Complete machine shield of numerical control end socket polishing machine

By designing the entire CNC head polishing machine shield for laser cutting bending welding, the noise and dust pollution problems during equipment grinding operations are solved, and a low-pollution and low-noise working environment is achieved, and construction and maintenance costs are reduced. , improves production efficiency and product quality.

CN222359962UActive Publication Date: 2025-01-17HEFEI ZHONGTONG POLISHING MASCH CO LTD
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Patent Information

Application Number
CN202421076946.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-17
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The noise and dust pollution generated by CNC head polishing equipment during polishing operations pose a serious threat to the health of operators and surrounding stations. In addition, the construction cost of traditional polishing rooms is high, the land cover is large, and the relocation cost is expensive.

Method used

A CNC head polishing machine shield was designed, using a laser cutting bending group welding frame, equipped with front sliding doors and rear access doors, ventilation ducts and dust removal equipment, and the electrically controlled components are concentrated in the shield. Inside, the structure is lightweight and has high steel properties, making it convenient for maintenance and dust removal.

Benefits of technology

It effectively reduces noise and dust pollution, improves the safety and efficiency of the operating environment, reduces equipment construction and maintenance costs, achieves low-pollution and low-noise working conditions, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222359962U_ABST
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Abstract

The utility model discloses a complete machine shield of a numerical control end socket polishing machine, which belongs to the technical field of machining shields, and comprises a frame, a plurality of end sockets and a plurality of end sockets, the front sliding door is connected with the linear guide rail on the frame in a sliding friction manner; the rear access door is installed on the frame in a hinged mode, and a ventilation pipe matched with the rear access door is connected to the rear access door; the first top covering part is arranged on the open type rectangular supporting faces on the two sides of the top end of the frame, and the second top covering part is arranged on the U-shaped supporting face in the center of the top end of the frame. The utility model can solve the technical problems that the noise is loud, dust and grinding wastes are generated by grinding within the range of dozens of meters around during the polishing and grinding operation, and the environment is severe, so that the health of starting personnel and working personnel at other stations around is greatly harmed.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing shields, in particular to a complete shield for a numerically controlled end-cap polishing machine. Background Art

[0002] With the progress of the times and the development of science and technology, polishing machinery has gradually entered the era of automation, the design concept is constantly innovating, and the noise and dust generated by grinding are constantly improving the environment and the health of operators. At this time, it is really important to add a whole machine cover to a CNC head polishing equipment.

[0003] Most of the polishing equipment used in various industries in China is placed directly in the factory or in the open air. During the polishing and grinding operation, there is a lot of noise, and the surrounding area is full of dust and grinding waste. The harsh environment is a great harm to the health of the operator and other workers in the surrounding areas.

[0004] Some large enterprises also build their own polishing rooms within the factory and place polishing machines inside for polishing and grinding operations. However, the operators still have to operate the equipment in the grinding environment of the polishing room. The initial investment cost is high, the space occupied is large, and the cost of equipment relocation in the later stage is high. Utility Model Content

[0005] The purpose of the utility model is to provide a protective cover for a CNC head polishing machine to solve the technical problems that during the polishing and grinding operation, there is loud noise, dust and grinding waste generated by grinding within a radius of dozens of meters, and the harsh environment is extremely harmful to the health of the operator and other workers at surrounding workstations.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A complete machine cover of a CNC head polishing machine, comprising:

[0008] The frame is formed by bending, assembling and welding by laser cutting;

[0009] A front sliding door, wherein the front sliding door is connected to a linear guide rail on the frame by means of sliding friction;

[0010] A rear inspection door, which is hingedly mounted on the frame and is connected to a ventilation pipe adapted thereto;

[0011] A first top cover, the first top cover is placed on the open rectangular support surfaces on both sides of the top of the frame, and a second top cover, the second top cover is placed on the U-shaped support surface at the center of the top of the frame;

[0012] Wherein, the first top cover and the second top cover are locked and fixed to the frame by bolt assemblies;

[0013] The side cover is composed of a strip frame and an inclined frame, and a shield reserved window is arranged between the strip frame and the inclined frame and is arranged on the inner wall of the frame.

[0014] Furthermore, it also includes a bottom frame arranged at the bottom end of the frame, the bottom frame is formed by welding channel steel, and a pad placed on the ground is installed on the bottom frame.

