Test tool of generator

By designing the test tooling for the generator, the combination of conveying rollers and clamping components solves the problem of bumps and jitters during the test and movement of the generator, and a more stable test process is achieved.

CN222365069UActive Publication Date: 2025-01-17GUANGZHOU KINGCAK AUTOMATIC CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202420942702.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Existing generator testing devices are prone to bumps and jitters during movement and testing, affecting the accuracy of the test.

Method used

A test tool including a test bench, a moving plate, a support frame, a conveying assembly, a moving assembly and a clamping assembly is designed. Through the cooperation of the conveying roller and a clamping assembly, the stable clamping and movement of the generator is achieved, and the bumps and bumps are avoided. Jitter.

Benefits of technology

It effectively prevents damage and inaccurate testing caused by bumps and jitters during movement and testing, and improves the stability and accuracy of the test.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222365069U_ABST
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Abstract

The utility model relates to the technical field of testing, and provides a testing tool of a generator, which comprises a testing table, a moving plate, a support frame, a conveying assembly, a moving assembly and a clamping assembly, a groove is arranged on the testing table, a sliding groove is arranged in the groove, the moving plate is arranged in the sliding groove in a sliding manner, and the clamping assembly is arranged on the moving plate. The movable plate is arranged on the testing table, a positioning hole is formed in the side face of the movable plate, the supporting frame is fixedly installed on the testing table, the conveying assembly is arranged on the testing table, the movable assembly is arranged on the supporting frame, and the clamping assembly is arranged on the movable assembly. By means of the technical scheme, the problems that in the prior art, a generator may jolt during movement, or during testing, a testing instrument may shake under the action of a motor during use, so that the generator shakes, and the testing process may be affected are solved.
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Description

Technical Field

[0001] This utility model relates to the field of testing technology, specifically to a testing fixture for a generator. Background Technology

[0002] A generator is a mechanical device that converts mechanical energy into electrical energy. It is driven by a water turbine, steam turbine, diesel engine or other power machinery, which converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and then transmits it to the generator, which then converts it into electrical energy. After the generator is developed, it usually needs to be tested. However, some generators are large in size, and when they need to be monitored, it may be necessary for many people to lift and move them to the testing device. During the movement, the generator may be bumped or knocked.

[0003] A search for the aforementioned issues revealed that, among the existing technologies, such as the mobile platform for generator testing disclosed in CN218703312U, the device involves installing threaded rods on both sides of a mobile plate, sliding a placement plate between the two threaded rods, and mounting several rotating cylinders on the placement plate. When testing the generator, the placement plate is lowered below the mobile plate, the generator is placed on it, and the generator can be rolled up using the rotating cylinders. Then, the mobile plate is raised again to move the generator up for testing. However, this device may cause bumps during movement, or the testing instruments may vibrate under the action of the motor during testing, causing the generator to shake, which may affect the testing process. Utility Model Content

[0004] This utility model proposes a testing fixture for generators, which solves the problem in the prior art that generators may cause bumps when moved, or that the testing instruments may cause vibrations under the action of the motor during testing, thus causing the generator to shake and potentially affecting the testing process.

[0005] The technical solution of this utility model is as follows:

[0006] A testing fixture for a generator includes a test bench, a movable plate, a support frame, a conveying assembly, a moving assembly, and a clamping assembly. The test bench has a groove, and a sliding groove is formed in the groove. The movable plate is slidably installed in the sliding groove, and a positioning hole is formed on the side of the movable plate. The support frame is fixedly installed on the test bench. The conveying assembly is disposed on the test bench. The moving assembly is disposed on the support frame. The clamping assembly is disposed on the moving assembly.

[0007] Furthermore, the conveying assembly includes a conveying plate, conveying rollers, and a protective frame. The conveying plate is obliquely and fixedly installed on the side of the test bench, and the conveying plate has several grooves. Several conveying rollers are provided and are rotatably installed in the grooves of the conveying plate. The protective frame is fixedly installed on the conveying plate.

[0008] Furthermore, the moving component includes a support cover, a reciprocating screw, a screw nut, and a motor. The support cover is fixedly mounted on the support frame, the reciprocating screw is rotatably mounted inside the support cover, the screw nut is threadedly connected to the reciprocating screw, the motor is fixedly mounted on the support cover, and the output end of the motor is fixedly connected to the reciprocating screw.

