzle 16 is fixedly connected to the interior of the shunt pipe 14, an inclined plate 17 is fixedly connected to the interior of the cooling bin 12, a water pipe 18 is fixedly connected to the interior of the cooling bin 12, a filter box 19 is fixedly connected to the interior of the water pipe 18, a valve 20 is arranged on the outer wall of the water pipe 18, one end of the water pipe 18 is fixedly connected to the interior of the cooling box 13, and the outer wall of the filter box 19 is fixedly connected to the outer wall of the cooling box 13;
[0029] Specifically, first, the cooling water in the cooling box 13 is sent to the inside of the branch pipe 15 through the shunt pipe 14 to achieve effective distribution of the cooling water. Under the action of the shunt pipe 14, the cooling water is transported to the branch pipe 15 and further distributed to the nozzle 16. The nozzle 16 sprays the cooling water to quickly cool the rolled steel bars. At the same time, the excess cooling water will flow into the inside of the water pipe 18 through the inclined plate 17. At the same time, the excess cooling water can be filtered through the filter box 19 to remove impurities and sediments therein to ensure the cleanliness of the cooling water. The filtered cooling water is again sent to the inside of the cooling box 13 through the water pipe 18 for reuse, thereby achieving an effective resource saving effect.
[0030] Working principle: When the hot-rolled ribbed steel bar fast rolling device is needed, first pass the heated steel bar through the two rolling rollers 10, then turn on the motor 2 inside the workbench 1, and drive the toothed cam 1 3 to rotate through the output end of the motor 2, thereby driving the toothed cam 2 5 to rotate through the toothed belt 4, and then driving the rotating shaft 7 to rotate through the toothed cam 2 5, and then driving the rotating shafts 7 on both sides to rotate simultaneously through the gear 2 8, and then driving the two rolling rollers 10 through the rotating shaft 7 to roll the steel bar while conveying it forward, and while rolling, the steel bar passes through the fixed plate 2 11 The two rotating shafts 7 are limited to prevent deviation. Since a plurality of rolling rollers 10 are preset on the upper surface of the workbench 1, rolling forming is performed step by step, thereby achieving a fast and stable rolling effect. The cooling water inside the cooling box 13 is then sent to the branch pipe 15, and at the same time, it is sprayed out through the nozzle 16 to quickly cool the rolled steel bars, thereby accelerating the rolling efficiency. At the same time, excess cooling water flows into the water pipe 18 through the inclined plate 17, and then is filtered through the filter box 19 and finally sent to the cooling box 13 for reuse, thereby achieving a resource-saving effect.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hot-rolled ribbed steel bar rapid rolling device, comprising a workbench (1), characterized in that: The workbench (1) is fixedly connected to a motor (2) inside, and the output end of the motor (2) is fixedly connected to a toothed cam wheel (3). The workbench (1) is rotatably connected to a toothed belt (4) inside, and the toothed belt (4) is meshed with the toothed cam wheel (3). The workbench (1) is rotatably connected to a toothed cam wheel (5) inside, and the toothed cam wheel (5) is meshed with the toothed belt (4). The toothed cam wheel (5) is fixedly connected to a rotating shaft (7) inside, and the outer wall of the rotating shaft (7) is fixedly connected to the rotating shaft (7). The workbench (1) is connected to gear 2 (8), the interior of which is rotatably connected to gear 1 (6), and gear 1 (6) meshes with gear 2 (8). The upper surface of the workbench (1) is fixedly connected to a fixed plate 1 (9), and the upper side of the outer wall of the rotating shaft (7) is fixedly connected to a rolling roller (10), and the outer wall of the rolling roller (10) is rotatably connected to the interior of the fixed plate 1 (9). One end of the rotating shaft (7) is rotatably connected to a fixed plate 2 (11), and a cooling component is provided on the upper surface of the workbench (1).
2. The hot-rolled ribbed steel bar rapid rolling device according to claim 1, characterized in that: The cooling assembly comprises a cooling bin (12) and a cooling box (13), wherein the lower surface of the cooling box (13) is fixedly connected to the lower surface of the cooling bin (12), and the lower surface of the cooling bin (12) is fixedly connected to the upper surface of the workbench (1).
3. The device for rapidly rolling hot-rolled ribbed steel bars according to claim 2, characterized in that: A shunt pipe (14) is fixedly connected to the interior of the cooling box (13), and an outer wall of the shunt pipe (14) is fixedly connected to the interior of the cooling bin (12).
4. The device for rapidly rolling hot-rolled ribbed steel bars according to claim 3, characterized in that: The branch pipe (15) is fixedly connected inside the flow distribution pipe (14), and the branch pipe (15) is fixedly connected inside the flow distribution pipe (15).
5. The device for rapidly rolling hot-rolled ribbed steel bars according to claim 4, characterized in that: The outer wall of the nozzle (16) is fixedly connected to the inside of the diverter pipe (14), and the inside of the cooling bin (12) is fixedly connected to an inclined plate (17).
6. The device for rapidly rolling hot-rolled ribbed steel bars according to claim 3, characterized in that: The interior of the cooling bin (12) is fixedly connected to a water pipe (18), and the interior of the water pipe (18) is fixedly connected to a filter box (19).
7. A hot-rolled ribbed steel bar rapid rolling device according to claim 6, characterized in that: The outer wall of the water pipe (18) is provided with a valve (20), and one end of the water pipe (18) is fixedly connected to the inside of the cooling box (13).
8. The device for rapidly rolling hot-rolled ribbed steel bars according to claim 7, characterized in that: The outer wall of the filter box (19) is fixedly connected to the outer wall of the cooling box (13).
Citation Information
Patent Citations
Steel bar rolling device
CN201815541U