[0015] Furthermore, one end of the frame is connected to a cabinet door disposed on the opposite side of the side cover, and the cabinet door adopts a double-opening structure design.

[0016] Furthermore, a control console connected to the panel is fixedly mounted on the frame, and the panel is hingedly mounted on the control console.

[0017] Furthermore, the observation windows on the front sliding door and the rear inspection door are both made of acrylic panels.

[0018] The beneficial effects of the utility model are as follows:

[0019] (1) The current protective cover covers the entire polishing machine, and the grinding operation is completed inside the protective cover, replacing the original open grinding without a protective cover, which is harmful to the environment and the health of the operators.

[0020] (2) All current shields are made by laser cutting, bending, and welding, with a light structure and high rigidity.

[0021] (3) The current protective cover adopts a front sliding door, which is convenient for loading and unloading the polished workpiece by crane. The rear side is equipped with an inspection door to facilitate maintenance personnel to enter the protective cover to repair the equipment. The ventilation duct is equipped with an external dust removal device to completely extract the dust generated by grinding in the protective cover. All the electronic control components of the CNC head polishing machine are installed in the electric control cabinet inside the protective cover, which is beautiful and reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings;

[0023] Figure 1 This is a schematic diagram of the connection of the whole machine cover of the CNC head polishing machine of the utility model Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the connection of the whole machine cover of the CNC head polishing machine of the utility model Figure 2 ;

[0025] Figure 3 This is a schematic diagram of the connection of the whole machine cover of the CNC head polishing machine of the utility model Figure 3 ;

[0026] Figure 4 This is an exploded view of the whole machine cover of the CNC head polishing machine of the utility model;

[0027] Figure 5 It is a structural schematic diagram of the bottom frame of the utility model.

[0028] In the figure: 1. frame; 2. front sliding door; 3. rear inspection door; 4. first top cover; 5. rectangular support surface; 6. second top cover; 7. U-shaped support surface; 8. side cover; 9. strip frame; 10. tilting frame; 11. reserved window for shield; 12. bottom frame; 13. pad; 14. cabinet door; 15. panel; 16. control console. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Manual Attached Figure 1-Figure 5 As shown, a complete machine cover of a CNC head polishing machine includes:

[0031] Frame 1 is formed by bending, assembling and welding by laser cutting;

[0032] A front sliding door 2, the front sliding door 2 is connected to the linear guide rail on the frame 1 by sliding friction; a rear inspection door 3, the rear inspection door 3 is mounted on the frame 1 by hinged connection, and a ventilation pipe compatible with it is connected to the rear inspection door 3; a first top cover 4, the first top cover 4 is placed on the open rectangular support surfaces 5 on both sides of the top of the frame 1, a second top cover 6, the second top cover 6 is placed on the U-shaped support surface 7 at the center of the top of the frame 1; wherein, the first top cover 4 and the second top cover 6 are locked and fixed to the frame 1 by a bolt assembly; a side cover 8, the side cover 8 is respectively composed of a strip frame 9 and an inclined frame 10, and a shield reserved window 11 is provided between the strip frame 9 and the inclined frame 10 and is placed on the inner wall of the frame 1.

[0033] Specifically, it also includes a bottom frame 12 placed at the bottom end of the frame 1. The bottom frame 12 is formed by welding a channel steel group, and a pad 13 placed on the ground is installed on the bottom frame 12. One end of the frame 1 is connected to a cabinet door 14 placed on the opposite side of the side cover 8. The cabinet door 14 adopts a double-leaf structure design. A control console 16 connected to a panel 15 is fixedly installed on the frame 1. The panel 15 is installed on the control console 16 in a hinged manner. The front sliding door 2 and the rear inspection door 3 are both made of acrylic panels.

[0034] Specifically,

[0035] Front sliding door 2

[0036] This part is a sheet metal bending part, formed by laser cutting and bending. There is an observation window on the door panel, which is made of transparent acrylic material for easy observation. The sliding door is equipped with two sets of linear sliders on the upper and lower parts, and cooperates with the linear guide rail on the frame 1. The sliding door is easy to push, with low resistance and low noise.

