Full-automatic solid sample sampler for chemical titration

Through a fully automatic solid sample sampling machine, unintervented sample sampling and weighing is achieved using robots and electronic balances, solving the problems of low accuracy and high labor intensity of manual sampling, and improving the efficiency and accuracy of chemical titration analysis.

CN222364788UActive Publication Date: 2025-01-17ANSHAN QINGLONG ELECTROMECHANICAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420908499.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In chemical titration analysis, artificially sampled solid samples have problems such as low accuracy, high labor intensity, and increased workload, and artificial intervention affects data accuracy.

Method used

A fully automatic solid sample sampling machine is designed, including a conveyor belt, feeding disc, robotic sampling mechanism and weighing mechanism. Through mechanical claw clamping and electronic balance, uninterrupted sample sampling and precise weighing are achieved, using two-dimensional Code scanners and sensors ensure automated operation.

Benefits of technology

A fully automated sample sampling process is realized, which improves sampling accuracy and work efficiency, reduces employee labor intensity and staffing configuration, and reduces the impact of human intervention on data.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222364788U_ABST
    Figure CN222364788U_ABST
Patent Text Reader

Abstract

The utility model relates to a full-automatic solid sample sampler for chemical titration, which comprises a conveyor belt, a feeding disc, a manipulator sampling mechanism and a weighing mechanism, sample bottle station grooves are arranged on the feeding disc along the circumferential direction, and the conveyor belt is arranged on one side of the feeding disc. When a certain sample bottle station groove in the feeding disc rotates to correspond to the conveying belt, a sample bottle on the conveying belt exactly enters the certain sample bottle station groove in the feeding disc under the action of power inertia of the conveying belt, and a glass container is placed in the weighing mechanism. Sample bottles conveyed to the sampling position on the feeding disc are conveyed to the position above the glass container through the manipulator sampling mechanism and are fed into the glass container. The full-automatic sampler disclosed by the utility model is simple and convenient to operate and accurate in sampling, does not need human intervention in the whole process, eliminates the problems of manual weighing and sampling, manual recording of sampling values and manual intervention of sampling data in the prior art, simultaneously reduces the labor intensity of staff and personnel allocation, and improves the working efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of analytical chemistry, and in particular relates to a full-automatic solid sample sampling machine for chemical titration. Background Art

[0002] In the field of analytical chemistry, titration analysis is a widely used classical analytical method. Solid sample sampling in chemical titration requires precise weighing. In the past, manual weighing and sampling were used, and the sampling values ​​were recorded manually, which resulted in the problem of human intervention in sampling data. Manual sampling will increase the labor intensity of employees, require additional laboratory staffing, and increase the workload and working time of chemical titration. At the same time, due to human intervention in experimental data, the accuracy of sampling and weighing data will be reduced. Utility Model Content

[0003] The utility model aims to provide a fully automatic solid sample sampling machine for chemical titration. The fully automatic sampler is easy to operate and has accurate sampling. The whole process does not require human intervention, and the problems of manual weighing sampling, manual recording of sampling values, and manual intervention in sampling data are eliminated. At the same time, the labor intensity and personnel allocation of employees are reduced, and work efficiency is improved.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A fully automatic solid sample sampling machine for chemical titration comprises a conveyor belt, a feeding disc, a manipulator sampling mechanism and a weighing mechanism. The feeding disc is provided with sample bottle station slots along the circumferential direction. The conveyor belt is arranged on one side of the feeding disc. When a certain sample bottle station slot on the feeding disc rotates to correspond to the conveyor belt, the sample bottle on the conveyor belt just enters a certain sample bottle station slot on the feeding disc under the action of the conveyor belt power inertia. A glass container is placed in the weighing mechanism. The sample bottle conveyed to the sampling position on the feeding disc is conveyed to the top of the glass container by the manipulator sampling mechanism and the sample is fed into the glass container.

[0006] The manipulator sampling mechanism includes a manipulator horizontal moving module, a mechanical claw clamp, and a manipulator vertical moving module. The manipulator vertical moving module is driven by the manipulator horizontal moving module to move laterally along the direction where the loading disc and the weighing mechanism are set. The mechanical claw clamp is driven by the manipulator vertical moving module to move up and down. The mechanical claw clamp is provided with a mechanical claw rotating motor and a mechanical claw pneumatic clamp.

[0007] It also includes a mechanical claw crossbeam and a horizontal module reset sensor. The mechanical claw crossbeam is used to connect the mechanical claw clamp and the manipulator vertical movement module, and the horizontal module reset sensor is arranged on one side of the manipulator horizontal movement module.

[0008] A material box is arranged between the weighing mechanism and the feeding disc.

[0009] The loading disc is driven to rotate by a motor, and a sample arrival sensor, a loading disc reset sensor, and a sample bottle sampling arrival sensor are arranged on the periphery of the loading disc. The sample arrival sensor is arranged on one side of the conveyor belt, and the sample bottle sampling arrival sensor is arranged on one side of the weighing mechanism.

[0010] It also includes a two-dimensional code scanner. A through hole is provided at the bottom of the sampling position of the loading disc, and the two-dimensional code scanner is arranged below the through hole.

