PCBA transformer service life detection device
By designing a PCBA transformer life detection device including motor and rotary pressure column, simulating vibration environment and temperature changes, the problem that the prior art cannot detect transformer life in different environments is solved, and a more diverse and wider life is achieved. Detect data.
Patent Information
- Application Number
- CN202420909606.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing PCBA transformer life detection method cannot simulate the service life of the transformer in different environments, resulting in a single detection data and the inability to test the life in different working environments.
A PCBA transformer life detection device including tabletop, guide plate, spring, docking frame, wire, motor and rotary pressure column is designed. The rotary pressure column is driven by the motor to repeatedly squeeze the guide plate to generate vibration, simulate the vibration environment, and pass through the water pipe. Regulate temperature and simulate different working environments.
It improves the diversity and breadth of transformer life detection data, and can effectively evaluate the service life of transformers in different environments.
Smart Images

Figure CN222365053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCBA transformer life detection, in particular to a PCBA transformer life detection device. Background Art
[0002] The life test of PCBA transformer is a test activity designed to evaluate its long-term performance, reliability and durability under expected working conditions. Since transformers usually undertake key power conversion, signal isolation or coupling tasks in electronic equipment, their performance degradation or failure may cause failure of the entire system. Therefore, life testing of PCBA transformers is of great significance to ensure product quality, prevent early failure, reasonably plan maintenance cycles and optimize product design.
[0003] The existing detection method is to power on multiple PCBA transformers to make them run, and then record the running time of the PCBA transformers until they are damaged, so as to detect the average service life of the PCBA transformers. However, the working environment of PCBA transformers is different. The existing detection method cannot test the service life of PCBA transformers in different environments, and the detection data is single.
[0004] Therefore, a PCBA transformer life detection device has been developed that can simulate the service life of the transformer under different environments and improve the diversity and extensiveness of the transformer service life detection data. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art in the above-mentioned background technology, the utility model provides a PCBA transformer life detection device which can simulate the service life of the transformer under different environments and improve the diversity and extensiveness of transformer service life detection data.
[0006] The technical implementation scheme of the utility model is: a PCBA transformer life detection device, including a table, a guide plate, a spring, a docking frame, an electric wire, a transformer, a motor and a rotating pressure column, a plurality of guide plates are slidably connected to the top of the table, a plurality of springs are connected between the bottom of the guide plate and the table, the top of the guide plate is connected to the docking frame, the left front side of the docking frame is connected to the electric wire, the docking frame is clamped with a transformer, the upper left front side of the table is connected to the motor, the motor output shaft is connected to the rotating pressure column, and the rotating pressure column is rotatably connected to the table.
[0007] Optionally, the electrical wires are each provided with a plug.
[0008] Optionally, it also includes a cover and a handle, the cover is snapped onto the upper part of the table top, and the top of the cover is connected to the handle.
[0009] Optionally, a wire hole is opened on the front side of the lower left portion of the cover.
[0010] Optionally, a water pipe is also included, and the rear part of the table top is connected with the water pipe.
[0011] Optionally, joints are provided on the lower sides of the left and right parts of the water pipe.
[0012] The utility model has the following advantages: the utility model drives the rotating pressure column to rotate through the rotation of the motor output shaft, and the rotating pressure column rotates and repeatedly squeezes the guide plate. Under the action of the spring, the guide plate repeatedly shakes up and down to generate vibration, simulating a vibration environment, and an external water source is connected through a water pipe. The temperature of the water source is released through the water pipe, and the temperature of the transformer working environment is regulated. The utility model can simulate the service life of the transformer in different environments and improve the diversity and extensiveness of the transformer service life detection data. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a structural schematic diagram of the utility model.
[0015] Figure 3 This is a schematic diagram of a first partial three-dimensional structure of the utility model.
[0016] Figure 4 This is a schematic diagram of a second partial three-dimensional structure of the utility model.
[0017] Figure 5 It is a schematic diagram of the third partial three-dimensional structure of the utility model.
