Blanking machine for valve rod machining

By designing a discharger for valve stem processing, using telescopic rod, displacement plate and cylinder-driven components, the problems of high cost of robots and irregular hopper design during valve stem discharge process are solved, and flexible conduction and regularity are achieved Cutting down, reducing costs and improving discharge efficiency.

CN222359765UActive Publication Date: 2025-01-17新乡市远东阀门有限公司
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Patent Information

Application Number
CN202420938917.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing valve stem discharge methods have the problem of high cost of robotic handles and mechanical gripping, and irregular design angles of the hopper lead to bumps.

Method used

Design a feeding machine for valve stem processing, including a workbench and a feeding mechanism, using components such as telescopic rod, upper side displacement plate, fixed horizontal bar and semi-circular groove to achieve flexible conduction and intermittent rules through cylinder drive The process of loading.

Benefits of technology

It realizes low-cost flexible conduction and regular discharge, avoids bumps in the valve stem during discharge process, and improves discharge efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking machine for valve rod machining. The blanking machine comprises a workbench and a blanking mechanism. The left end of the workbench is fixedly connected with a discharging plate through a second mounting frame, sliding rails which are symmetrical front and back are arranged at the bottom end of the workbench, sliding blocks are slidably connected into the sliding rails, and the upper ends of the two sliding blocks are fixedly connected with a bottom side displacement plate; the discharging mechanism comprises telescopic rods, upper side displacement plates, fixing transverse strips and semicircular arc grooves, the telescopic rods are arranged at the four corners of the upper surface of the bottom side displacement plate correspondingly, the telescopic ends of the four telescopic rods are fixedly connected with the lower end of the upper side displacement plate, and the fixing transverse strips are evenly distributed on the upper surface of the upper side displacement plate; according to the blanking machine for valve rod machining, the manufacturing cost is low, flexible conduction can be achieved, and meanwhile intermittent and regular blanking can also be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve stem processing, in particular to a blanking machine for valve stem processing. Background Art

[0002] The valve stem is an important part of the valve, used for transmission, connected to the actuator or handle, and directly drives the valve core to move or rotate to achieve the valve opening or closing or regulating effect:

[0003] After the valve stem is manufactured, it needs to be discharged to a dedicated discharge machine. Some existing discharge methods use a manipulator with a mechanical gripper to clamp the valve stem for discharge, while others use a hopper to discharge the valve stem directly from the hopper.

[0004] These conventional valve stem discharging methods have some minor problems. For example, the manipulator and mechanical gripper are expensive, the discharging hopper cannot discharge the valve stem regularly, and if the design angle of the discharging hopper is poor, it will hit the valve stem. For this reason, we propose a valve stem processing discharging machine. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a valve stem processing blanking machine which can realize the functions of flexible conduction and intermittent blanking, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blanking machine for valve stem processing, comprising a workbench and a blanking mechanism;

[0007] Workbench: The left end of the workbench is fixedly connected with a discharge plate through a second mounting frame, and the bottom end of the workbench is provided with front and rear symmetrical slide rails, the inside of which are slidably connected with sliders, and the upper ends of the two sliders are fixedly connected with a bottom displacement plate;

[0008] Blanking mechanism: It includes a telescopic rod, an upper displacement plate, a fixed horizontal bar and a semicircular arc groove. The telescopic rod is respectively arranged at the four corners of the upper surface of the bottom displacement plate. The telescopic ends of the four telescopic rods are fixedly connected to the lower end of an upper displacement plate. The upper surface of the upper displacement plate is provided with evenly distributed fixed horizontal bars. The upper surfaces of the three fixed horizontal bars are provided with evenly distributed semicircular arc grooves. It is low in cost and can realize flexible conduction. At the same time, it can also realize intermittent and regular blanking during the valve stem processing and blanking process.