[0011] Compared with the existing technology, the beneficial effects of the utility model are:

[0012] A fully automatic solid sample sampler for chemical titration. The fully automatic sampler is easy to operate and has accurate sampling. The whole process does not require human intervention, eliminating the problems of manual weighing and sampling, manual recording of sampling values, and manual intervention in sampling data. At the same time, it reduces the labor intensity and personnel allocation of employees and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a front view of a fully automatic solid sample sampling machine for chemical titration.

[0014] Figure 2 The utility model is a top view of a fully automatic solid sample sampling machine for chemical titration.

[0015] In the figure: 1. Robot vertical movement module, 2. Vertical movement module reset sensor, 3. Mechanical claw rotation motor reset sensor, 4. Mechanical claw rotation motor, 5. Mechanical claw pneumatic clamp, 6. Mechanical claw clamp, 7. Glass container, 8. Electronic balance windshield bracket, 9. Sample bottle sampling in place sensor, 10. QR code scanner, 11. Foma casters, 12. Electronic balance, 13. Electronic balance seat, 14. Base chassis, 15. Conveyor belt, 16. Sample bottle, 17. Alarm light, 18. Equipment power switch, 19. Touch screen, 20. Control panel, 21. Vertical module stepper motor, 22. Mechanical claw beam, 23. Sample bottle station slot, 24. Fence, 25. Robot horizontal movement module, 26. Horizontal module stepper motor, 27. Horizontal module reset sensor, 28. Feeding disc, 29. Sample arrival sensor, 30. Feeding disc reset sensor, 31. Conveyor belt motor, 32. Material box. DETAILED DESCRIPTION

[0016] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings:

[0017] See Figure 1-Figure 2A fully automatic solid sample sampling machine for chemical titration comprises a conveyor belt 15, a loading disc 28, a manipulator sampling mechanism, and a weighing mechanism. A sample bottle station slot 23 is circumferentially arranged on the loading disc 28. The conveyor belt 15 is arranged on one side of the loading disc 28. When a certain sample bottle station slot 23 on the loading disc 28 rotates to correspond to the conveyor belt 15, the sample bottle 16 on the conveyor belt 15 just enters a certain sample bottle station slot 23 on the loading disc 28 under the action of the dynamic inertia of the conveyor belt 15. A glass container 7 is placed in the weighing mechanism. The sample bottle 16 conveyed to the sampling position on the loading disc 28 is sent to the top of the glass container 7 by the manipulator sampling mechanism and is fed into the glass container 7.

[0018] The manipulator sampling mechanism includes a manipulator horizontal moving module 25, a mechanical claw clamp 6, and a manipulator vertical moving module 1. The manipulator vertical moving module 1 is driven by the manipulator horizontal moving module 25 to move laterally along the direction where the loading disc 29 and the weighing mechanism are set. The mechanical claw clamp 6 is driven by the manipulator vertical moving module 1 to move up and down. The mechanical claw clamp 6 is provided with a mechanical claw rotating motor 4 and a mechanical claw pneumatic clamp 5.

[0019] It also includes a mechanical claw beam 22 and a horizontal module reset sensor 27. The mechanical claw beam 22 is used to connect the mechanical claw clamp 6 and the manipulator vertical movement module 1. The horizontal module reset sensor 27 is set on one side of the manipulator horizontal movement module 25.

[0020] The mechanical claw 6 is connected to the manipulator vertical movement module 1 through the mechanical claw crossbeam 22. The manipulator horizontal movement module 25 and the manipulator vertical movement module 1 are both electric slides. The manipulator vertical movement module 1 moves horizontally on the manipulator horizontal movement module 25. The mechanical claw crossbeam 22 together with the mechanical claw 6 moves up and down on the manipulator vertical movement module 1. The manipulator claw of the utility model is a conventional manipulator claw, wherein the mechanical claw 6 is driven by the mechanical claw pneumatic clamp 5 to achieve clamping, and is driven by the mechanical claw rotary motor 4 to achieve up and down flipping.

[0021] The weighing mechanism is an electronic balance 12, specifically a Mettler electronic balance. The experimental glass container 7 is placed on the electronic balance 12, and the experimental glass container 7 is generally a test conical beaker. The glass container 7 is covered with an electronic balance windshield support 8.

[0022] A material box 32 is provided between the weighing mechanism and the feeding disc 28 .

[0023] The mechanical claw 6 grabs the sample bottle 16 on the feeding disc 28 and transfers it to the sampling position. When it moves to the top of the material box 32, it turns the mouth of the sample bottle 16 downward. Due to the slight vibration generated during the turning, a small amount of powder in the bottle may leak out, which is received by the material box 32 below. The mechanical claw 6 then translates the sample bottle 16 to the top of the test conical beaker. Since the mouth of the sample bottle 16 is very small and the powder has a certain viscosity, there will be no leakage during translation. The mechanical claw rotating motor 4 makes the mechanical claw 6 swing slightly to produce a shaking effect, and the solid powder in the sample bottle 16 is shaken into the test conical beaker little by little. The Mettler electronic balance accurately weighs the solid powder. When the weight is in place, the mechanical claw 6 stops shaking and unloading, completing the sampling.

