Automatic bonding device for air valve film
By using a pointed cone head and moving groove structure in the automatic adhesive device of the gas valve membrane, the frictional damage problem of the gas valve membrane during separation is solved, and its safety and applicability are improved. It is suitable for gas valve membranes of different sizes.
Patent Information
- Application Number
- CN202421024553.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Existing automatic adhesive machines for gas valve membranes mostly use disc structures when separation, resulting in friction damage to the surface of gas valve membranes and poor protection.
An automatic adhesive device for air valve membrane is designed, including an upper guardrail, a positioning frame, a separation plate, a pointed cone head, a rotating shaft and a moving groove. It is inserted into the gas valve membrane through a pointed cone head and separated by frictional force. The rotating column rotates to reduce the contact area and friction and avoid large-area friction. The separation plate can adjust its position along the moving groove to adapt to the air valve membrane of different sizes.
It effectively reduces the risk of friction damage of the air valve membrane, improves its safety and flexibility, and is suitable for air valve membranes of different sizes, solving the problem of poor protection caused by the disc structure.
Smart Images

Figure CN222361716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic bonding of air valve films, in particular to an automatic bonding device for air valve films. Background Art
[0002] The air valve membrane is also called the reverse air check valve membrane. Its purpose is to allow gas to enter but not exit, thereby sealing the air. This is the basis for the air column bag to have cushioning and anti-seismic properties.
[0003] For example, the Chinese patent with announcement number CN204196401U (a decorative film bonding device of a bonding machine): comprising a frame, the decorative film bonding device comprises a decorative film sleeve shaft for sleeve decorative film rolls, a decorative film bonding upper roller, and a decorative film bonding lower roller, the decorative film bonding upper roller and the decorative film bonding lower roller are both arranged on the frame in an axially fixed and circumferentially rotating manner, the decorative film bonding upper roller and the decorative film bonding lower roller are arranged up and down, the decorative film sleeve shaft is arranged on the frame in an axially fixed and circumferentially rotating manner, and the decorative film sleeve shaft is located above the decorative film bonding upper roller, and the decorative film bonding upper roller is also connected to a heating mechanism that can heat it. The utility model has the advantage of high bonding efficiency.
[0004] However, most of the existing automatic valve membrane bonding machines use a disc structure when separating, which can easily cause damage to the surface of the valve membrane due to friction with the surface of the valve membrane, resulting in poor protection; therefore, it does not meet the existing needs. We have proposed an automatic valve membrane bonding device. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic bonding device for air valve membranes, so as to solve the problem that most of the existing automatic bonding machines for air valve membranes proposed in the above-mentioned background technology adopt a disc structure when separating, which easily causes damage to the surface of the air valve membrane due to friction with the surface of the air valve membrane, resulting in poor protection.
[0006] To achieve the above object, the utility model provides the following technical solution: an automatic bonding device for a valve film, comprising: a frame, an upper guard frame is arranged at the upper end of the frame, and the upper guard frame is welded to the frame, a guide roller is arranged on one side of the upper guard frame, and two guide rollers are arranged on the upper guard frame;
[0007] Also includes:
[0008] A positioning frame, which is arranged on the inner wall of the upper guard frame, a separation plate is arranged at one end of the positioning frame, a pointed cone head is arranged at one end of the separation plate, and the pointed cone head and the separation plate are an integrated structure, and two positioning frames are arranged;
[0009] An inner groove is arranged on both side surfaces of the separation plate, and the inner groove and the separation plate are an integral structure. A rotating shaft is arranged inside the inner groove, and both ends of the rotating shaft are welded to the inner wall of the inner groove. A rotating column is arranged outside the rotating shaft, and the rotating column is rotatably connected to the rotating shaft.
[0010] Preferably, a moving groove is provided inside the positioning frame, and one end of the moving groove is in an open form, the other end of the separation plate is inserted into the moving groove, and the separation plate moves along the moving groove.
[0011] Preferably, a fixing knob is provided on one side of the positioning frame, and one end of the fixing knob is threadedly connected to the positioning frame.
[0012] Preferably, a belt conveyor is provided on one side of the guide roller, a winding roller is provided on one side of the belt conveyor, and a film placing roller is provided on the other side of the guide roller.
[0013] Preferably, a heating bonding machine is provided at the upper end of the belt conveyor, and heat-conducting bottom plates are provided on the lower surfaces of both ends of the heating bonding machine.
[0014] Preferably, upper mounting frames are provided on both sides of the heating bonding machine, and the upper mounting frames are welded to the heating bonding machine, and a cylinder is provided at the lower end of the upper mounting frame, and an external bolt at one end of the cylinder is threadedly connected to the upper mounting frame.