[0009] Furthermore, the unloading mechanism also includes an abutment interface, a first mounting frame and a limiting semi-arc clamping ring. The upper surface of the upper displacement plate is provided with evenly distributed abutment interfaces, and the first mounting frame is fixedly connected between the left and right inner walls of the workbench. The upper end of the first mounting frame is provided with evenly distributed limiting semi-arc clamping rings, which are staggered with the abutment interfaces, and the limiting semi-arc clamping rings correspond to the front and rear positions of the semi-circular arc grooves to realize the function of flexible material guiding.

[0010] Furthermore, it also includes a right-side avoidance opening, which is evenly opened at the right end of the discharge plate, and the right-side avoidance opening corresponds to the left and right positions of the upper displacement plate to realize the discharge function.

[0011] Furthermore, it also includes a transverse cylinder, which is arranged on the lower side of the right surface of the workbench, the telescopic end of the transverse cylinder is fixedly connected to the right end of the bottom displacement plate, and the air inlet of the transverse cylinder is connected to an external air pump to provide power for left and right position adjustment.

[0012] Furthermore, it also includes a vertical cylinder, which is arranged in the middle of the upper surface of the bottom displacement plate, the telescopic end of the vertical cylinder is fixedly connected to the lower surface of the upper displacement plate, and the air inlet of the vertical cylinder is connected to an external air pump to provide power for the up and down position adjustment.

[0013] Furthermore, it also includes installation openings, which are respectively arranged at the four corners of the bottom surface of the workbench, and a threaded opening is opened in the middle of the upper displacement plate to realize the function of oblique installation.

[0014] Furthermore, it also includes a feed plate, which is arranged on the right side of the upper surface of the workbench to realize the function of feeding.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the valve stem processing blanking machine has the following advantages:

[0016] When it is necessary to carry out valve stem cutting operation, the prepared valve stem falls into the inside of the semicircular arc groove on the far right through the feed plate. At this time, the external air pump is regulated, the horizontal cylinder is operated, and the telescopic end of the horizontal cylinder is extended, which can push the bottom displacement plate to adjust the left and right position. The vertical cylinder of the external air pump is regulated to operate, and the telescopic end of the vertical cylinder is extended and contracted, thereby driving the upper displacement plate to adjust the height. At this time, the external air pump can be adjusted regularly, and then the bottom displacement plate is adjusted to operate to the left for a specified length, and then move downward for a specified length. After moving downward to a specified position, the fixed horizontal bar passes through the right side avoidance port, and then the valve stem in the semicircular arc groove on the far left is pushed down, and then discharged from the discharge plate to the outside of the blanking machine. During the valve stem processing and cutting process, the fixed horizontal bar and the semicircular arc groove cooperate with the semi-arc retaining ring to provide flexible contact for the valve stem, which is low in cost and can achieve flexible conduction while also achieving intermittent and regular cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0019] In the figure: 1 workbench, 2 bottom displacement plate, 3 slide rail, 4 unloading mechanism, 41 telescopic rod, 42 upper displacement plate, 43 fixed horizontal bar, 44 semicircular arc groove, 45 abutment interface, 46 first mounting frame, 47 limiting semi-arc clamping ring, 5 discharge plate, 6 second mounting frame, 7 right side avoidance, 8 horizontal cylinder, 9 vertical cylinder, 10 mounting port, 11 feed plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-2 , This embodiment provides a technical solution: a blanking machine for valve stem processing, comprising a workbench 1 and a blanking mechanism 4;

[0022] Workbench 1: Its left end is fixedly connected with a discharge plate 5 through a second mounting frame 6, and a front-to-rear symmetrical slide rail 3 is provided at the bottom end of the workbench 1. Slide blocks are slidably connected inside the slide rail 3. The upper ends of the two slide blocks are fixedly connected with a bottom displacement plate 2. It also includes a mounting port 10, which is respectively arranged at the four corners of the bottom surface of the workbench 1. The middle part of the upper displacement plate 42 is provided with a threaded port, and it also includes a feed plate 11, which is arranged on the right side of the upper surface of the workbench 1. The feeder is obliquely installed to the designated station through the threaded port on the displacement plate 42 and the external bolts;