[0009] Furthermore, the clamping assembly includes a connecting rod, a movable box, a clamping plate, and a limiting block. The connecting rod is fixedly mounted on the lead screw nut, and the movable box is fixedly mounted on the connecting rod. The movable box has a sliding groove, and the top of the movable box has several limiting through holes. The clamping plate is slidably mounted in the sliding groove of the movable box, and the top of the clamping plate has a limiting hole that matches the limiting through holes. The limiting block is adapted to the limiting through holes and the limiting holes.

[0010] Furthermore, it also includes a positioning component, which includes a fixing rod, a positioning cylinder one, and a positioning cylinder two. The fixing rod is fixedly installed on the support frame, the positioning cylinder one is fixedly installed on the fixing rod, and the positioning cylinder two is slidably installed inside the positioning cylinder one.

[0011] Furthermore, the first positioning cylinder and the second positioning cylinder are at the same horizontal position as the positioning hole on the moving plate, and the second positioning cylinder matches the positioning hole.

[0012] The working principle and beneficial effects of this utility model are as follows:

[0013] 1. In this utility model, by moving the generator on the conveyor roller, the generator can be conveyed to the top of the test platform, avoiding the need for manual lifting of it to the top of the test platform and preventing damage to the generator during the lifting process, which would affect subsequent testing;

[0014] 2. In this utility model, the clamping component can be moved closer to or further away from the generator by the movable component. The position of the clamping component and the generator can be adjusted according to the size of the generator, which avoids the difficulty of the clamping component clamping the generator when the generator is too large or too small.

[0015] 3. In this utility model, the generator can be clamped and fixed by the clamping component, which avoids the generator shaking during testing or movement.

[0016] In summary, through the cooperation of the test bench, moving plate, support frame, conveying assembly, moving assembly, and clamping assembly, this device can fix the generator during the testing and movement of the generator, thus avoiding inaccurate testing caused by the shaking of the generator. Attached Figure Description

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the conveying assembly of this utility model;

[0020] Figure 3 This is a partial cross-sectional structural diagram of the mobile component of this utility model;

[0021] Figure 4 This is a schematic diagram of the clamping assembly of this utility model;

[0022] Figure 5 This is a schematic diagram of the positioning component and support frame of this utility model.

[0023] In the diagram: 1. Test bench; 2. Moving plate; 3. Support frame; 101. Conveyor plate; 102. Conveyor roller; 103. Protective frame; 201. Support cover; 202. Reciprocating screw; 203. Screw nut; 204. Motor; 301. Connecting rod; 302. Moving box; 303. Clamping plate; 304. Limiting block; 401. Fixing rod; 402. Positioning cylinder one; 403. Positioning cylinder two. Detailed Implementation

[0024] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0025] like Figures 1-5As shown, this embodiment proposes a test fixture for a generator, including a test bench 1, a movable plate 2, a support frame 3, a conveying component, a moving component, and a clamping component. The test bench 1 has a groove, and a sliding groove is formed in the groove. The movable plate 2 is slidably installed in the sliding groove, and a positioning hole is formed on the side of the movable plate 2. The support frame 3 is fixedly installed on the test bench 1. The conveying component is set on the test bench 1, the moving component is set on the support frame 3, and the clamping component is set on the moving component.

[0026] In this embodiment, the conveying assembly includes a conveying plate 101, a conveying roller 102, and a protective frame 103. The conveying plate 101 is obliquely and fixedly installed on the side of the test bench 1, and a plurality of grooves are provided on the conveying plate 101. A plurality of conveying rollers 102 are provided, and the conveying rollers 102 are rotatably installed in the grooves of the conveying plate 101. The protective frame 103 is fixedly installed on the conveying plate 101.

[0027] In this embodiment, the moving component includes a support cover 201, a reciprocating screw 202, a screw nut 203, and a motor 204. The support cover 201 is fixedly mounted on the support frame 3. The reciprocating screw 202 is rotatably mounted inside the support cover 201. The screw nut 203 is threadedly connected to the reciprocating screw 202. The motor 204 is fixedly mounted on the support cover 201, and the output end of the motor 204 is fixedly connected to the reciprocating screw 202.

[0028] In this embodiment, the clamping assembly includes a connecting rod 301, a movable box 302, a clamping plate 303, and a limiting block 304. The connecting rod 301 is fixedly installed on the lead screw nut 203, and the movable box 302 is fixedly installed on the connecting rod 301. The movable box 302 has a sliding groove, and the top of the movable box 302 has several limiting through holes. The clamping plate 303 is slidably installed in the sliding groove of the movable box 302, and the top of the clamping plate 303 has a limiting hole that matches the limiting through hole. The limiting block 304 is adapted to the limiting through hole and the limiting hole.

