Three-head parallel ultrasonic welding machine

By introducing electric telescopic rods and laser detection sensors into three-head parallel ultrasonic welding machine, the problems of fixed and low safety of welding machines are solved, and the adjustment of welding machines and the safety of welding machines are achieved.

CN222359436UActive Publication Date: 2025-01-17HARMAN ULTRASONIC TECH (TAICANG) CO LTD
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Patent Information

Application Number
CN202421020235.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-17
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing three-head parallel ultrasonic welding machine has a fixed position, and the distance between the welding machines cannot be adjusted. The range of use is limited, and the lack of safety protection structures leads to low safety.

Method used

A three-head parallel ultrasonic welding machine including an electric telescopic rod and a laser detection sensor is designed. The distance between the welding machines is adjusted through the electric telescopic rod and connected to the controller through the laser detection sensor to avoid accidentally touching and starting.

Benefits of technology

The adjustability of welding machine spacing is realized, the applicability is improved, and the safety is improved through laser detection sensors to prevent mistouching and starting.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222359436U_ABST
Patent Text Reader

Abstract

The utility model discloses a three-head parallel ultrasonic welding machine which comprises a machining table, a controller is fixedly installed at the front end of the outer surface of the upper end of the machining table, supporting feet are fixedly installed at the four corners of the outer surface of the lower end of the machining table, and a fixed ultrasonic welding machine and a movable ultrasonic welding machine are arranged on the upper portion of the machining table. The number of the movable ultrasonic welding machines is two, and the two movable ultrasonic welding machines are located on the left side and the right side of the fixed ultrasonic welding machine. According to the three-head parallel ultrasonic welding machine, the movable ultrasonic welding machine can be driven to move through operation of the electric telescopic rod, so that the distance between the movable ultrasonic welding machine and the fixed ultrasonic welding machine is adjusted, the applicability is improved, the protection effect is achieved through the arranged surrounding plate, and the practicability is high. And a laser detection sensor is arranged and is connected with the controller, so that the situation that the machine is mistakenly touched and started when the arms of the technicians are not retracted is avoided, and the safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of three-head parallel ultrasonic welding machines, in particular to a three-head parallel ultrasonic welding machine. Background Art

[0002] The main function of the ultrasonic welding machine's three-piece assembly is to convert electrical energy into mechanical vibration energy, emit ultrasonic vibration signals during welding, and transmit the vibration signals to the welding position through the welding head, causing the workpiece to generate high temperature in a very short time, thereby realizing the welding operation.

[0003] The three-head parallel ultrasonic welding machine in the prior art has the following disadvantages when used:

[0004] 1. In the prior art, the positions of the three groups of ultrasonic welding machines are fixed, the distance between the three groups of ultrasonic welding machines cannot be adjusted, and the scope of use is limited;

[0005] 2. The prior art lacks a safety protection structure. When loading and unloading materials, workers may accidentally touch the switch, causing the ultrasonic welder to start by mistake, which is less safe.

[0006] For this purpose, we propose a three-head parallel ultrasonic welding machine. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] In view of the shortcomings of the prior art, the utility model provides a three-head parallel ultrasonic welding machine, which is convenient for adjusting the distance between the ultrasonic welding machines, improves applicability, and is convenient for improving safety, etc., and can effectively solve the problems in the background technology.

[0009] (II) Technical solution

[0010] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a three-head parallel ultrasonic welding machine, comprising a processing table, a controller is fixedly installed on the front end of the outer surface of the upper end of the processing table, and legs are fixedly installed on the four corners of the outer surface of the lower end of the processing table. A fixed ultrasonic welding machine and a mobile ultrasonic welding machine are arranged on the upper part of the processing table. The number of the mobile ultrasonic welding machines is two groups, and the two groups of mobile ultrasonic welding machines are located on the left and right sides of the fixed ultrasonic welding machine. A panel is fixedly installed on the outer surface of the upper end of the processing table, and laser detection sensors are fixedly installed on the left and right sides of the front end of the inner wall of the panel. The lower end of the fixed ultrasonic welding machine A first support plate is fixedly installed on the left and right sides of the outer surface, the number of the first support plates is two groups, and a fixed base is fixedly installed between the lower end outer surfaces of the two groups of the first support plates, the left and right sides of the outer surface of the lower end of the mobile ultrasonic welding machine are fixedly installed with a second support plate, the number of the second support plates is two groups, and a mobile base is fixedly installed between the lower end outer surfaces of the two groups of the second support plates, a guide rail is provided at the lower part of the mobile base, a fixed block is fixedly installed on one side of the middle part of the outer surface of the upper end of the mobile base, sliding grooves are provided on the left and right sides of the outer surface of the lower end of the mobile base, and electric telescopic rods are fixedly installed at the rear ends of the outer surfaces of both ends of the enclosure.

