Sand box suitable for molding slag basin

By designing a sand box with inclined side walls and a wooden mold limiting structure, the problems of molding sand waste and uneven sand mold wall thickness during the molding of large slag basins were solved, achieving a more efficient production process.

CN222359228UActive Publication Date: 2025-01-17FUJIAN XINGHANG MECHANICAL CASTING
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Patent Information

Application Number
CN202420223725.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-01-17
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During the process of forming a large slag basin, conical sand needs to be filled between the inner wall of the sand box and the outer wall of the slag basin wooden mold, resulting in waste of mold sand and uneven wall thickness of the sand mold.

Method used

A sand box with inclined side walls was designed, and a wooden mold limiting structure was set up in the sand box. Through these structures, the wooden mold of the slag basin was stably fixed, reducing the amount of sand filling and ensuring uniform wall thickness of the sand mold.

Benefits of technology

By reducing the use and waste of molding sand, the problem of uneven thickness of the outer wall of the sand mold is avoided, and the professionalism and efficiency of production are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sand box comprises a sand box body, a sand mold cavity is formed in the sand box body, a slag basin wood mold is arranged in the sand mold cavity, a sand filling area is formed between the outer wall of the slag basin wood mold and the inner wall of the sand mold cavity, and a wood mold limiting structure is arranged on the inner wall of the sand mold cavity; the side wall of the sand box body is an inclined surface corresponding to the slag basin wood mold; the sand box body comprises an upper sand box, a middle sand box and a lower sand box which are sequentially overlapped from top to bottom, the lower sand box is overlapped on a bottom plate, each of the upper sand box, the middle sand box and the lower sand box comprises an inner frame wall, and the upper end and the lower end of each inner frame wall are horizontally bent outwards to form an upper overlapping plate and a lower overlapping plate; rib plates connected with the upper lap joint plate and the lower lap joint plate are evenly distributed on the outer wall of the inner frame wall at intervals. The sand box is reasonable in design, use and waste of molding sand are reduced through the sand box with the inclined side wall, meanwhile, the position of the slag basin wood mold is directly fixed through the wood mold limiting structure, the problem that the thickness of the outer wall of the sand mold is not uniform is solved, and specialized production is facilitated.
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Description

Technical Field

[0001] The utility model relates to a sand box suitable for slag basin shaping. Background Art

[0002] At present, when forming a large slag basin, since the slag basin has a tapered outer wall, conical molding sand needs to be filled between the inner wall of the sand box and the outer wall of the slag basin wooden mold, resulting in a large amount of molding sand waste. In addition, the position of the wooden mold in the sand box is generally determined by manual experience, so there is a problem of uneven sand mold wall thickness. Summary of the invention

[0003] In view of this, the purpose of the present invention is to overcome the deficiencies in the above-mentioned prior art and provide a sand box suitable for slag basin shaping.

[0004] The present invention is implemented by the following scheme: a sand box suitable for slag basin molding: comprising a sand box body, a sand mold cavity is arranged in the sand box body, a slag basin wooden mold is arranged inside the sand mold cavity, a sand filling area is formed between the outer wall of the slag basin wooden mold and the inner wall of the sand mold cavity, a wooden mold limiting structure is arranged on the inner wall of the sand mold cavity; the side wall of the sand box body is an inclined surface corresponding to the slag basin wooden mold.

[0005] Furthermore, the sand box body includes an upper sand box, a middle sand box, and a lower sand box which are overlapped in sequence from top to bottom, and the lower sand box is overlapped on a bottom plate. The upper sand box, the middle sand box, and the lower sand box all include an inner frame wall, and the upper and lower ends of the inner frame wall are horizontally bent outward to form an upper overlapping plate and a lower overlapping plate. Ribs connecting the upper overlapping plate and the lower overlapping plate are evenly distributed on the outer wall of the inner frame wall.

[0006] Furthermore, transverse connecting columns for lifting the sand box are symmetrically arranged on the left and right outer walls of the inner frame wall and the bottom plate.

[0007] Furthermore, the inner frame walls of the middle sand box and the lower sand box are both inclined walls with a larger upper opening and a larger lower opening, the inner frame wall of the upper sand box is a vertical wall, the lower opening of the middle sand box is butted against the upper opening of the lower sand box, the lower opening of the upper sand box is butted against the upper opening of the middle sand box, the lower end surface of the lower sand box is overlapped on the bottom plate, and the inner frame walls of the upper sand box, the middle sand box and the lower sand box and the bottom plate form a sand mold cavity.

[0008] Furthermore, limiting grooves are arranged on the four corners of the bottom plate, and limiting blocks are arranged on the lower overlapping plates of the lower sand box corresponding to the limiting grooves.

