Transformer with shockproof function

By installing and installing beams and shock absorbing mechanisms in the protective box of the transformer, using rubber pads and limit blocks to absorb vibration force, the vibration and metal fatigue problems caused by electromagnetic force of the existing transformer are solved, and the installation stability and electricity use are improved. Safety.

CN222365455UActive Publication Date: 2025-01-17襄阳睿新鹏电子科技有限公司
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Patent Information

Application Number
CN202420717448.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-01-17
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing transformers have intensified vibration caused by electromagnetic force under high current loads, resulting in unbalance between the coil and the iron core, causing bolt metal fatigue, reducing installation stability and affecting power safety.

Method used

Design a transformer with shock-proof function. By installing cross beams and shock-absorbing mechanisms in the protective box, multiple rubber pads and limit blocks are used to absorb vibration force, avoiding the transformer components being directly tightened into the housing by bolts, reducing the Metal fatigue.

Benefits of technology

It effectively reduces the vibration impact of transformer components, extends the service life, ensures electricity safety, and avoids installation instability problems caused by metal fatigue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transformer with a shockproof function, which relates to the technical field of transformers and specifically comprises a protective box body, mounting beams are arranged at the top and the bottom of an inner cavity of the protective box body, an iron core is mounted between the mounting beams, a coil is mounted on the outer side of a core column of the iron core, and a sealing top cover is arranged above the coil. A connecting column head corresponding to the coil is mounted at the top of the sealing top cover, and the bottom end of the connecting column head is connected with the coil through a wire; damping mechanisms are arranged at the two ends of the installation cross beam, the installation cross beam is connected with the protection box body through the damping mechanisms, and each damping mechanism comprises an L-shaped plate. When the transformer is used, vibration generated by the transformer assembly can be eliminated, and the problems that the transformer assembly is fastened in the shell through a bolt, so that the connecting pins are in rigid connection, and metal fatigue is caused by long-term use are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to a transformer with a shockproof function. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil and iron core. It can realize voltage conversion, current conversion, impedance conversion and other operations. It is often used in places that require large amounts of power supply, such as airports, hospitals or shopping malls. It is also set up in the wild to cooperate with wind power and solar power generation.

[0003] The main components of a transformer are two coils, one called the "high-voltage coil" and the other called the "low-voltage coil". When current passes through the high-voltage coil, the electromagnetic force causes the interaction between the coil and the iron core to produce vibrations. Especially under high current loads, the electromagnetic force will be more significant, and the transformer vibration will intensify. At the same time, the uneven magnetic field will also cause the force imbalance between the coil and the iron core to produce vibrations. Existing transformer components are often installed on the bracket by bolts. Long-term vibration will cause metal fatigue of the bolts, greatly reducing the installation stability of the transformer and affecting the safety of electricity use. In response to the above problems, we proposed a transformer with shockproof function. Utility Model Content

[0004] In view of the shortcomings of the existing transformers having poor shock absorption effect and affecting the safety of electricity use, the utility model provides a transformer with shockproof function, which has the advantages of good shock absorption effect and ensuring the safety of electricity use, and solves the problems raised in the above background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A transformer with an anti-vibration function is designed, comprising a protective box, wherein the top and bottom of the inner cavity of the protective box are both provided with mounting crossbeams, an iron core is installed between the mounting crossbeams, a coil is installed on the outer side of the iron core column, a sealing top cover is provided above the coil, a connecting column head corresponding to the coil is installed on the top of the sealing top cover, and the bottom end of the connecting column head is connected to the coil through a wire;

[0007] Shock-absorbing mechanisms are provided at both ends of the mounting crossbeam, and the mounting crossbeam is connected to the protective box through the shock-absorbing mechanism. The shock-absorbing mechanism includes an L-shaped plate, and a plurality of first rubber pads are symmetrically provided at the top and the bottom of one side of the L-shaped plate, and a strip seat is provided on the top of the first rubber pad located at the top, and one side of the strip seat is connected to the protective box, and stud bolts are provided between the first rubber pads, and the stud bolts respectively penetrate the strip seat and the outside of the first rubber pad and are coaxially spirally connected with nuts;

[0008] The other side of the L-shaped plate is fixedly connected to a limiting block, the limiting block is located inside the mounting crossbeam, and the limiting block is connected to the mounting crossbeam via bolts.

[0009] Optionally, two bases are symmetrically installed at the bottom of the inner cavity of the protection box, and a second rubber pad is fixedly installed on the top of each base, and the top of the second rubber pad is in contact with the installation beam.

