Waste removing device of numerical control vertical lathe
By designing a waste removal device on a CNC vertical lathe, and using the combination of isolation plates and separation components, the separation of iron filings and chip liquid is achieved, solving the complicated separation problem in the prior art and reducing labor costs.
Patent Information
- Application Number
- CN202421176760.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In CNC vertical lathes, iron chips and chip liquid are difficult to separate, resulting in cumbersome separation work in the later stage and increasing labor costs.
A waste removal device is designed, including a built-in isolation plate and separation assembly of the collection box. The filter plate is tilted and set with a vibration motor. The elastic deformation of the spring and the vibration motor are used to achieve the filtering of the chip liquid and the separation of iron chips, and the pushing component is used to achieve the Iron filings and chip liquid are discharged separately.
The separation of iron filings and chip liquid is achieved, the recycling process is simplified, and the labor intensity of staff is reduced.
Smart Images
Figure CN222359794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine tool and metal accessory manufacturing, in particular to a waste material removing device for a numerically controlled vertical lathe. Background Art
[0002] CNC vertical lathe is a high-precision, high-efficiency automatic machine tool equipped with a multi-station turret or a power turret. The machine tool has a wide range of processing performance and can process complex workpieces such as straight cylinders, oblique cylinders, arcs, and various threads, grooves, worms, etc. It has various compensation functions for linear interpolation and circular interpolation, and has played a good economic effect in the mass production of complex parts. When processing parts, the workbench will produce waste, most of which are iron filings. After the iron filings enter the collection box, most of them are directly pushed out of the collection box for transportation through the push plate. In CNC vertical lathes, a large amount of chip liquid needs to be sprayed when processing metal workpieces, and these chip liquids will follow the iron filings into the collection box. If the iron filings and chip liquid are pushed out of the collection box together, the subsequent separation work is more cumbersome, which increases a certain amount of labor cost. To this end, we provide a waste removal device for CNC vertical lathes. Utility Model Content
[0003] In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes a waste removal device for a CNC vertical lathe, comprising a collection box, an isolation plate is fixedly arranged at the central position of the bottom of the inner cavity of the collection box, a pushing component is arranged on the isolation plate, and a separation component is arranged in the inner cavity of the collection box below the feed port;
[0004] The separation assembly includes a filter plate, which is arranged at an angle, and one end of the filter plate close to the isolation plate is lower than the other end, a group of springs are fixedly arranged on both sides of the bottom of the filter plate, and a carrier plate is fixedly arranged at the bottom of each group of springs, and the two carrier plates are fixedly arranged on the inner cavity side wall of the collection box, and a vibration motor is installed on the frame of the filter plate.
[0005] Preferably, the pushing assembly includes a closed cylinder, the open end of which passes through the interior of the isolation plate, and a cylinder is installed in the inner cavity of the closed cylinder, a push plate is fixedly provided at the movable end of the cylinder, and the top of the pushing surface of the push plate is located below the filter plate.
[0006] Preferably, a collecting hopper is fixedly provided at the feed inlet of the collecting box, a control valve is provided on the side wall of the collecting box close to the filter plate, and a door body is installed at the discharge port of the collecting box.
[0007] Preferably, limiting slide rails are fixedly provided on the two side walls of the push plate corresponding to the inner cavity of the collection box, and grooves are opened on the side walls of the push plate corresponding to the limiting slide rails, and the grooves are slidably connected to the outer walls of the limiting slide rails.
[0008] The beneficial technical effect of the utility model is as follows: since the iron chips contain a large amount of cutting liquid, the cutting liquid will follow the iron chips and fall onto the filter plate at the collecting bucket. By utilizing the elastic deformation of the spring, the filter plate can vibrate under the operation of the vibration motor, so that the filter plate can filter the cutting liquid and let it fall on one side of the bottom of the inner cavity of the collection box. The separated cutting liquid can be discharged by opening the control valve. At the same time, by tilting the filter plate, the iron chips can slide and fall on one side of the push plate under the vibration of the filter plate. When a certain amount of iron chips are collected, the push assembly can be used to discharge the iron chips, so that the iron chips and the cutting liquid can be separated before being removed, which facilitates the subsequent recovery of the iron chips and the cutting liquid, thereby reducing the labor intensity of the staff and having certain practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 A schematic diagram of the front cross-sectional structure of the utility model is shown.
[0010] Figure 2 A side structural schematic diagram of the push plate of the utility model is shown.
[0011] Figure numerals 1, collection box; 11, isolation plate; 12, control valve; 13, collection bucket; 14, door body; 2, separation assembly; 21, carrier plate; 22, spring; 23, filter plate; 24, vibration motor; 3, pushing assembly; 31, closing cylinder; 32, cylinder; 33, push plate; 34, limit slide rail. DETAILED DESCRIPTION
[0012] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0013] The utility model proposes a waste material removal device for a CNC vertical lathe, comprising a collection box 1, an isolation plate 11 is fixedly arranged at the central position of the bottom of the inner cavity of the collection box 1, the isolation plate 11 can isolate the bottom of the inner cavity of the collection box 1, and can divide the collection box 1 into an iron chip collection area and a chip liquid collection area, a pushing component 3 is arranged on the isolation plate 11, and a separation component 2 is arranged at the lower part of the inner cavity of the collection box 1 below the feed inlet, and the separation component 2 includes a filter plate 23, the filter plate 23 is inclined, and one end of the filter plate 23 close to the isolation plate 11 is lower than the other end, and a group of springs 22 are fixedly arranged on both sides of the bottom of the filter plate 23, and each group of springs 2 2 are fixedly provided with a carrier plate 21 at the bottom, and the two carrier plates 21 are fixedly provided on the inner cavity side wall of the collecting box 1. A vibration motor 24 is installed on the frame of the filter plate 23. Since the iron filings contain a large amount of chip liquid, these chip liquids will follow the iron filings and fall on the filter plate 23 at the collecting bucket 13. By utilizing the elastic deformation of the spring 22, the vibration of the filter plate 23 can be realized under the operation of the vibration motor, so that the filter plate 23 can filter the chip liquid and fall on one side of the bottom of the inner cavity of the collecting box 1. The inclined setting of the filter plate 23 can make the iron filings slide and fall on one side of the push plate 33 under the vibration of the filter plate 23, thereby realizing the separation of iron filings and chip liquid.