[0015] Preferably, a lower mounting frame is provided at the lower end of the cylinder, and the cylinder and the lower mounting frame are fixed by external bolts, and the lower mounting frame is welded to the frame.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model arranges a positioning frame on the inner wall of the upper guard frame, and arranges a separation plate at one end of the positioning frame. When the valve membrane moves between the film placing roller and the guide roller, the pointed cone head is inserted between the two valve membranes, so as to separate the two valve membranes and avoid them sticking together. When the valve membrane contacts and moves with the surface of the separation plate, the friction force is relied on to drive the rotating column to rotate along the rotating axis, thereby reducing the contact area and the friction force, avoiding surface damage caused by large-area friction, improving the safety of the valve membrane, and solving the problem that most of the existing automatic valve membrane bonding machines use a disc structure when separating, and the friction with the surface of the valve membrane easily causes damage to the surface of the valve membrane, resulting in poor protection.
[0018] 2. By setting a movable groove inside the positioning frame, one end of the separation plate is inserted into the movable groove and moves along the movable groove, and is fixed by a fixing knob, so that the separation plate can be quickly fixed and disassembled. The position of the separation plate is adjusted according to the size of the air valve membrane. The separation plate moves along the movable groove, and the distance between the separation plate and the air valve membrane is adjusted, so that it is suitable for air valve membranes of different sizes, which improves flexibility and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a right side structural schematic diagram of the utility model;
[0021] Figure 3 This is a schematic diagram of the front view structure of the positioning frame and the separation plate connection of the utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the positioning frame and the separation plate connected to the utility model;
[0023] In the figure: 1. frame; 2. upper guard frame; 3. film placing roller; 4. winding roller; 5. guide roller; 6. heating bonding machine; 7. heat-conducting bottom plate; 8. belt conveyor; 9. lower mounting frame; 10. cylinder; 11. positioning frame; 12. separation plate; 13. pointed cone head; 14. fixing knob; 15. inner groove; 16. rotating column; 17. rotating shaft; 18. moving groove; 19. upper mounting frame. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] See also Figure 1-4 The utility model provides an embodiment: an automatic bonding device for a valve film, comprising: a frame 1, an upper guard frame 2 is arranged at the upper end of the frame 1, and the upper guard frame 2 is welded to the frame 1, a guide roller 5 is arranged on one side of the upper guard frame 2, and the upper guard frame 2 is provided with two guide rollers;
[0026] Also includes:
[0027] A positioning frame 11 is arranged on the inner wall of the upper guard frame 2, a separation plate 12 is arranged at one end of the positioning frame 11, a pointed cone head 13 is arranged at one end of the separation plate 12, and the pointed cone head 13 and the separation plate 12 are an integral structure, and two positioning frames 11 are arranged;
[0028] The inner groove 15 is arranged on both side surfaces of the separation plate 12, and the inner groove 15 and the separation plate 12 are an integral structure. A rotating shaft 17 is arranged inside the inner groove 15, and both ends of the rotating shaft 17 are welded to the inner wall of the inner groove 15. A rotating column 16 is arranged outside the rotating shaft 17, and the rotating column 16 is rotatably connected to the rotating shaft 17.
[0029] When the air valve membrane moves between the film placing roller 3 and the guide roller 5, the pointed cone head 13 is inserted between the two air valve membranes, which has a separation effect on the two air valve membranes to prevent them from sticking together. When the air valve membrane moves in contact with the surface of the separation plate 12, the friction force drives the rotating column 16 to rotate along the rotating shaft 17, thereby reducing the contact area, reducing the friction force, and avoiding surface damage caused by large-area friction, thereby improving the safety of the air valve membrane. The separation plate 12 moves along the moving groove 18 to adjust the distance between the separation plate 12 and the air valve membrane, so that it is suitable for air valve membranes of different sizes and improves flexibility.
[0030] See also Figure 1 , 4 A movable groove 18 is provided inside the positioning frame 11, and one end of the movable groove 18 is in an open form. The other end of the separation plate 12 is inserted into the movable groove 18, and the separation plate 12 moves along the movable groove 18 to adjust the distance between the separation plate 12 and the air valve membrane, so that it is suitable for air valve membranes of different sizes and improves flexibility.
[0031] See also Figure 3 , 4 A fixing knob 14 is provided on one side of the positioning frame 11 , and one end of the fixing knob 14 is threadedly connected to the positioning frame 11 to fix the separation plate 12 .
[0032] See also Figure 1 , 2 A belt conveyor 8 is provided on one side of the guide roller 5, a winding roller 4 is provided on one side of the belt conveyor 8, and a film placing roller 3 is provided on the other side of the guide roller 5 to convey the valve film.
[0033] See also Figure 1 , 2 A heating bonding machine 6 is provided at the upper end of the belt conveyor 8, and a heat-conducting bottom plate 7 is provided on the lower surface of both ends of the heating bonding machine 6 to heat, bond and fix the valve film.