[0024] The loading disc 28 is driven to rotate by a motor, and a sample arrival sensor 29, a loading disc reset sensor 30, and a sample bottle sampling arrival sensor 9 are arranged on the periphery of the loading disc 28. The sample arrival sensor 29 is arranged on one side of the conveyor belt 15, and the sample bottle sampling arrival sensor 9 is arranged on one side of the weighing mechanism.

[0025] The loading disc reset sensor 30 is used to sense that the loading disc 28 resets to a certain sample bottle station slot 23 and rotates to a position corresponding to the conveyor belt 15. The sample in place sensor 29 is used to sense that the sample bottle 16 on the conveyor belt 15 enters the sample bottle station slot 23. The sample bottle sampling in place sensor 9 is used to sense that the sample bottle 16 rotates to the sampling position of the manipulator.

[0026] It also includes a two-dimensional code scanner 10. A through hole is provided at the bottom of the loading disc 28 at the sampling position, and the two-dimensional code scanner 10 is arranged below the through hole.

[0027] The loading disc 28 is divided into two layers, the upper disc is driven to rotate by a motor, and the upper disc is provided with a plurality of sample bottle station slots 23 along the circumference. When the upper disc rotates to a certain sample bottle station slot 23 corresponding to the conveyor belt 15, the sample bottle 16 on the conveyor belt 15 is pushed into the sample bottle station slot 23 by the power of the transmission belt 15, and the upper disc continues to rotate, driving the sample bottle 16 to rotate to the sampling position. A through hole is provided on the lower disc at the sampling position, and the two-dimensional code scanner scans the information of the sample bottle 16 at the sampling position through the through hole. The outer circumference of the lower disc is provided with an upwardly protruding enclosure 24 to prevent the sample bottle 16 from escaping from the sample bottle station slot 23 during the rotation and movement. The protruding enclosure 24 is provided with an entrance and exit at the position corresponding to the conveyor belt 15.

[0028] The base chassis 14 is used to carry the above equipment and to accommodate, for example, the pneumatic two-way components and solenoid valves for controlling the manipulator gripper, 24V / 10A switching power supply, the manipulator gripper rotation motor driver, the conveyor belt motor driver, the feeding disc motor driver, the manipulator horizontal slide motor driver and the manipulator vertical slide motor driver, and the electronic balance power socket, etc. Two pairs of liftable Foma casters 11 are installed under the base chassis 14, and the side wall surface of the base chassis 14 is sequentially installed with a spare 220V power socket, a main power cord socket, and a gas source jack.

Claims

1. A fully automatic solid sample sampling machine for chemical titration, characterized in that: It includes a conveyor belt, a loading disc, a manipulator sampling mechanism, and a weighing mechanism. The loading disc is provided with sample bottle station slots along the circumference. The conveyor belt is arranged on one side of the loading disc. When a certain sample bottle station slot on the loading disc rotates to correspond to the conveyor belt, the sample bottle on the conveyor belt just enters into a certain sample bottle station slot on the loading disc under the action of the conveyor belt dynamic inertia. A glass container is placed in the weighing mechanism. The sample bottle transferred to the sampling position on the loading disc is sent to the top of the glass container by the manipulator sampling mechanism and the material is added into the glass container.

2. The fully automatic solid sample sampling machine for chemical titration according to claim 1, characterized in that: The manipulator sampling mechanism includes a manipulator horizontal moving module, a mechanical claw clamp, and a manipulator vertical moving module. The manipulator vertical moving module is driven by the manipulator horizontal moving module to move laterally along the direction where the loading disc and the weighing mechanism are set. The mechanical claw clamp is driven by the manipulator vertical moving module to move up and down. The mechanical claw clamp is provided with a mechanical claw rotating motor and a mechanical claw pneumatic clamp.

3. A fully automatic solid sample sampling machine for chemical titration according to claim 2, characterized in that: It also includes a mechanical claw crossbeam and a horizontal module reset sensor. The mechanical claw crossbeam is used to connect the mechanical claw clamp and the manipulator vertical movement module, and the horizontal module reset sensor is arranged on one side of the manipulator horizontal movement module.

4. The fully automatic solid sample sampling machine for chemical titration according to claim 1, characterized in that: A material box is provided between the weighing mechanism and the feeding disc.

5. The fully automatic solid sample sampling machine for chemical titration according to claim 1, characterized in that: The loading disc is driven to rotate by a motor, and a sample arrival sensor, a loading disc reset sensor, and a sample bottle sampling arrival sensor are arranged on the periphery of the loading disc. The sample arrival sensor is arranged on one side of the conveyor belt, and the sample bottle sampling arrival sensor is arranged on one side of the weighing mechanism.

6. The fully automatic solid sample sampling machine for chemical titration according to claim 1, characterized in that: It also includes a two-dimensional code scanner. A through hole is provided at the bottom of the sampling position of the loading disc, and the two-dimensional code scanner is arranged below the through hole.

Citation Information

Cited By

  • Micro sampler of mass spectrometer

    CN120565391A