Efficient washing kettle easy to clean

By designing an automatic cleaning device in the washing kettle of chemical cleaning equipment, and using the stirring shaft and telescopic rod to drive the scraper to clean the inner wall of the kettle, the problem of relying on manual operation for washing kettle cleaning in the existing technology is solved, and an efficient and safe automatic cleaning is realized. Cleaning effect.

CN222369806UActive Publication Date: 2025-01-21日照国恩化学有限公司
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Patent Information

Application Number
CN202421157958.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-21
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In existing chemical cleaning equipment, cleaning of washing kettles usually relies on manual operations, which are inefficient and have safety hazards, making it difficult to achieve automated cleaning.

Method used

An efficient and easy-to-clean washing kettle is designed, which uses an automatic cleaning device, including a stirring shaft, stirring fan blades and a telescopic rod to drive a scraper to clean the inner wall of the kettle, realizing the function of automatically cleaning the inner wall of the kettle during the mixing process.

Benefits of technology

Through the use of automatic cleaning devices, the cleaning efficiency and safety of the inner wall of the washing kettle are improved, ensuring comprehensive cleaning of the inner wall of the kettle, reducing the risks and costs of manual operations, and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an easy-to-clean efficient washing kettle, and belongs to the field of chemical cleaning equipment, the easy-to-clean efficient washing kettle comprises a kettle body and a cleaning device, the kettle body is cylindrical, the lower end is conical, and a stirring device is arranged in the kettle body. The cleaning device comprises two groups of cleaning assemblies which can automatically clean the inner wall of the kettle body, especially the inner wall of the conical part. The device has an automatic cleaning function, the cleaning efficiency and the washing effect are improved, and the manual cleaning cost and risk are reduced.
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Description

Technical Field

[0001] The present application relates to the field of chemical cleaning equipment, and in particular to an easy-to-clean high-efficiency washing kettle. Background Art

[0002] In the plastic production process in the chemical industry, plastic particles need to be washed after production and processing to remove chemical reagents attached to the surface. The washing kettle is a commonly used equipment in this process. It is equipped with a stirring device inside to stir the plastic particles to ensure that the particles can fully contact the cleaning agent. However, after long-term use, dirt may accumulate inside the washing kettle, especially precipitation will adhere to the inner wall of the reactor funnel. This not only affects the washing effect, but may also reduce product quality.

[0003] At present, the cleaning of the washing kettle is usually done manually, which requires opening the water outlet at the lower end of the washing kettle, and manually entering the washing kettle to use a scraper to clean the inner wall. This method is not only inefficient, but also has certain safety hazards. Therefore, there is an urgent need for a device that can automatically clean the inner wall of the washing kettle to improve cleaning efficiency and safety. Utility Model Content

[0004] In order to automatically clean the inner wall of a washing kettle to improve cleaning efficiency and safety, the present application provides an easy-to-clean and efficient washing kettle.

[0005] The present application provides an easy-to-clean high-efficiency washing kettle adopts the following technical solution:

[0006] The cleaning device of the present invention is convenient to use and can be applied to the cleaning of the cleaning kettle as claimed in claim 1, wherein the cleaning device is provided with a stirring device which is arranged on a stirring shaft and a stirring blade, wherein the stirring blade is connected to the stirring shaft and the stirring shaft drives the stirring blade to rotate; the cleaning device comprises two groups of cleaning components, and the two groups of cleaning components are coaxially arranged in a vertical direction, and each group of cleaning components comprises a scraper and a telescopic rod, one end of the scraper abuts against the inner wall of the kettle body, and the other end is connected to the telescopic rod, and all the scrapers of the two groups of cleaning components can completely cover the circumferential direction of the inner wall of the kettle body together; the telescopic rod is connected to the stirring shaft at one end away from the scraper, and when the stirring shaft rotates, the telescopic rod can be driven to move in a vertical direction to clean the inner wall of the kettle body.