[0037] Console 16

[0038] This component is mainly used for the installation of the CNC head polishing machine panel 15, and is integrated with the whole machine cover to facilitate the operator to control the equipment.

[0039] Rear access door 3

[0040] This part is a sheet metal bending part, formed by laser cutting and bending. There is an observation window on the door panel, and the observation window uses acrylic transparent material for easy observation. It also provides more lighting inside the whole machine shield. The rear inspection door 3 is equipped with hinges on the outside to facilitate subsequent maintenance personnel to enter the shield to inspect and maintain the equipment. The rear inspection door 3 is equipped with a ventilation pipe to facilitate the installation of supporting dust removal equipment later.

[0041] Frame 1

[0042] The component is formed by bending sheet metal and welded into a frame 1. The rigidity of the entire frame 1 meets the requirements of shield support. Since the frame 1 is all laser-cut and bent, it saves a lot of materials.

[0043] Bottom frame 12

[0044] This component is formed by welding channel steel. Since the polishing machine needs to be installed on this frame 1, it is welded by channel steel to ensure the load-bearing capacity of the whole machine.

[0045] The first top cover 4 and the second top cover 6

[0046] The first top cover 4 and the second top cover 6 are firstly connected to the frame 1 by means of limiting support, and then further locked and fixed by a bolt assembly. It is easy to use and removable. Since the bottom of the second top cover 6 and the side wall of the front sliding door 2 rely on each other for limiting position, the U-shaped support surface 7 is provided to ensure the support and limiting of the second top cover 6.

[0047] Integrated electric control cabinet

[0048] This component is a sheet metal bending part, embedded in the inner side of the protective cover. All electrical components of the CNC head polishing machine are installed in this electric control cabinet. The cabinet is equipped with double doors and door locks.

[0049] The polishing equipment grinds the end cap in a fully enclosed protective cover, and the grinding operation is observed through an observation window. The protective cover is equipped with a front sliding door 2 to facilitate loading and unloading of the workpiece for grinding. The supporting dust removal equipment greatly improves the personal health of the operators, realizes a comfortable working site with low pollution, low noise and environmental standards, and realizes that only one person can easily complete the work with high productivity, high efficiency and high quality. It replaces the original low efficiency and low productivity in a high noise and high pollution environment, and makes reasonable use of the on-site space.

[0050] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

[0051] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A complete machine cover for a CNC head polishing machine, characterized in that: include: A frame (1), wherein the frame (1) is formed by bending, assembling and welding in a laser cutting manner; A front sliding door (2), wherein the front sliding door (2) is connected to a linear guide rail on the frame (1) by means of sliding friction; A rear inspection door (3), wherein the rear inspection door (3) is hingedly mounted on the frame (1), and a ventilation pipe adapted thereto is connected to the rear inspection door (3); A first top cover (4), the first top cover (4) being placed on open rectangular support surfaces (5) on both sides of the top of the frame (1), and a second top cover (6), the second top cover (6) being placed on a U-shaped support surface (7) at the center of the top of the frame (1); Wherein, the first top cover (4) and the second top cover (6) are locked and fixed to the frame (1) by means of a bolt assembly; The side cover (8) is composed of a strip frame (9) and an inclined frame (10), and a shield reserved window (11) is provided between the strip frame (9) and the inclined frame (10) and is arranged on the inner wall of the frame (1).

2. The whole machine cover of a CNC head polishing machine according to claim 1 is characterized in that: It also includes a bottom frame (12) disposed at the bottom end of the frame (1), wherein the bottom frame (12) is formed by welding channel steels, and a pad (13) disposed on the ground is installed on the bottom frame (12).

3. The whole machine cover of a CNC head polishing machine according to claim 1 is characterized in that: One end of the frame (1) is connected to a cabinet door (14) disposed on the opposite side of the side cover (8), and the cabinet door (14) adopts a split-type structural design.

4. The whole machine cover of a CNC head polishing machine according to claim 1 is characterized in that: A control console (16) connected to a panel (15) is fixedly mounted on the frame (1), and the panel (15) is mounted on the control console (16) in a hinged manner.

5. The whole machine shield of a CNC head polishing machine according to claim 1, characterized in that: The observation windows on the front sliding door (2) and the rear inspection door (3) are both made of acrylic plates.