The present application relates to the field of
boiler water-cooled wall state monitoring, and provides a water-cooled
wall stress real-time evaluation and hierarchical early warning method and
system, which obtains structure characteristic data, accumulates
running time length data and monitoring log information of the water-cooled wall, extracts water-cooled wall running state data, constructs
stress evaluation basic data, calculates stress influence correction factors in combination with
thermal load fluctuation data, medium flow
rate change rate and working condition
switching frequency data of the water-cooled wall in a preset time period, dynamically optimizes the
stress evaluation basic data according to the stress influence correction factors, obtains more accurate
stress evaluation optimization data, compares the stress evaluation optimization data with a preset stress safety threshold, and performs hierarchical early warning. The present application integrates multiple source information, comprehensively considers the influence of equipment body characteristics, real-time state and dynamic working condition, improves the accuracy and response speed of stress evaluation under
variable load conditions, realizes real-time monitoring and early risk early warning of the water-cooled wall structure safety state, and provides
technical support for boiler
safe operation and intelligent maintenance.