[0011] Preferably, the lower end outer surface of the fixed base is fixedly connected to the rear end of the middle part of the upper end outer surface of the processing table, and the lower end outer surface of the movable base is slidably connected to the upper end outer surface of the processing table.

[0012] Preferably, the number of the guide rails is four groups, and the four groups of guide rails are fixedly installed on the left and right sides of the rear end of the upper outer surface of the processing table.

[0013] Preferably, the movable base is slidably connected to the outer wall of the guide rail via a sliding groove.

[0014] Preferably, the outer wall of the piston rod in the electric telescopic rod slides through the enclosure and is fixedly connected to the outer surface of one side of the fixed block.

[0015] Preferably, the laser detection sensor and the fixed ultrasonic welding machine are both electrically connected to the controller.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a three-head parallel ultrasonic welding machine, which has the following beneficial effects:

[0018] 1. This three-head parallel ultrasonic welding machine can drive the mobile ultrasonic welding machine to move through the operation of the electric telescopic rod, so as to adjust the distance between the mobile ultrasonic welding machine and the fixed ultrasonic welding machine, thereby improving applicability.

[0019] 2. This three-head parallel ultrasonic welding machine plays a protective role through the set enclosure, and through the set laser detection sensor, the laser detection sensor is connected to the controller to prevent the machine from being accidentally started when the technician's arm is not retracted, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is a schematic diagram of the overall structure of a three-head parallel ultrasonic welding machine.

[0021] Figure 2 The utility model is a partial structural schematic diagram of a three-head parallel ultrasonic welding machine.

[0022] Figure 3 This utility model is a three-head parallel ultrasonic welding machine Figure 2 Enlarged view of point A in the middle.

[0023] Figure 4 The utility model is a schematic diagram of the structure of a central panel of a three-head parallel ultrasonic welding machine.

[0024] In the figure: 1. processing table; 2. support feet; 3. controller; 4. enclosure; 5. electric telescopic rod; 6. laser detection sensor; 7. fixed ultrasonic welding machine; 8. mobile ultrasonic welding machine; 9. fixed base; 10. mobile base; 11. first support plate; 12. guide rail; 13. second support plate; 14. slide groove; 15. fixed block. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] This embodiment is a three-head parallel ultrasonic welding machine.

[0027] like Figure 1-4As shown, it includes a processing table 1, a controller 3 is fixedly installed on the front end of the outer surface of the upper end of the processing table 1, and legs 2 are fixedly installed on the four corners of the outer surface of the lower end of the processing table 1. A fixed ultrasonic welding machine 7 and a mobile ultrasonic welding machine 8 are arranged on the upper part of the processing table 1. The number of the mobile ultrasonic welding machines 8 is two groups, and the two groups of mobile ultrasonic welding machines 8 are located on the left and right sides of the fixed ultrasonic welding machine 7. A panel 4 is fixedly installed on the outer surface of the upper end of the processing table 1, and laser detection sensors 6 are fixedly installed on the left and right sides of the front end of the inner wall of the panel 4. A first support plate 11 is fixedly installed on the left and right sides of the outer surface of the lower end of the fixed ultrasonic welding machine 7. There are two groups of support plates 11, and a fixed base 9 is fixedly installed between the lower end outer surfaces of the two groups of first support plates 11. Second support plates 13 are fixedly installed on the left and right sides of the lower end outer surface of the mobile ultrasonic welding machine 8. There are two groups of second support plates 13, and a mobile base 10 is fixedly installed between the lower end outer surfaces of the two groups of second support plates 13. A guide rail 12 is provided at the lower part of the mobile base 10, and a fixed block 15 is fixedly installed on one side of the middle part of the upper end outer surface of the mobile base 10. Slide grooves 14 are provided on the left and right sides of the lower end outer surface of the mobile base 10, and electric telescopic rods 5 are fixedly installed on the rear ends of the outer surfaces of both ends of the enclosure 4.