[0034] See also Figure 1An upper mounting frame 19 is provided on both sides of the heating bonding machine 6, and the upper mounting frame 19 is welded to the heating bonding machine 6. A cylinder 10 is provided at the lower end of the upper mounting frame 19, and an external bolt at one end of the cylinder 10 is threadedly connected to the upper mounting frame 19. The cylinder 10 is used to drive the heating bonding machine 6 to move downward, and the heat-conducting bottom plate 7 contacts the air valve membrane, so that the edge of the air valve membrane is heated, bonded and fixed, thereby realizing the automatic bonding operation of the air valve membrane.
[0035] See also Figure 1 A lower mounting frame 9 is provided at the lower end of the cylinder 10 , and the cylinder 10 and the lower mounting frame 9 are fixed by external bolts. The lower mounting frame 9 is welded to the frame 1 to support and fix the cylinder 10 .
[0036] Working principle: When in use, the air valve film placed on the film placing roller 3 is guided by the guide roller 5 and rolled up on the winding roller 4 along the belt conveyor 8. When the air valve film moves between the film placing roller 3 and the guide roller 5, the pointed cone head 13 is inserted between the two air valve films to separate the two air valve films and avoid them sticking together. When the air valve film moves in contact with the surface of the separation plate 12, the friction force drives the rotating column 16 to rotate along the rotating shaft 17, thereby reducing the contact area, reducing the friction force, avoiding surface damage caused by large-area friction, and improving the safety of the air valve film. The separation plate 12 moves along the moving groove 18 to adjust the distance between the separation plate 12 and the air valve membrane, so that it is suitable for air valve membranes of different sizes and has improved flexibility. After the separation plate 12 is adjusted, one end of the fixing knob 14 is threadedly connected to the positioning frame 11, and the separation plate 12 is squeezed and fixed, which is convenient for quick fixation and disassembly of the separation plate 12. When the air valve membrane passes through the belt conveyor 8, the cylinder 10 is used to drive the heating bonding machine 6 to move downward, and the heat-conducting bottom plate 7 contacts the air valve membrane, so that the edge of the air valve membrane is heated, bonded and fixed, thereby realizing the automatic bonding operation of the air valve membrane.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An automatic valve film bonding device, comprising a frame (1), an upper guard frame (2) is arranged at the upper end of the frame (1), and the upper guard frame (2) is welded to the frame (1), a guide roller (5) is arranged on one side of the upper guard frame (2), and two upper guard frames (2) are arranged; Features: Also includes: A positioning frame (11) is arranged on the inner wall of the upper guard frame (2), a separation plate (12) is arranged at one end of the positioning frame (11), a pointed cone head (13) is arranged at one end of the separation plate (12), and the pointed cone head (13) and the separation plate (12) are an integral structure, and two positioning frames (11) are arranged; An inner groove (15) is arranged on both side surfaces of the separation plate (12), and the inner groove (15) and the separation plate (12) are an integral structure. A rotating shaft (17) is arranged inside the inner groove (15), and both ends of the rotating shaft (17) are welded to the inner wall of the inner groove (15). A rotating column (16) is arranged outside the rotating shaft (17), and the rotating column (16) is rotatably connected to the rotating shaft (17).
2. The automatic valve film bonding device according to claim 1, characterized in that: A moving groove (18) is provided inside the positioning frame (11), and one end of the moving groove (18) is open. The other end of the separation plate (12) is inserted into the moving groove (18), and the separation plate (12) moves along the moving groove (18).
3. The automatic valve film bonding device according to claim 1, characterized in that: A fixing knob (14) is provided on one side of the positioning frame (11), and one end of the fixing knob (14) is threadedly connected to the positioning frame (11).
4. The automatic valve film bonding device according to claim 1, characterized in that: A belt conveyor (8) is arranged on one side of the guide roller (5), a winding roller (4) is arranged on one side of the belt conveyor (8), and a film placing roller (3) is arranged on the other side of the guide roller (5).
5. The automatic valve film bonding device according to claim 4, characterized in that: A heating bonding machine (6) is arranged at the upper end of the belt conveyor (8), and heat-conducting bottom plates (7) are arranged on the lower surfaces of both ends of the heating bonding machine (6).
6. The automatic valve film bonding device according to claim 5, characterized in that: An upper mounting frame (19) is provided on both sides of the heating bonding machine (6), and the upper mounting frame (19) is welded to the heating bonding machine (6). A cylinder (10) is provided at the lower end of the upper mounting frame (19), and an external bolt at one end of the cylinder (10) is threadedly connected to the upper mounting frame (19).
7. The automatic valve film bonding device according to claim 6, characterized in that: A lower mounting frame (9) is provided at the lower end of the cylinder (10), and the cylinder (10) and the lower mounting frame (9) are fixed by external bolts, and the lower mounting frame (9) is welded to the frame (1).
Citation Information
Patent Citations
Decorative film bonding device of bonding machine
CN204196401U