Automatic position finding and positioning rotary melting machine
By introducing automatic positioning and positioning function in the rotary melting machine, using clamping device and fixing device combined with rotary motor and cylinder, the automatic removal of welding products is achieved, and the problem of low efficiency of manual removal of products in the prior art is solved. Improves production efficiency and equipment maintenance convenience.
Patent Information
- Application Number
- CN202421141492.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing rotary melters need to manually remove the product after welding, resulting in inefficient production.
An automatic positioning and positioning rotary melting machine is designed, using clamping devices and fixing devices to fix the product. The rotary motor, cylinder and positioning sensor are used to realize automated rotary melting head position adjustment and product removal operation to avoid manual operation. Inadequate accuracy.
It realizes automatic removal of welding products, improves production efficiency, reduces the problem of insufficient manual operation accuracy, and facilitates maintenance of rotary melting heads.
Smart Images

Figure CN222360644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, and more specifically discloses an automatic positioning and locating rotary melting machine. Background Art
[0002] With the development of social economy, plastic products have gradually become an important part of our production and life. For some plastic products with high requirements for air tightness and water tightness, they often need to be manually welded after injection molding during production. However, the manual welding method not only consumes a lot of manpower and material resources, but also has low production efficiency, which is not conducive to continuous production. At present, there are also rotary melting machines for welding plastic workpieces. The rotary melting machine is a welding device that drives the plastic workpiece to rotate at high speed and generate heat through friction to melt the surfaces of the two plastic workpieces to achieve the welding effect. However, the existing rotary melting machine is not capable of positioning the relative position of the plastic workpiece, resulting in incomplete welding of the plastic workpiece and large welding precision deviation, which causes the workpiece to fail to meet the welding and sealing requirements and be reworked or scrapped, with a low pass rate and high production cost, which is not conducive to modern production.
[0003] In view of the above problems, the prior art (publication number CN213166915U) discloses a rotary melting machine, including a frame, a lifting assembly is provided on the upper part of the frame, a rotary melting head is provided on the lifting assembly for driving the upper plastic workpiece to rotate and melt at high speed, a workbench is provided on the lower part of the frame, a positioning assembly is provided on the workbench for fixing the welding part of the lower plastic workpiece, a clamping and fixing assembly is provided for clamping the lower plastic workpiece, and a translation assembly is provided for driving the lower plastic workpiece to move forward or backward, and the positioning assembly and the clamping and fixing assembly are fixedly connected to the translation assembly. The rotary melting machine provided by the utility model has strong positioning ability, small welding precision deviation, high qualified rate, and saves time and labor, has a high degree of automation, high production efficiency, and is conducive to modern continuous production.
[0004] However, during the use of the above device, after the spin welding is completed, the spin welding product needs to be removed manually, which increases the time for removing the product and reduces the production efficiency of the product. Utility Model Content
[0005] The main technical problem solved by the utility model is to provide an automatic positioning spin-melting machine, which can solve the problem that the spin-melting welded product needs to be manually removed after the spin-melting welding is completed.
[0006] In order to solve the above technical problems, according to one aspect of the utility model, more specifically, an automatic positioning and locating rotary melting machine includes a platform, a clamping device is provided in the middle of the top right side of the platform, a fixing device is provided on the top left side of the platform, a top plate is provided above the left side of the platform, support rods are fixed at the top corners of the top plate, and a rotary melting device is provided below the top plate.
[0007] Furthermore, the clamping device includes a rotating motor, the rotating motor is fixed to the middle right portion of the upper inner wall of the platform, the upper end of the output shaft of the rotating motor is located above the platform and is fixed with a rotating seat, the top of the rotating seat is fixed with a rotating rod, a clamping telescopic rod is fixed to the middle portion of the upper left side of the rotating rod, the left end of the clamping telescopic rod is fixed with a clamping mounting block, a sliding groove is provided at the middle portion of the left side of the front surface of the clamping mounting block, a sliding groove is provided, a sliding block is symmetrically inserted into the front and rear sides of the interior of the sliding groove, a threaded groove is provided in the middle portion of the front surface of the sliding block, a threaded rod is screwed together with the interiors of the two threaded grooves, the rear end of the output shaft of the clamping motor is located in the interior of the sliding groove and is fixed to the front end of the threaded rod, the rear end of the threaded rod is rotatably connected to the middle portion of the rear inner wall of the sliding groove, and a clamping block is fixed to the left surface of the sliding block.