[0023] The unloading mechanism 4 includes a telescopic rod 41, an upper displacement plate 42, a fixed horizontal bar 43 and a semicircular arc groove 44. The telescopic rods 41 are respectively arranged at the four corners of the upper surface of the bottom displacement plate 2. The telescopic ends of the four telescopic rods 41 are fixedly connected to the lower end of an upper displacement plate 42. The upper surface of the upper displacement plate 42 is provided with evenly distributed fixed horizontal bars 43. The upper surfaces of the three fixed horizontal bars 43 are provided with evenly distributed semicircular arc grooves 44. The unloading mechanism 4 also includes an abutment interface 45, a first mounting frame 46 and a limiting semi-arc clamping ring 47. The upper surface of the upper displacement plate 42 is provided with an evenly distributed abutment interface 45. The left and right inner walls of the workbench 1 are connected to each other. A first mounting bracket 46 is fixedly connected between the workbench 1 and the workbench 1. The upper end of the first mounting bracket 46 is provided with uniformly distributed limiting semi-arc snap rings 47. The limiting semi-arc snap rings 47 are staggered with the abutment interfaces 45, and the limiting semi-arc snap rings 47 correspond to the front and rear positions of the semi-circular arc grooves 44. It also includes a right-side avoidance opening 7, which is uniformly opened at the right end of the discharge plate 5, and the right-side avoidance opening 7 corresponds to the left and right positions of the upper displacement plate 42. It also includes a transverse cylinder 8, which is arranged on the lower side of the right surface of the workbench 1, and the telescopic end of the transverse cylinder 8 is fixedly connected to the right end of the bottom displacement plate 2. The air inlet of the transverse cylinder 8 is connected to an external air pump. It also includes a vertical Cylinder 9, the vertical cylinder 9 is arranged in the middle of the upper surface of the bottom displacement plate 2, the telescopic end of the vertical cylinder 9 is fixedly connected to the lower surface of the upper displacement plate 42, and the air inlet of the vertical cylinder 9 is connected to the external air pump. At this time, the external valve stem manufacturing machine can be regulated, and the manufactured valve stem falls into the interior of the semicircular arc groove 44 on the far right through the feed plate 11. At this time, the external air pump is regulated, the horizontal cylinder 8 is operated, and the telescopic end of the horizontal cylinder 8 is extended, which can push the bottom displacement plate 2 to adjust the left and right position. The external air pump vertical cylinder 9 is regulated to operate, and the telescopic end of the vertical cylinder 9 is extended and contracted, thereby driving the upper displacement plate 42 to move up and down. Low position adjustment, at this time you can regularly adjust the external air pump, and then adjust the bottom displacement plate 2 to first run to the left a specified length, and then move downward a specified length. After moving downward to a specified position, the fixed horizontal bar 43 passes through the right side avoidance port 7, and then the valve stem in the leftmost semi-circular arc groove 44 is pushed down, and then discharged from the discharge plate 5 to the outside of the feeder. In this process, the fixed horizontal bar 43 and the semi-circular arc groove 44 cooperate with the semi-arc retaining ring 47 to provide flexible contact for the valve stem, and then the entire feeder is adjusted to reset. After the upper displacement plate 42 is reset, the manufactured valve stem falls into the inside of the rightmost semi-circular arc groove 44 through the feed plate 11 again.

[0024] The working principle of a valve stem processing blanking machine provided by the utility model is as follows: the blanking machine is installed to a specified workstation at a specified inclination angle through the threaded opening on the displacement plate 42 and the external bolts. At this time, the external valve stem manufacturing machine can be regulated, and the manufactured valve stem falls into the interior of the semicircular arc groove 44 on the far right through the feed plate 11. At this time, the external air pump is regulated, the horizontal cylinder 8 is operated, and the telescopic end of the horizontal cylinder 8 is extended, which can push the bottom displacement plate 2 to adjust the left and right positions. The external air pump vertical cylinder 9 is regulated to operate, and the telescopic end of the vertical cylinder 9 is extended and contracted, thereby driving the upper displacement plate 42 to move up and down. Position adjustment, at this time you can regularly adjust the external air pump, and then adjust the bottom displacement plate 2 to first run a specified length to the left, and then move downward a specified length. After moving downward to a specified position, the fixed horizontal bar 43 passes through the right side avoidance port 7, and then the valve stem in the leftmost semi-circular arc groove 44 is pushed down, and then discharged from the discharge plate 5 to the outside of the feeder. In this process, the fixed horizontal bar 43 and the semi-circular arc groove 44 cooperate with the semi-arc retaining ring 47 to provide flexible contact for the valve stem, and then the entire feeder is adjusted to reset. After the upper displacement plate 42 is reset, the manufactured valve stem falls into the inside of the rightmost semi-circular arc groove 44 through the feed plate 11 again.