[0010] Optionally, heat dissipation fins are provided discontinuously and evenly spaced on the outer side of the protection box body, the heat dissipation fins are perpendicular to the protection box body, and one side of the heat dissipation fins is connected to the protection box body.

[0011] Optionally, connecting parts are provided at the bottom edges on both sides of the sealing top cover and at the top edges on both sides of the protective box body, and the connecting parts are connected by bolts.

[0012] Optionally, a plurality of mounting seats are symmetrically mounted on the bottom of the protective box, and the mounting seats are U-shaped in design.

[0013] Optionally, a plurality of insulators are provided on the outer side of the top end of the connecting stud, and the plurality of insulators are equidistantly distributed along the axial direction of the connecting stud, and the insulators are fixedly mounted on the connecting stud.

[0014] Compared with the prior art, during use, the utility model installs the transformer assembly firmly inside the protective box by means of the shock-absorbing mechanisms at both ends of the cross beam. When the protective box vibrates, the first rubber pads at the top and bottom of one side of the multiple L-shaped plates will eliminate the vibration, thereby preventing the transformer assembly from being affected by the vibration force. At the same time, it also avoids the problem of the transformer assembly being fastened inside the shell by bolts, resulting in the connection feet being in a rigid connection, which may cause metal fatigue after long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the specific structure of the protective box body and the sealing top cover of the utility model.

[0017] Figure 3 It is a schematic diagram of the internal structure of the protective box body and the sealed top cover of the utility model.

[0018] Figure 4 This is a schematic diagram of the specific structure of the installation of the crossbeam, iron core and coil of the utility model.

[0019] In the figure: 1. protective box; 2. sealing top cover; 3. connection part; 4. mounting beam; 5. iron core; 6. coil; 7. connecting column head; 8. insulator; 9. L-shaped plate; 10. limit block; 11. stud bolt; 12. first rubber pad; 13. heat dissipation fin; 14. mounting seat; 15. strip seat; 16. base; 17. second rubber pad. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 4 The utility model provides a technical solution: a transformer with shockproof function, including a protective box 1, the top and bottom of the inner cavity of the protective box 1 are provided with mounting beams 4, an iron core 5 is installed between the mounting beams 4, a coil 6 is installed on the outer side of the core column of the iron core 5, a sealing top cover 2 is provided above the coil 6, a connecting column head 7 corresponding to the coil 6 is installed on the top of the sealing top cover 2, and the bottom end of the connecting column head 7 is connected to the coil 6 through a wire.

[0022] like Figure 3 , Figure 4 As shown, the iron core 5, the coil 6, the connecting column head 7, the mounting crossbeam 4 and other structures together constitute a transformer assembly, and the transformer assembly is installed inside the protective box 1. In actual use, the protective box 1 is filled with heat dissipation oil, and the iron core 5 and the coil 6 are all immersed in the heat dissipation oil.

[0023] Shock-absorbing mechanisms are provided at both ends of the mounting beam 4, and the mounting beam 4 is connected to the protective box 1 through the shock-absorbing mechanism. The shock-absorbing mechanism includes an L-shaped plate 9, and a plurality of first rubber pads 12 are symmetrically provided at the top and the bottom of one side of the L-shaped plate 9. A strip seat 15 is provided on the top of the first rubber pad 12 located at the top, and one side of the strip seat 15 is connected to the protective box 1. Stud bolts 11 are provided between the first rubber pads 12, and the stud bolts 11 respectively penetrate the outside of the strip seat 15 and the first rubber pad 12 and are coaxially spirally connected with nuts.

[0024] like Figure 3 , Figure 4 As shown, the first rubber pads 12 located on the L-shaped plates 9 at the four corners of the transformer assembly can mitigate the impact of vibration force on the transformer assembly when the transformer assembly is vibrated, while limiting the shaking of the transformer assembly to ensure safe electricity use.

[0025] The other side of the L-shaped plate 9 is fixedly connected to a limit block 10, which is located inside the mounting beam 4. The limit block 10 is connected to the mounting beam 4 by bolts. After the L-shaped plate 9 assembly is connected to the protective box 1 through the strip seat 15, the limit block 10 on the back is used to connect to the mounting beam 4, thereby realizing the positioning and installation of the transformer assembly.

[0026] Furthermore, two bases 16 are symmetrically installed at the bottom of the inner cavity of the protection box body 1 , and a second rubber pad 17 is fixedly installed on the top of each base 16 , and the top of the second rubber pad 17 is in contact with the installation beam 4 .

[0027] like Figure 3 As shown, by providing the second rubber pad 17, the transformer assembly is supported from the bottom to avoid direct contact between the transformer assembly and the bottom surface of the protective box 1, thereby further improving the shock absorption performance.