[0008] Furthermore, the fixing device includes two fixed mounting blocks, which are symmetrically fixed to the front and rear sides of the top left side of the platform, and fixed telescopic rods are fixed to the middle of the opposite surfaces of the two fixed mounting blocks, and fixed blocks are fixed to the opposite ends of the fixed telescopic rods.
[0009] Furthermore, the rotary melting device includes a cylinder, an upper mounting plate is fixed to the bottom of the cylinder, connecting pipes are fixed at the bottom corners of the upper mounting plate, connecting holes are fixed to the middle parts of the lower front and rear outer walls of the connecting pipe, a lower mounting plate is provided under the upper mounting plate, connecting rods are fixed at the top corners of the lower mounting plate, mounting grooves are provided in the middle parts of the upper front and rear outer walls of the connecting rod, a spring is fixed inside the mounting groove, a connecting block is fixed at one end of the spring away from the mounting groove, the upper part of the connecting rod is inserted into the lower inner part of the connecting pipe, and the connecting block is inserted into the inner part of the connecting hole, a rotary melting motor is fixed in the top middle of the lower mounting plate, a rotary melting head is fixed at the lower end of the output shaft of the rotary melting motor below the lower mounting plate, and positioning sensors are fixed at the middle part of the left outer wall of the rotary melting head and the top of the platform relative to each other.
[0010] Furthermore, the front and rear threads of the threaded rod have opposite directions.
[0011] Furthermore, rubber pads are fixed to the opposite surfaces of the two clamping blocks and the opposite surfaces of the two fixing blocks.
[0012] The beneficial effects of the automatic positioning rotary melting machine of the utility model are as follows: the product to be rotary-melted is placed on the fixing device through the clamping device, which can ensure the stability of the product during the placement process, avoid shaking that causes the position of the product rotary melting to shift and affect the rotary melting effect. After the fixing device has fixed the product, the rotary melting motor is used to rotate and adjust the position of the rotary melting head. When the positioning sensor on the outer wall of the rotary melting head and the positioning sensor on the top of the platform are relative, the rotary melting motor stops rotating, and the cylinder extends to drive the rotary melting head to descend through the upper mounting plate, the connecting pipe, the connecting rod and the lower mounting plate. When the rotary melting head and the product are completely fixed, the rotary melting head and the product are completely fixed. After full contact, the rotary melting motor rotates again to drive the rotary melting head to rotate and start rotary melting welding. After rotary melting is completed, when the two positioning sensors are relative to each other again, the rotary melting motor stops rotating and the cylinder shortens to drive the rotary melting head and the product to complete rotary melting welding. This can realize automatic positioning of the rotary melting welding product and avoid the lack of precision caused by manual operation. After the rotary melting is completed, the clamping device clamps the product again, and after the fixed telescopic rod contracts to finish fixing the product, the clamping device removes the product for rotary melting of the next product. The structure of the connecting pipe and the connecting rod allows the rotary melting head and the rotary melting motor to be easily removed for inspection and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0014] Figure 1 It is a schematic diagram of the overall structure of the rotary melting machine;
[0015] Figure 2 It is a schematic diagram of the structure of the rotating motor and the rotating seat;
[0016] Figure 3 It is a schematic diagram of the structure of the clamping and mounting block and the slider;
[0017] Figure 4 It is a schematic diagram of the structure of the slider and the thread groove;
[0018] Figure 5 It is a schematic diagram of the structure of the rotary melting motor and the rotary melting head;
[0019] Figure 6 It is a schematic diagram of the cross-sectional structure of the upper part of the connecting rod.
[0020] In the figure: 1. platform; 2. clamping device; 3. fixing device; 4. top plate; 5. support rod; 6. spin melting device; 7. rotating seat; 8. rotating rod; 9. clamping telescopic rod; 10. clamping mounting block; 11. clamping motor; 12. clamping block; 13. fixed mounting block; 14. fixed telescopic rod; 15. fixed block; 16. upper mounting plate; 17. connecting pipe; 18. connecting hole; 19. connecting rod; 20. lower mounting plate; 21. spin melting motor; 22. cylinder; 23. spin motor; 24. slide groove; 25. slider; 26. threaded rod; 27. threaded groove; 28. spin melting head; 29. positioning sensor; 30. mounting groove; 31. spring; 32. connecting block. DETAILED DESCRIPTION
[0021] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0022] According to one aspect of the present invention, Figure 1-6 As shown, an automatic positioning and locating rotary melting machine is provided, including a platform 1, a clamping device 2 is provided in the middle of the top right part of the platform 1, a fixing device 3 is provided on the top left part of the platform 1, a top plate 4 is provided on the upper left part of the platform 1, support rods 5 are fixed at the top corners of the top plate 4, and a rotary melting device 6 is provided under the top plate 4. The product to be rotary-melted is placed on the fixing device 3 through the clamping device 2 for fixing, which can ensure the stability of the product during the placement process and avoid the displacement of the product rotary melting position due to movement, which affects the rotary melting effect. After the rotary melting device 6 completes the rotary melting, the product is removed by the clamping device 2 and the rotary melting of the next product can be carried out.