[0009] Furthermore, the wooden mold limiting structure includes a plurality of vertical limit plates, which are spaced apart on the inner wall of the sand mold cavity, and the inner edges of the vertical limit plates are abutted against the outer wall of the slag basin wooden mold. Each vertical limit plate corresponds to the upper sand box, the middle sand box, and the lower sand box, and is divided into three separate limit plates, namely, upper, middle, and lower, and the outer edges of the separate limit plates are connected to the inner walls of the inner frame walls of the corresponding upper sand box, the middle sand box, and the lower sand box.

[0010] Furthermore, the slag basin wooden mold is basin-shaped, with its mouth facing downward and inverted on a bottom plate, a recess is provided on the bottom plate corresponding to the edge of the mouth of the slag basin wooden mold, and a filling port is provided on the bottom of the slag basin wooden mold.

[0011] Compared with the prior art, the present invention has the following beneficial effects: reasonable design, reducing the use and waste of molding sand through the sand box with inclined side walls, and directly fixing the position of the slag basin wooden mold through the wooden mold limiting structure, avoiding the problem of uneven thickness of the outer wall of the sand mold, and facilitating professional production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the top view of the structure of the medium sand box of the utility model.

[0014] In the figure: 1-sand box body; 2-sand mold cavity; 3-slag basin wooden mold; 4-sand filling area; 5-upper sand box; 6-middle sand box; 7-lower sand box; 8-bottom plate; 9-inner frame wall; 10-upper lap plate; 11-lower lap plate; 12-rib plate; 13-transverse column; 14-limiting groove; 15-limiting block; 16-vertical limiting plate; 17-split limiting plate; 18-molding sand; 19-allowance groove; 20-filling port. DETAILED DESCRIPTION

[0015] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0016] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0017] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0018] like Figure 1-2 As shown, a sand box suitable for slag basin molding: comprising a sand box body 1, a sand mold cavity 2 is arranged in the sand box body, a slag basin wooden mold 3 is arranged inside the sand mold cavity, a sand filling area 4 is formed between the outer wall of the slag basin wooden mold and the inner wall of the sand mold cavity, and a wooden mold limiting structure is arranged on the inner wall of the sand mold cavity; the side wall of the sand box body is an inclined surface corresponding to the slag basin wooden mold, and when in use, the slag basin wooden mold is stably fixed in the sand box body by the wooden mold limiting structure, and then the sand filling amount is reduced by the inclined side wall of the sand box body.

[0019] In this embodiment, for the sake of reasonable design, the sand box body includes an upper sand box 5, a middle sand box 6, and a lower sand box 7 which are overlapped in sequence from top to bottom. The construction of the sand box body is realized by three layers of sand boxes. At the same time, the lower sand box is overlapped on a bottom plate 8. The upper sand box, the middle sand box, and the lower sand box all include an inner frame wall 9. The upper and lower ends of the inner frame wall are horizontally bent outward to form an upper overlap plate 10 and a lower overlap plate 11. Ribs 12 connecting the upper overlap plate and the lower overlap plate are evenly distributed on the outer wall of the inner frame wall. The ribs are used to reinforce the structure. The lower overlap plate of the upper sand box is overlapped on the upper overlap plate of the middle sand box, and the lower overlap plate of the middle sand box is overlapped on the upper overlap plate of the lower sand box.

[0020] In this embodiment, transverse connecting columns 13 for lifting the sand boxes are symmetrically arranged on the left and right outer walls of the inner frame wall and the bottom plate to facilitate the movement of each layer of sand boxes.

[0021] In this embodiment, for the sake of reasonable design, the inner frame walls of the middle sand box and the lower sand box are both inclined walls with a larger upper opening and a lower opening, the inclination degree of the middle sand box and the lower sand box matches the outer wall of the wooden mold, the inner frame wall of the upper sand box is a vertical wall, the lower opening of the middle sand box is butt-jointed with the upper opening of the lower sand box, the lower opening of the upper sand box is butt-jointed with the upper opening of the middle sand box, the lower end surface of the lower sand box is overlapped on the bottom plate, the inner frame walls of the upper sand box, the middle sand box and the lower sand box and the bottom plate form a sand mold cavity, and since the upper sand box is already close to the bottom of the wooden mold, that is, close to the smallest size of the wooden mold, it does not need to be tilted additionally.

[0022] In this embodiment, in order to place the lower sand box, limiting grooves 14 are provided at the four corners of the bottom plate, and limiting blocks 15 are provided on the lower lap plate of the lower sand box corresponding to the limiting grooves to facilitate the positioning and placement of the lower sand box.