[0025] It is worth noting that the vertical cylinder 9 and the horizontal cylinder 8 disclosed in the above embodiments can be freely configured according to the actual application scenario. It is recommended to use CP96 series standard cylinders for the vertical cylinder 9 and the horizontal cylinder 8.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A blanking machine for valve stem processing, characterized in that: It comprises a workbench (1) and a material unloading mechanism (4); The workbench (1) has a discharge plate (5) fixedly connected to its left end via a second mounting frame (6); a front-rear symmetrical slide rail (3) is provided at the bottom end of the workbench (1); sliders are slidably connected to the inside of the slide rail (3); and the upper ends of the two sliders are fixedly connected to a bottom displacement plate (2); The material discharge mechanism (4) comprises a telescopic rod (41), an upper displacement plate (42), a fixed horizontal bar (43) and a semicircular arc groove (44). The telescopic rod (41) is respectively arranged at the four corners of the upper surface of the bottom displacement plate (2). The telescopic ends of the four telescopic rods (41) are fixedly connected to the lower end of an upper displacement plate (42). The upper surface of the upper displacement plate (42) is provided with evenly distributed fixed horizontal bars (43). The upper surfaces of the three fixed horizontal bars (43) are all provided with evenly distributed semicircular arc grooves (44).

2. The valve stem processing blanking machine according to claim 1, characterized in that: The unloading mechanism (4) further comprises an abutment interface (45), a first mounting frame (46) and a limiting semi-arc snap ring (47); the upper surface of the upper displacement plate (42) is provided with evenly distributed abutment interfaces (45); the first mounting frame (46) is fixedly connected between the left and right inner walls of the workbench (1); the upper end of the first mounting frame (46) is provided with evenly distributed limiting semi-arc snap rings (47); the limiting semi-arc snap rings (47) are respectively staggeredly distributed with the abutment interface (45); and the limiting semi-arc snap rings (47) correspond to the front and rear positions of the semi-circular arc grooves (44).

3. The valve stem processing blanking machine according to claim 1, characterized in that: It also includes a right side avoidance opening (7), which is evenly opened at the right end of the discharge plate (5), and the right side avoidance opening (7) corresponds to the left and right positions of the upper displacement plate (42).

4. The valve stem processing blanking machine according to claim 1, characterized in that: It also includes a transverse cylinder (8), which is arranged on the lower side of the right surface of the workbench (1), the telescopic end of the transverse cylinder (8) is fixedly connected to the right end of the bottom displacement plate (2), and the air inlet of the transverse cylinder (8) is connected to an external air pump.

5. The valve stem processing blanking machine according to claim 1, characterized in that: It also includes a vertical cylinder (9), which is arranged in the middle of the upper surface of the bottom displacement plate (2), the telescopic end of the vertical cylinder (9) is fixedly connected to the lower surface of the upper displacement plate (42), and the air inlet of the vertical cylinder (9) is connected to an external air pump.

6. The valve stem processing blanking machine according to claim 1, characterized in that: It also includes mounting openings (10), which are respectively arranged at the four corners of the bottom surface of the workbench (1), and a threaded opening is opened in the middle of the upper displacement plate (42).

7. The valve stem processing blanking machine according to claim 1, characterized in that: It also comprises a feed plate (11), wherein the feed plate (11) is arranged on the right side of the upper surface of the workbench (1).