Double-layer condenser for chemical reaction

Through the design of the internal and external double-layer structure of chemical reaction, the problems of complex structure and heat loss of existing condensers are solved, and efficient condensation effect and easy maintenance design are achieved.

CN222364422UActive Publication Date: 2025-01-17FUXIN YUKE CHEM TECH CO LTD
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Patent Information

Application Number
CN202323498255.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-01-17
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing condenser has complex structure, the spiral pipe row causes inconvenient maintenance, and heat loss is inevitable, which affects energy utilization.

Method used

It adopts a double-layer structure design inside and outside. Through the connection between the main material pipe sleeve and the heat exchange pipe sleeve, the straight pipe section is used to condense, divert and divert flow and fully condense and heat exchange, simplifying the structure for easy disassembly and assembly and maintenance.

Benefits of technology

It achieves an improvement in heat exchange efficiency, and at the same time reduces the length requirements of the heat exchange pipeline, facilitates post-maintenance, avoids heat loss, and maintains an efficient condensation effect.

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Abstract

The double-layer condenser for the chemical reaction comprises a condenser main pipe, a pair of main material pipe sleeves are coaxially connected to the two ends of the condenser main pipe, a feeding pipe and a discharging pipe are arranged on the main material pipe sleeves respectively, a pair of first end plates are arranged at the two ends of the condenser main pipe, and a pair of second end plates are arranged at the two ends of the condenser main pipe. A plurality of pairs of first through holes are symmetrically formed in the pair of first end plates; the utility model relates to the technical field of condensers, in particular to a double-layer condenser for chemical reaction, which adopts an inner-outer double-layer structural design, distributes and guides heat exchange fluid, and is matched with inner-outer double-layer condensation heat exchange media to perform sufficient condensation heat exchange on materials, so that the requirement on the length of a heat exchange pipeline is shortened, and the requirement on the length of the heat exchange pipeline is reduced; and meanwhile, due to the structural design of the inner layer and the outer layer, the heat exchange efficiency cannot be reduced, and the heat exchange efficiency and the heat exchange efficiency are balanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensers, in particular to a double-layer condenser for chemical reactions. Background Art

[0002] In chemical processing, the condenser is a commonly used temperature control equipment and separation equipment. The existing condensers mainly adopt the tube row type. In order to improve the heat exchange effect, the tube row is usually made into a spiral or serpentine arrangement to improve the condensation effect. Although the heat exchange effect is improved to a certain extent by extending the heat exchange pipeline, this also causes the volume of the condenser to increase. In order to improve the heat exchange efficiency, the double-layer condenser disclosed in the patent publication number CN205007615U uses the cylindrical outer bottle body and the inner bottle body to form an insulation layer to ensure that the temperature loss in the bottle body is slow, thereby improving the energy utilization rate; further, a fixed screen is set to effectively fix the spiral condensation coil, increase the contact area between the spiral condensation coil and the inner bottle body, and ensure stability. However, although the above-mentioned condenser has a structure of arranging an insulation layer in the outer cylinder to avoid heat loss, it still uses a spiral tube row, which is complex and inconvenient to clean. In view of this, in-depth research was conducted on the above-mentioned problem, and thus this case was produced. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a double-layer condenser for chemical reactions, which solves the problems of the prior art.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a double-layer condenser for chemical reactions, comprising a condenser main pipe, a pair of main material pipe sleeves are coaxially connected at both ends of the condenser main pipe, a pair of main material pipe sleeves are respectively provided with a feed pipe and a discharge pipe, a pair of first end plates are provided at both ends of the condenser main pipe, and a plurality of pairs of first through holes are symmetrically opened on the pair of first end plates;

[0005] A plurality of material through pipes are interconnected between the plurality of pairs of the first through holes, and both ends of the condenser main pipe are respectively connected with a first condensation liquid inlet and a first condensation liquid outlet;

[0006] A pair of heat exchange tube sleeves are connected to both ends of the pair of main material tube sleeves, and a pair of second end plates are connected to the pair of heat exchange tube sleeves respectively. A plurality of pairs of second through holes are symmetrically provided on the pair of second end plates, and a second condensation liquid inlet and a second condensation liquid outlet are respectively provided on the pair of heat exchange tube sleeves;

[0007] A plurality of internal heat exchange tubes are inserted into the plurality of material through tubes, and both ends of the plurality of internal heat exchange tubes are respectively connected to a plurality of pairs of second through holes.

[0008] Preferably, the pair of main material pipe sleeves are cylindrical pipe structures with two ends penetrating through.