[0023] In this embodiment, the wooden mold limiting structure includes a plurality of vertical limiting plates 16, which are distributed on the inner wall of the sand mold cavity at intervals, that is, the vertical limiting plates are arranged around the inner wall of the sand mold cavity, and the inner edges of the vertical limiting plates are abutted against the outer wall of the slag basin wooden mold. Each vertical limiting plate is divided into upper, middle and lower three split limiting plates 17 corresponding to the upper sand box, the middle sand box and the lower sand box, and the outer edges of the split limiting plates are connected to the inner walls of the inner frame walls of the corresponding upper sand box, the middle sand box and the lower sand box. The middle wooden mold is limited by the vertical limiting plates so that the wall thickness of the filled molding sand is uniform. At the same time, since each vertical limiting plate is divided into upper, middle and lower three split limiting plates corresponding to the upper sand box, the middle sand box and the lower sand box can complete the overlap by sliding them onto the wooden mold through the corresponding split limiting plates after the molding sand 18 is filled in the sand box below.

[0024] In this embodiment, for the sake of reasonable design, the slag basin wooden mold is in the shape of a basin, with the basin mouth of the slag basin wooden mold facing downward and inverted on the bottom plate, and a yield groove 19 is provided on the bottom plate corresponding to the basin edge of the slag basin wooden mold, and a filling port 20 is provided on the bottom of the slag basin wooden mold.

[0025] Unless otherwise stated, any technical solution disclosed in the above utility model, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any technician in the field should understand that the preferred numerical range is only a numerical value with a more obvious technical effect or representative value among many feasible numerical values. Since there are too many numerical values ​​to be exhaustive, the utility model discloses only some numerical values ​​to illustrate the technical solution of the utility model, and the numerical values ​​listed above should not constitute a limitation on the scope of protection of the utility model.

[0026] If the words "first", "second" and so on are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish the components. Unless otherwise stated, the above words have no special meaning.

[0027] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except when it is obviously impossible to use an one-piece molding process).

[0028] In addition, the orientations or positional relationships indicated by terms such as "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", and "outside" used in any of the technical solutions disclosed in the above-mentioned utility model are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent. Unless otherwise stated, the terms used to indicate shapes used in any of the technical solutions disclosed in the above-mentioned utility model include shapes that are approximate, similar or close to them.

[0029] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A sand box suitable for slag basin shaping, characterized by: It includes a sand box body, wherein a sand mold cavity is arranged inside the sand box body, a slag basin wooden mold is arranged inside the sand mold cavity, a sand filling area is formed between the outer wall of the slag basin wooden mold and the inner wall of the sand mold cavity, and a wooden mold limiting structure is arranged on the inner wall of the sand mold cavity; the side wall of the sand box body is an inclined surface corresponding to the slag basin wooden mold.

2. The sand box suitable for slag basin molding according to claim 1, characterized in that; The sand box body includes an upper sand box, a middle sand box, and a lower sand box which are overlapped in sequence from top to bottom. The lower sand box is overlapped on a bottom plate. The upper sand box, the middle sand box, and the lower sand box all include inner frame walls. The upper and lower ends of the inner frame walls are horizontally bent outward to form upper overlapping plates and lower overlapping plates. Ribs connecting the upper overlapping plates and the lower overlapping plates are evenly distributed on the outer wall of the inner frame wall.

3. The sand box suitable for slag basin molding according to claim 2, characterized in that; The inner frame wall and the outer walls on the left and right sides of the bottom plate are both symmetrically arranged front and back on transverse connecting columns for lifting the sand box.

4. The sand box suitable for slag basin molding according to claim 2, characterized in that; The inner frame walls of the middle sand box and the lower sand box are both inclined walls with a larger upper opening and a larger lower opening. The inner frame wall of the upper sand box is a vertical wall. The lower opening of the middle sand box is butted against the upper opening of the lower sand box, and the lower opening of the upper sand box is butted against the upper opening of the middle sand box. The lower end surface of the lower sand box is overlapped on the bottom plate. The inner frame walls of the upper sand box, the middle sand box and the lower sand box and the bottom plate form a sand mold cavity.

5. The sand box suitable for slag basin molding according to claim 2, characterized in that; Limiting grooves are arranged at four corners of the bottom plate, and limiting blocks are arranged on the lower overlapping plates of the lower sand box corresponding to the limiting grooves.

6. The sand box suitable for slag basin molding according to claim 2, characterized in that; The wooden mold limiting structure includes a plurality of vertical limiting plates, which are spaced apart on the inner wall of the sand mold cavity, and the inner edges of the vertical limiting plates are abutted against the outer wall of the slag basin wooden mold. Each vertical limiting plate is divided into upper, middle and lower three split limiting plates corresponding to the upper sand box, the middle sand box and the lower sand box, and the outer edges of the split limiting plates are connected to the inner walls of the inner frame walls of the corresponding upper sand box, the middle sand box and the lower sand box.

7. The sand box suitable for slag basin molding according to claim 2, characterized in that; The slag basin wooden mold is in a basin shape, with its mouth facing downward and inverted on a bottom plate, a recess is provided on the bottom plate corresponding to the edge of the mouth of the slag basin wooden mold, and a filling port is provided on the bottom of the slag basin wooden mold.