[0028] The lower end outer surface of the fixed base 9 is fixedly connected to the rear end of the middle part of the upper end outer surface of the processing table 1, and the lower end outer surface of the movable base 10 is slidably connected to the upper end outer surface of the processing table 1; there are four groups of guide rails 12, and the four groups of guide rails 12 are fixedly installed on the left and right sides of the rear end of the upper end outer surface of the processing table 1; the movable base 10 is slidably connected to the outer wall of the guide rail 12 through the slide groove 14; the outer wall of the piston rod in the electric telescopic rod 5 slides through the enclosure 4 and is fixedly connected to the outer surface of one side of the fixed block 15; the laser detection sensor 6 and the fixed ultrasonic welding machine 7 are both electrically connected to the controller 3.

[0029] It should be noted that the utility model is a three-head parallel ultrasonic welding machine. The processing table 1, controller 3, fixed ultrasonic welding machine 7 and mobile ultrasonic welding machine 8 recorded in the text all belong to the prior art, which can be effectively known to technicians in the relevant technical field, and the details are not repeated here. The fixed block 15 is driven to move by the operation of the electric telescopic rod 5, and the fixed block 15 drives the mobile base 10 to move. The mobile base 10 moves along the guide rail 12 through the slide groove 14, thereby driving the mobile ultrasonic welding machine 8 to move, so that the distance between the mobile ultrasonic welding machine 8 and the fixed ultrasonic welding machine 7 is adjusted to improve applicability. The enclosure 4 is provided to play a protective role. The laser detection sensor 6 is provided, and the laser detection sensor 6, the fixed ultrasonic welding machine 7 and the mobile ultrasonic welding machine 8 are all electrically connected to the controller 3 to prevent the machine from being accidentally started when the technician's arm has not been retracted, thereby improving safety.

[0030] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A three-head parallel ultrasonic welding machine, comprising a processing table (1), a controller (3) is fixedly installed at the front end of the outer surface of the upper end of the processing table (1), and legs (2) are fixedly installed at the four corners of the outer surface of the lower end of the processing table (1), and a fixed ultrasonic welding machine (7) and a mobile ultrasonic welding machine (8) are arranged on the upper part of the processing table (1), and the number of the mobile ultrasonic welding machines (8) is two groups, and the two groups of the mobile ultrasonic welding machines (8) are located on the left and right sides of the fixed ultrasonic welding machine (7), characterized in that: A panel (4) is fixedly mounted on the outer surface of the upper end of the processing table (1), and laser detection sensors (6) are fixedly mounted on the left and right sides of the front end of the inner wall of the panel (4). First support plates (11) are fixedly mounted on the left and right sides of the outer surface of the lower end of the fixed ultrasonic welding machine (7), and the number of the first support plates (11) is two groups. A fixed base (9) is fixedly mounted between the lower end outer surfaces of the two groups of the first support plates (11). A first support plate (11) is fixedly mounted on the left and right sides of the outer surface of the lower end of the mobile ultrasonic welding machine (8). Two support plates (13), the number of the second support plates (13) is two groups, a movable base (10) is fixedly installed between the lower end outer surfaces of the two groups of the second support plates (13), a guide rail (12) is arranged at the lower part of the movable base (10), a fixed block (15) is fixedly installed on one side of the middle part of the upper end outer surface of the movable base (10), a slide groove (14) is provided on the left and right sides of the lower end outer surface of the movable base (10), and an electric telescopic rod (5) is fixedly installed at the rear end of the outer surface of both ends of the enclosure (4).

2. The three-head parallel ultrasonic welding machine according to claim 1, characterized in that: The lower end outer surface of the fixed base (9) is fixedly connected to the rear end of the middle part of the upper end outer surface of the processing table (1), and the lower end outer surface of the movable base (10) is slidably connected to the upper end outer surface of the processing table (1).

3. The three-head parallel ultrasonic welding machine according to claim 2, characterized in that: The number of the guide rails (12) is four groups, and the four groups of the guide rails (12) are fixedly mounted on the left and right sides of the rear end of the outer surface of the upper end of the processing table (1).

4. The three-head parallel ultrasonic welding machine according to claim 3, characterized in that: The movable base (10) is slidably connected to the outer wall of the guide rail (12) via a sliding groove (14).

5. The three-head parallel ultrasonic welding machine according to claim 4, characterized in that: The outer wall of the piston rod in the electric telescopic rod (5) slides through the enclosure (4) and is fixedly connected to the outer surface of one side of the fixed block (15).

6. The three-head parallel ultrasonic welding machine according to claim 5, characterized in that: The laser detection sensor (6) and the fixed ultrasonic welding machine (7) are both electrically connected to the controller (3).