[0023] The clamping device 2 includes a rotating motor 23, which is fixed to the middle right side of the upper inner wall of the platform 1. The upper end of the output shaft of the rotating motor 23 is located above the platform 1 and is fixed with a rotating seat 7. A rotating rod 8 is fixed on the top of the rotating seat 7. A clamping telescopic rod 9 is fixed to the middle of the upper left side of the rotating rod 8. A clamping mounting block 10 is fixed to the left end of the clamping telescopic rod 9. A clamping motor 11 is fixed to the middle left side of the front surface of the clamping mounting block 10. A slide groove 24 is provided in the middle of the left side of the clamping mounting block 10. A slider 25 is symmetrically inserted in the front and rear sides of the slide groove 24. A threaded groove 27 is provided in the middle of the front surface of the slider 25. The inner parts of the two threaded grooves 27 are screwed together. It is connected to a threaded rod 26, and the rear end of the output shaft of the clamping motor 11 is located inside the slide groove 24 and fixed to the front end of the threaded rod 26. The rear end of the threaded rod 26 is rotatably connected to the middle part of the rear inner wall of the slide groove 24. The left surface of the slider 25 is fixed with a clamping block 12. The rotation of the rotating motor 23 drives the rotating seat 7 to rotate, and finally the position of the clamped product can be adjusted by rotating according to the needs of clamping and putting down the product. The clamping telescopic rod 9 can be telescoped to adapt to the clamping and putting down operations of the product. The rotation of the clamping motor 11 drives the threaded rod 26 to rotate, and under the action of the slide groove 24, the threaded groove 27 and the slider 25, the clamping block 12 moves toward or away to clamp or put down the product.
[0024] The fixing device 3 includes two fixed mounting blocks 13, which are symmetrically fixed to the front and rear sides of the top left side of the platform 1. Fixed telescopic rods 14 are fixed in the middle of the opposite surfaces of the two fixed mounting blocks 13, and fixed blocks 15 are fixed to the opposite ends of the fixed telescopic rods 14. The two fixed telescopic rods 14 can be extended or shortened at the same time to fix or loosen the product.
[0025] The rotary melting device 6 includes a cylinder 22, an upper mounting plate 16 is fixed to the bottom of the cylinder 22, connecting pipes 17 are fixed to the bottom corners of the upper mounting plate 16, connecting holes 18 are fixed to the middle of the lower front and rear outer walls of the connecting pipe 17, a lower mounting plate 20 is provided below the upper mounting plate 16, connecting rods 19 are fixed to the top corners of the lower mounting plate 20, and mounting grooves 30 are provided in the middle of the upper front and rear outer walls of the connecting rod 19, a spring 31 is fixed inside the mounting groove 30, a connecting block 32 is fixed to the end of the spring 31 away from the mounting groove 30, the upper part of the connecting rod 19 is plugged into the lower inner part of the connecting pipe 17, the connecting block 32 is plugged into the inner part of the connecting hole 18, a rotary melting motor 21 is fixed to the middle of the top of the lower mounting plate 20, and the rotary melting motor The lower end of the output shaft of 21 is located below the lower mounting plate 20 and is fixed with a rotary melting head 28. A positioning sensor 29 is fixed to the middle of the left outer wall of the rotary melting head 28 and the top of the platform 1. The height of the rotary melting head 28 can be adjusted by extending or shortening the cylinder 22. The rotary melting motor 21 rotates to drive the rotary melting head 28 to rotate to perform rotary melting. Press the connecting block 32 and pull the lower mounting plate 20 downward to remove the rotary melting motor 21, the lower mounting plate 20 and the rotary melting head 28 for inspection and maintenance. During installation, press the connecting block 32 and insert the connecting rod 19 into the inside of the connecting pipe 17. When the position of the connecting block 32 is relative to the position of the connecting hole 18, the connecting block 32 is inserted into the inside of the connecting hole 18 under the action of the spring 31 to complete the installation.