[0029] In this embodiment, a positioning component is also included. The positioning component includes a fixing rod 401, a positioning cylinder 402, and a positioning cylinder 403. The fixing rod 401 is fixedly installed on the support frame 3, the positioning cylinder 402 is fixedly installed on the fixing rod 401, and the positioning cylinder 403 is slidably installed inside the positioning cylinder 402.

[0030] In this embodiment, positioning cylinder 1 402 and positioning cylinder 2 403 are at the same horizontal position as the positioning hole on the moving plate 2, and positioning cylinder 2 403 matches the positioning hole.

[0031] In summary, during the generator testing process, the device first places the generator on the conveyor roller 102 to transport it to the test bench 1. The protective frame 103 on the side of the conveyor plate 101 protects the generator during transport. The moving plate 2 is then moved to the end of the groove on the test bench 1 near the conveyor plate 101. The generator is placed on the moving plate 2, and then the positioning cylinder 2 403 is stretched to its position within the positioning cylinder 1 402. The positioning cylinder 1 402 is then inserted into the positioning hole of the moving plate 2, thereby positioning the moving plate 2 and the generator in a clamping position. The middle of the clamping assembly provides a more secure grip on the generator. The motor 204 drives the reciprocating screw 202 to rotate, causing the screw nut 203 to move on the reciprocating screw 202. Depending on the size of the generator, the clamping assembly is moved closer to the generator. Then, depending on the size of the generator, the position of the clamping plate 303 within the moving box 302 is adjusted to clamp and fix the generator. Next, the limiting block 304 is inserted into the limiting through hole of the moving box 302 and the limiting hole of the clamping plate 303 to fix it. Finally, the generator is tested.

[0032] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A generator test tool, characterized in that: include: A test bench (1), wherein a groove is provided on the test bench (1), and a slide groove is provided in the groove; A movable plate (2), the movable plate (2) being slidably mounted in the slide groove, and a positioning hole being provided on a side surface of the movable plate (2); A support frame (3), wherein the support frame (3) is fixedly mounted on the test bench (1); A conveying assembly, wherein the conveying assembly is arranged on the test bench (1); A moving component, the moving component being arranged on the supporting frame (3); A clamping assembly is arranged on the moving assembly.

2. A generator test fixture according to claim 1, characterized in that: The conveying assembly comprises: A conveying plate (101), the conveying plate (101) is fixedly installed at an angle on the side of the test bench (1), and a plurality of grooves are formed on the conveying plate (101); A conveying roller (102), wherein a plurality of conveying rollers (102) are provided, and the conveying rollers (102) are rotatably mounted in a groove of the conveying plate (101); A protection frame (103), wherein the protection frame (103) is fixedly mounted on the conveying plate (101).

3. A generator test fixture according to claim 2, characterized in that: The mobile assembly comprises: A support cover (201), wherein the support cover (201) is fixedly mounted on the support frame (3); A reciprocating screw (202), wherein the reciprocating screw (202) is rotatably mounted in the support cover (201); A lead screw nut (203), wherein the lead screw nut (203) is threadedly connected to the reciprocating lead screw (202); A motor (204), wherein the motor (204) is fixedly mounted on the support cover (201), and an output end of the motor (204) is fixedly connected to the reciprocating screw (202).

4. A generator test fixture according to claim 3, characterized in that: The clamping assembly comprises: A connecting rod (301), wherein the connecting rod (301) is fixedly mounted on the lead screw nut (203); A moving box (302), the moving box (302) is fixedly mounted on the connecting rod (301), a sliding groove is provided on the moving box (302), and a plurality of limiting through holes are provided on the top of the moving box (302); A clamping plate (303), wherein the clamping plate (303) is slidably mounted in a slide groove of the moving box (302), and a limiting hole consistent with the limiting through hole is opened on the top of the clamping plate (303); A limiting block (304), the limiting block (304) is adapted to the limiting through hole and the limiting hole.

5. A generator test fixture according to claim 4, characterized in that: Also included is a positioning component, the positioning component comprising: A fixing rod (401), wherein the fixing rod (401) is fixedly mounted on the supporting frame (3); A positioning cylinder (402), wherein the positioning cylinder (402) is fixedly mounted on the fixing rod (401); Positioning cylinder 2 (403), the positioning cylinder 2 (403) is slidably installed inside the positioning cylinder 1 (402).

6. A generator test fixture according to claim 5, characterized in that: The first positioning tube (402) and the second positioning tube (403) are at the same horizontal position as the positioning hole on the movable plate (2), and the second positioning tube (403) is consistent with the positioning hole.

Citation Information

Patent Citations

  • Mobile platform for testing generator set

    CN218703312U