[0028] like Figure 2 As shown, heat dissipation fins 13 are provided at equal intervals on the outside of the protective box 1. The heat dissipation fins 13 are perpendicular to the protective box 1, and one side of the heat dissipation fins 13 is connected to the protective box 1. By providing the heat dissipation fins 13, the heat inside the protective box 1 is easily dissipated to avoid damage to components caused by heat accumulation.

[0029] Furthermore, connecting parts 3 are provided at the bottom edges on both sides of the sealing top cover 2 and the top edges on both sides of the protective box body 1. The connecting parts 3 are connected by bolts. The sealing top cover 2 can be removed from the protective box body 1 through the connecting parts 3, which facilitates the inspection and maintenance of the interior of the protective box body 1 and improves applicability.

[0030] like Figure 3 As shown, a plurality of mounting seats 14 are symmetrically mounted on the bottom of the protection box 1. The mounting seats 14 are U-shaped. By setting the mounting seats 14, the utility model is fixedly mounted on the bracket by fasteners such as bolts.

[0031] Furthermore, a plurality of insulators 8 are provided on the outer side of the top of the connecting stud 7, and the plurality of insulators 8 are equidistantly distributed along the axial direction of the connecting stud 7. The insulators 8 are fixedly mounted on the connecting stud 7. By providing the insulators 8, electrical insulation and mechanical fixation of the transformer are achieved.

[0032] In summary, when the transformer with shockproof function is in use, when the transformer assembly is affected by vibration force, the first rubber pads 12 on the multiple L-shaped plates 9 will evenly eliminate the vibration force from the four corners of the transformer assembly, and the connecting feet are in a rigid connection, and the problem of metal fatigue caused by long-term use is avoided, thereby ensuring the safety of electricity use.

[0033] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transformer with a shockproof function, comprising a protective box (1), characterized in that: The top and bottom of the inner cavity of the protection box (1) are both provided with mounting crossbeams (4), an iron core (5) is installed between the mounting crossbeams (4), a coil (6) is installed on the outer side of the core column of the iron core (5), a sealing top cover (2) is provided above the coil (6), a connecting column head (7) corresponding to the coil (6) is installed on the top of the sealing top cover (2), and the bottom end of the connecting column head (7) is connected to the coil (6) through a wire; Shock-absorbing mechanisms are provided at both ends of the installation beam (4), and the installation beam (4) is connected to the protective box (1) through the shock-absorbing mechanism. The shock-absorbing mechanism comprises an L-shaped plate (9), and a plurality of first rubber pads (12) are symmetrically provided at the top and the bottom of one side of the L-shaped plate (9), and a strip seat (15) is provided at the top of the first rubber pad (12) located at the top, and one side of the strip seat (15) is connected to the protective box (1), and stud bolts (11) are provided between the first rubber pads (12), and the stud bolts (11) respectively penetrate the outside of the strip seat (15) and the first rubber pad (12) and are coaxially spirally connected with nuts; A limit block (10) is fixedly connected to the other side of the L-shaped plate (9); the limit block (10) is located inside the mounting crossbeam (4); and the limit block (10) is connected to the mounting crossbeam (4) via bolts.

2. The transformer with shockproof function according to claim 1, characterized in that: Two bases (16) are symmetrically mounted at the bottom of the inner cavity of the protection box (1), and a second rubber pad (17) is fixedly mounted on the top of each base (16), and the top of the second rubber pad (17) is in contact with the mounting crossbeam (4).

3. The transformer with shockproof function according to claim 1, characterized in that: The outer side of the protection box (1) is provided with heat dissipation fins (13) at intervals and at equal intervals. The heat dissipation fins (13) are perpendicular to the protection box (1), and one side of the heat dissipation fins (13) is connected to the protection box (1).

4. The transformer with shockproof function according to claim 1, characterized in that: Connecting parts (3) are provided at the bottom edges on both sides of the sealing top cover (2) and at the top edges on both sides of the protective box body (1), and the connecting parts (3) are connected by bolts.

5. The transformer with shockproof function according to claim 1, characterized in that: A plurality of mounting seats (14) are symmetrically mounted on the bottom of the protection box (1), and the mounting seats (14) are of U-shaped design.

6. The transformer with shockproof function according to claim 1, characterized in that: A plurality of insulators (8) are arranged on the outer side of the top end of the connection column head (7), and the plurality of insulators (8) are distributed equidistantly along the axial direction of the connection column head (7). The insulators (8) are fixedly mounted on the connection column head (7).