[0026] The threads of the front and rear sides of the threaded rod 26 are in opposite directions, so that when the threaded rod 26 rotates, the two sliders 25 can move toward or away from each other.
[0027] The opposite surfaces of the two clamping blocks 12 and the opposite surfaces of the two fixing blocks 15 are fixed with rubber pads to ensure that the clamping and fixing of the product are more firm and avoid damage to the product during clamping or fixing.
[0028] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the protection scope of the present invention.
Claims
1. An automatic positioning spin melting machine, comprising a platform (1), characterized in that: A clamping device (2) is provided in the middle of the top right of the platform (1), a fixing device (3) is provided on the top left of the platform (1), a top plate (4) is provided above the left side of the platform (1), support rods (5) are fixed at the top corners of the top plate (4), and a rotary melting device (6) is provided below the top plate (4).
2. The automatic positioning spin melting machine according to claim 1, characterized in that: The clamping device (2) comprises a rotating motor (23), the rotating motor (23) being fixed to the middle right portion of the upper inner wall of the platform (1), the upper end of the output shaft of the rotating motor (23) being located above the platform (1), a rotating seat (7) being fixed thereto, a rotating rod (8) being fixed to the top of the rotating seat (7), a clamping telescopic rod (9) being fixed to the middle upper left portion of the rotating rod (8), a clamping mounting block (10) being fixed to the left end of the clamping telescopic rod (9), a clamping motor (11) being fixed to the middle left portion of the front surface of the clamping mounting block (10), and the clamping mounting block (10) being fixed to the clamping motor (11). A slide groove (24) is provided in the middle of the left side surface of the block (10), and a slider (25) is symmetrically inserted into the front and rear sides of the slide groove (24), and a threaded groove (27) is provided in the middle of the front surface of the slider (25), and a threaded rod (26) is screwed into the inside of the threaded grooves (27), and the rear end of the output shaft of the clamping motor (11) is located in the slide groove (24) and fixed to the front end of the threaded rod (26), and the rear end of the threaded rod (26) is rotatably connected to the middle of the rear inner wall of the slide groove (24), and the left surface of the slider (25) is fixed with a clamping block (12).
3. The automatic positioning rotary melting machine according to claim 2, characterized in that: The fixing device (3) comprises two fixed mounting blocks (13), the two fixed mounting blocks (13) being symmetrically fixed to the front and rear sides of the left top of the platform (1), a fixed telescopic rod (14) being fixed to the middle of the opposite surfaces of the two fixed mounting blocks (13), and a fixed block (15) being fixed to the opposite ends of the fixed telescopic rod (14).
4. The automatic positioning spin melting machine according to claim 1, characterized in that: The spin melting device (6) comprises a cylinder (22), an upper mounting plate (16) is fixed at the bottom of the cylinder (22), connecting pipes (17) are fixed at the bottom corners of the upper mounting plate (16), connecting holes (18) are fixed at the middle of the lower part of the front and rear outer walls of the connecting pipe (17), a lower mounting plate (20) is provided below the upper mounting plate (16), connecting rods (19) are fixed at the top corners of the lower mounting plate (20), mounting grooves (30) are provided at the middle of the upper part of the front and rear outer walls of the connecting rods (19), and springs (31) are fixed inside the mounting grooves (30). ), a connecting block (32) is fixed to one end of the spring (31) away from the mounting groove (30), the upper part of the connecting rod (19) is plugged into the lower inner part of the connecting tube (17), the connecting block (32) is plugged into the inner part of the connecting hole (18), a rotary melting motor (21) is fixed in the middle of the top of the lower mounting plate (20), a rotary melting head (28) is fixed to the lower end of the output shaft of the rotary melting motor (21) below the lower mounting plate (20), and a positioning sensor (29) is fixed to the middle of the left outer wall of the rotary melting head (28) and the top of the platform (1) at a position opposite to each other.
5. The automatic positioning spin melting machine according to claim 2, characterized in that: The front and rear threads of the threaded rod (26) are in opposite directions.
6. The automatic positioning spin melting machine according to claim 3, characterized in that: The opposing surfaces of the two clamping blocks (12) and the opposing surfaces of the two fixing blocks (15) are both fixed with rubber pads.
Citation Information
Patent Citations
Rotary melting machine
CN213166915U