[0018] The meanings of the reference numerals in the figure are: 1: table top, 2: cover, 3: handle, 4: wire hole, 5: guide plate, 6: spring, 7: docking frame, 8: wire, 9: transformer, 10: motor, 11: rotating pressure column, 12: water pipe. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.
[0020] A PCBA transformer life detection device, such as Figure 1-Figure 5As shown, it includes a table top 1, a cover 2, a handle 3, a guide plate 5, a spring 6, a docking frame 7, an electric wire 8, a transformer 9, a motor 10, a rotating pressure column 11 and a water pipe 12. A plurality of guide plates 5 are slidably connected to the top of the table top 1, a plurality of springs 6 are connected between the bottom of the guide plates 5 and the table top 1, the top of the guide plates 5 are connected to the docking frames 7, the left front side of the docking frames 7 are connected to the electric wires 8, the docking frames 7 are clamped with transformers 9, the upper left front side of the table top 1 is connected to the motor 10, the output shaft of the motor 10 is connected to the rotating pressure column 11, the rotating pressure column 11 is rotatably connected to the table top 1, the top of the table top 1 is clamped with a cover 2, the top of the cover 2 is connected to the handle 3, the front side of the lower left part of the cover 2 is provided with a wire hole 4, and the rear of the table top 1 is connected to a water pipe 12.
[0021] When the utility model is in use, the cover 2 is opened by the handle 3, the transformer 9 is docked with the docking frame 7, and then the external power supply is docked with the motor 10 to supply power to the transformer 9, so that the transformer 9 runs and the running time of the transformer 9 is recorded. When it is necessary to detect the service life of the transformer 9 in a vibration environment, the motor 10 is started, and the output shaft of the motor 10 rotates to drive the rotating pressure column 11 to rotate. The rotating pressure column 11 rotates and repeatedly squeezes the guide plate 5. Under the action of the spring 6, the guide plate 5 repeatedly shakes up and down to generate vibration, simulating a vibration environment. When it is necessary to control the temperature of the detection environment, an external water source is connected through the water pipe 12, and the temperature of the water source is released through the water pipe 12 to regulate the temperature of the working environment of the transformer 9. After the detection is completed, the power supply is unplugged, and then the transformer 9 can be removed. When the wires 8 are connected, the wire holes 4 can be passed through to cover the cover 2 on the table 1 during detection to seal the detection environment of the transformer 9.
[0022] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A PCBA transformer life detection device, characterized by: The invention comprises a table top (1), a guide plate (5), a spring (6), a docking frame (7), an electric wire (8), a transformer (9), a motor (10) and a rotating pressure column (11). The top of the table top (1) is slidably connected with a plurality of guide plates (5), the bottom of each guide plate (5) is connected with a plurality of springs (6) between the table top (1), the top of each guide plate (5) is connected with a docking frame (7), the left front side of each docking frame (7) is connected with an electric wire (8), the docking frame (7) is clamped with a transformer (9), the upper left front side of the table top (1) is connected with a motor (10), the output shaft of the motor (10) is connected with a rotating pressure column (11), and the rotating pressure column (11) is rotatably connected with the table top (1).
2. A PCBA transformer life detection device according to claim 1, characterized in that: The electric wires (8) are all provided with plugs.
3. A PCBA transformer life detection device according to claim 2, characterized in that: It also comprises a cover (2) and a handle (3); the cover (2) is clamped on the upper part of the table top (1), and the top of the cover (2) is connected to the handle (3).
4. A PCBA transformer life detection device according to claim 3, characterized in that: A wire hole (4) is provided on the front side of the lower left portion of the cover (2).
5. A PCBA transformer life detection device according to claim 4, characterized in that: It also includes a water pipe (12), and the rear part of the table top (1) is connected to the water pipe (12).
6. A PCBA transformer life detection device according to claim 5, characterized in that: The lower sides of the left and right parts of the water pipe (12) are both provided with joints.