[0009] Preferably, the pair of heat exchange tube sleeves are cylindrical tubes with one end open and the other end blind, and the pair of second end plates are respectively fixed on the open ends of the pair of heat exchange tube sleeves.

[0010] Preferably, the pair of main material tube sleeves, the pair of heat exchange tube sleeves and the condenser main pipe are respectively connected to each other through flange plates.

[0011] Preferably, a pair of first control valves and a pair of second control valves are respectively provided on the first condensation liquid inlet and the first condensation liquid outlet, and the second condensation liquid inlet and the second condensation liquid outlet.

[0012] Preferably, a plurality of the internal heat exchange tubes coaxially pass through a plurality of material through tubes.

[0013] Beneficial Effects

[0014] The utility model provides a double-layer condenser for chemical reactions. It has the following beneficial effects: the double-layer condenser for chemical reactions adopts an inner and outer double-layer structure design to divert and guide the heat exchange fluid, and cooperates with the inner and outer double-layer condensation heat exchange medium to fully condense and exchange heat for the material, shortens the length requirement for the heat exchange pipeline, reduces the length requirement for the heat exchange pipeline, and is convenient for later disassembly and maintenance. At the same time, the inner and outer double-layer structure design will not lead to a decrease in heat exchange efficiency, so that the two are balanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of a double-layer condenser for chemical reactions described in the utility model.

[0016] Figure 2 The utility model is a schematic diagram of the side structure of a double-layer condenser for chemical reaction.

[0017] Figure 3 It is a partially enlarged structural schematic diagram of a double-layer condenser for chemical reactions described in the utility model.

[0018] In the figure: 1. condenser main pipe; 2. main material pipe sleeve; 3. feed pipe; 4. discharge pipe; 5. first end plate; 6. material through pipe; 7. first condensation liquid inlet; 8. first condensation liquid outlet; 9. heat exchange tube sleeve; 10. second end plate; 11. second condensation liquid inlet; 12. second condensation liquid outlet; 13. internal heat exchange tube; 14. flange plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The utility model provides an implementation scheme: the condensing tube of the double-layer condenser in the above-mentioned patent disclosure is designed with a spiral structure. Although the pipeline is extended to make the condensation effect better, its pipeline design is complicated, the production difficulty is high and it is not convenient for maintenance. Therefore, the present application uses a straight tube section on the condensation heat exchange tube. Specifically, a double-layer condenser for chemical reaction includes a condenser main pipe 1. The condenser main pipe 1 is the main support structure of the equipment and is also the external heat exchange space for the condensation heat exchange medium. The two ends of the condenser main pipe 1 are respectively connected to a first condensation liquid inlet 7 and a first condensation liquid outlet 8. The two ends of the condenser main pipe 1 are connected to the first condensation liquid inlet 7 and the first condensation liquid outlet 8. A pair of main material pipe sleeves 2 are coaxially connected at the end, and a feed pipe 3 and a discharge pipe 4 are respectively arranged on the pair of main material pipe sleeves 2. The pair of main material pipe sleeves 2 are used to circulate the fluid that needs to be condensed, wherein the main material pipe sleeve 2 connected to the feed pipe 3 is used to pass the fluid that needs to be condensed, and is isolated from the condensing medium flowing through the condenser main pipe 1 under the insulating effect of the first end plate 5, and is divided into a plurality of material through pipes 6 through a plurality of first through holes, flows into the main material pipe sleeve 2 connected to the discharge pipe 4, and then is discharged, and heat exchange and condensation are carried out with the heat exchange medium in the condenser main pipe 1 through the plurality of material through pipes 6. This is a heat exchange structure for external heat exchange of the condensed material;

[0021] At the same time, in order to improve the heat exchange efficiency, a pair of heat exchange tube sleeves 9 are arranged in a pair of main material tube sleeves 2. The pair of heat exchange tube sleeves 9 are the second working area of ​​the condensing medium. The pair of heat exchange tube sleeves 9 and the pair of main material tube sleeves 2 are isolated and sealed through a pair of second end plates 10, and are connected to each other through a plurality of internal heat exchange tubes 13. The second condensation liquid inlet 11 passes the heat exchange medium through the plurality of internal heat exchange tubes 13 to the side of the second condensation liquid outlet 12. The plurality of internal heat exchange tubes 13 are used to penetrate the plurality of material through pipes 6 to fully exchange heat inside the condensing material, so that the material can be fully condensed inside, so that the material is condensed evenly and the heat exchange efficiency is improved. In this way, the inner and outer double-layer condensation structure is used to improve the condensation efficiency, and the heat exchange parts are all straight pipe sections, which are easy to install and maintain.