[0014] Specifically, the pushing assembly 3 includes a closed cylinder 31, the open end of the closed cylinder 31 passes through the interior of the isolation plate 11, and the inner cavity of the closed cylinder 31 is installed with a cylinder 32. The closed cylinder 31 is located as a whole in the chip liquid collection area inside the collecting box 1, thereby preventing the cylinder 32 from contacting the chip liquid. A push plate 33 is fixedly provided at the movable end of the cylinder 32. The top of the pushing surface of the push plate 33 is located below the filter plate 23, and the bottom of the push plate 33 is in contact with the bottom surface of the collecting box 1, so that the push plate 33 can be used to discharge the iron chips in the inner cavity of the collecting box 1 under the operation of the cylinder 32.
[0015] Specifically, a collecting bucket 13 is fixedly provided at the feed port of the collecting box 1, and the collecting bucket 13 increases the collection range of the collecting box 1 for iron chips and cutting liquid. A control valve 12 is provided on the side wall of the collecting box 1 close to the filter plate 23. By providing the control valve 12, the cutting liquid can be discharged from the inner cavity of the collecting box 1. A door body 14 is installed at the discharge port of the collecting box 1. By providing the door body 14, iron chips can be prevented from slipping out of the collecting box 1.
[0016] Specifically, limiting slide rails 34 are fixedly provided on the two side walls of the inner cavity of the collection box 1 corresponding to the push plate 33, and grooves are opened on the side walls of the push plate 33 corresponding to the limiting slide rails 34. The grooves are slidably connected to the outer walls of the limiting slide rails 34. The design purpose is to increase the stability of the movement of the push plate 33.
[0017] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.
[0018] Working principle: When the waste material removal device is used, the workpiece will remove iron chips from the chip cutting area under the operation of the CNC vertical lathe, and the iron chips will enter the inner cavity of the collection box 1 through the collecting bucket 13. Since the iron chips contain a large amount of chip liquid, these chip liquids will follow the iron chips and fall on the filter plate 23. At this time, the vibration motor is started, and the elastic deformation of the spring 22 is utilized. Under the operation of the vibration motor, the vibration of the filter plate 23 can be realized, so that the filter plate 23 can filter the chip liquid and fall on the bottom of the inner cavity of the collection box 1, and the separated chip liquid can be discharged by opening the control valve 12. At the same time, by tilting the filter plate 23, the iron chips can slide and fall on one side of the push plate 33 under the vibration of the filter plate 23. When a certain amount of iron chips are collected, the door body 14 can be opened and the cylinder 32 can be started. Under the operation of the cylinder 32, the iron chips in the inner cavity of the collection box 1 can be discharged by using the push plate 33, so that the iron chips and the chip liquid can be separated before being removed, which is convenient for the subsequent recovery of the iron chips and the chip liquid, thereby reducing the labor intensity of the staff.
[0019] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0020] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0021] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0022] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.
[0023] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A waste removal device for a CNC vertical lathe, comprising a collection box (1), characterized in that: An isolation plate (11) is fixedly arranged at the central position of the bottom of the inner cavity of the collection box (1), a pushing component (3) is arranged on the isolation plate (11), and a separation component (2) is arranged below the feed port in the inner cavity of the collection box (1); The separation assembly (2) comprises a filter plate (23), the filter plate (23) is arranged at an angle, and one end of the filter plate (23) close to the isolation plate (11) is lower than the other end, a group of springs (22) are fixedly arranged on both sides of the bottom of the filter plate (23), a carrier plate (21) is fixedly arranged at the bottom of each group of springs (22), and the two carrier plates (21) are fixedly arranged on the side wall of the inner cavity of the collection box (1), and a vibration motor (24) is installed on the frame of the filter plate (23).
2. The waste removal device for a CNC vertical lathe according to claim 1, characterized in that: The pushing assembly (3) comprises a closed cylinder (31), the open end of which passes through the interior of the isolation plate (11), and a cylinder (32) is installed in the inner cavity of the closed cylinder (31), a push plate (33) is fixedly provided at the movable end of the cylinder (32), and the top of the pushing surface of the push plate (33) is located below the filter plate (23).
3. The waste removal device for a CNC vertical lathe according to claim 1, characterized in that: A collecting hopper (13) is fixedly arranged at the feed inlet of the collecting box (1), a control valve (12) is arranged on the side wall of the collecting box (1) close to the filter plate (23), and a door body (14) is installed at the discharge port of the collecting box (1).
4. The waste removal device for a CNC vertical lathe according to claim 1, characterized in that: Limiting slide rails (34) are fixedly arranged on the two side walls of the inner cavity of the collection box (1) corresponding to the push plate (33), and grooves are opened on the side walls of the push plate (33) corresponding to the limiting slide rails (34), and the grooves are slidably connected to the outer walls of the limiting slide rails (34).