[0022] As a preferred solution, further, a pair of main material pipe sleeves 2 are cylindrical pipe structures with both ends penetrated, which is convenient for installation and maintenance.

[0023] As a preferred solution, further, the pair of heat exchange tube sleeves 9 are cylindrical tubes with one end open and the other end blind, and a pair of second end plates 10 are respectively fixed on the open ends of the pair of heat exchange tube sleeves 9.

[0024] As a preferred solution, further, a pair of main material tube sleeves 2 and a pair of heat exchange tube sleeves 9 and the condenser main pipe 1 are respectively connected to each other through flange plates 14, which are tightly connected and convenient for disassembly and maintenance.

[0025] As a preferred solution, further, a pair of first control valves and a pair of second control valves are respectively provided on the first condensation liquid inlet 7 and the first condensation liquid outlet 8, and the second condensation liquid inlet 11 and the second condensation liquid outlet 12. The flow rate and switching of the heat exchange medium can be effectively improved through the first control valves and the second control valves.

[0026] As a preferred solution, further, a plurality of internal heat exchange tubes 13 coaxially pass through a plurality of material through tubes 6, and the diameter of the internal heat exchange tubes 13 is smaller than that of the material through tubes 6, which provides a circulation space for the fluid after heat exchange and facilitates the passage of materials.

[0027] In summary, it can be generally known that the double-layer condenser for chemical reactions adopts an inner and outer double-layer structure design to divert and guide the heat exchange fluid, and cooperates with the inner and outer double-layer condensation heat exchange medium to fully condense and exchange heat for the material, shortening the length requirement for the heat exchange pipeline, reducing the length requirement for the heat exchange pipeline, and facilitating subsequent disassembly and maintenance. At the same time, the inner and outer double-layer structure design will not lead to a decrease in heat exchange efficiency, so that the two are balanced.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-layer condenser for chemical reactions, comprising a condenser main pipe (1), a pair of main material pipe sleeves (2) being coaxially connected at both ends of the condenser main pipe (1), a feed pipe (3) and a discharge pipe (4) being respectively arranged on the pair of main material pipe sleeves (2), characterized in that: A pair of first end plates (5) are provided at both ends of the condenser main pipe (1), and a plurality of pairs of first through holes are symmetrically provided on the pair of first end plates (5); A plurality of material through pipes (6) are interconnected between the plurality of pairs of the first through holes, and both ends of the condenser main pipe (1) are respectively connected to a first condensation liquid inlet (7) and a first condensation liquid outlet (8); A pair of heat exchange tube sleeves (9) are connected to both ends of the pair of main material tube sleeves (2), and a pair of second end plates (10) are connected to the pair of heat exchange tube sleeves (9). A plurality of pairs of second through holes are symmetrically provided on the pair of second end plates (10), and a second condensation liquid inlet (11) and a second condensation liquid outlet (12) are provided on the pair of heat exchange tube sleeves (9); A plurality of internal heat exchange tubes (13) are inserted into the plurality of material through tubes (6), and both ends of the plurality of internal heat exchange tubes (13) are respectively connected to a plurality of pairs of second through holes.

2. A double-layer condenser for chemical reactions according to claim 1, characterized in that: The pair of main material pipe sleeves (2) are cylindrical pipe structures with two ends penetrating through.

3. A double-layer condenser for chemical reaction according to claim 2, characterized in that: The pair of heat exchange tube sleeves (9) are cylindrical tubes with one end open and the other end blind, and the pair of second end plates (10) are respectively fixed on the open ends of the pair of heat exchange tube sleeves (9).

4. A double-layer condenser for chemical reaction according to claim 3, characterized in that: The pair of main material pipe sleeves (2), the pair of heat exchange pipe sleeves (9) and the condenser main pipe (1) are respectively connected to each other via flange plates (14).

5. A double-layer condenser for chemical reaction according to claim 4, characterized in that: A pair of first control valves and a pair of second control valves are respectively provided on the first condensation liquid inlet (7) and the first condensation liquid outlet (8), the second condensation liquid inlet (11) and the second condensation liquid outlet (12).

6. A double-layer condenser for chemical reaction according to claim 5, characterized in that: The plurality of internal heat exchange tubes (13) coaxially pass through the plurality of material through tubes (6).

Citation Information

Patent Citations

  • Double -deck condenser

    CN205007615U