[0007] By adopting the above technical solution, when the stirring shaft rotates, the stirring shaft can drive the stirring blades to rotate, thereby evenly stirring the materials in the kettle body. At the same time, the telescopic rod can move up and down during the rotation of the stirring shaft, thereby driving the scraper to scrape up and down the inner wall of the kettle body to achieve a cleaning effect, realizing the function of automatically cleaning the inner wall of the kettle body during the stirring process, and improving the cleaning efficiency and utilization efficiency of the equipment.

[0008] Optionally, each group of the cleaning components comprises a plurality of the scrapers, and the plurality of scrapers are arranged in an array along the circumferential direction of the kettle body, and gaps are provided between adjacent scrapers; the scrapers of the two groups of the cleaning components are arranged alternately.

[0009] By adopting the above technical solution, such an arrangement can ensure that all parts of the inner wall of the kettle body can be cleaned without leaving any dead corners.

[0010] Optionally, a sliding rod is arranged between adjacent scrapers, and a sliding groove is provided on the scraper at a position corresponding to the sliding rod, and the sliding rod can slide in the sliding groove; a return spring is fixed between adjacent sliding rods, and the return spring is located in the sliding groove of the scraper, and the return spring applies a force to the two connected sliding rods to move away from each other.

[0011] By adopting the above technical solution, the sliding rod cooperates with the return spring so that the scraper can better adapt to the shape of the inner wall of the kettle during the cleaning process, thereby improving the cleaning effect.

[0012] Optionally, a slider is fixedly connected to the end of the telescopic rod away from the scraper, and the slider is sleeved on the stirring shaft. A single spiral groove is provided on the slider, and the single groove of the slider can be clamped on the stirring blade. The slider can slide along the axial direction of the stirring shaft; when the servo motor drives the stirring shaft to rotate forward, the slider moves downward in the vertical direction along the spiral extension trajectory of the stirring blade; when the servo motor drives the stirring shaft to reverse, the slider moves upward in the vertical direction along the spiral extension trajectory of the stirring blade.

[0013] By adopting the above technical solution, the slider drives the telescopic rod to move up and down in the vertical direction, thereby driving the scraper to clean the inner wall of the kettle.

[0014] Optionally, each of the telescopic rods includes an inner rod and an outer rod, the outer rod is sleeved outside the inner rod, the inner rod is connected to the scraper, and the outer rod is connected to the slider; an abutment spring is provided between the inner rod and the outer rod, and the abutment spring applies a force to the inner rod away from the stirring shaft.

[0015] By adopting the above technical solution, the design of the inner rod and the outer rod enables the scraper at one end of the inner rod to always abut against the inner wall of the kettle body, and makes the telescopic rod have better stability and buffering performance during the telescopic process.

[0016] Optionally, a water outlet is provided at the lower end of the conical portion of the kettle body, and a filter is provided in the kettle body near the drain outlet, wherein the mesh size of the filter is smaller than the size of the plastic particles to be cleaned.

[0017] By adopting the above technical solution, the filter can ensure that the cleaned dirt and sediment are discharged through the drain outlet while preventing the plastic particles from being discharged simultaneously, thereby ensuring the cleanliness of the drainage and avoiding the clogging of the drain outlet by plastic particles.

[0018] Optionally, the scraper is arranged at an angle, and a side of the scraper close to the inner wall of the kettle body is lower than a side away from the inner wall of the kettle body.

[0019] By adopting the above technical solution, such an arrangement enables the scraper to better scrape off dirt and sediment during the cleaning process.

[0020] Optionally, the scraper is made of a flexible material.

[0021] By adopting the above technical solution, the flexible material can better adapt to the shape of the inner wall of the kettle body and improve the cleaning effect.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Since the present invention uses an automatic cleaning device to clean the inner wall of the washing kettle, there is no need for manual operation inside the washing kettle, thereby improving cleaning efficiency and safety;

[0024] 2. The cleaning device of the present invention can adapt to the shape of the inner wall of the washing kettle, and comprehensively clean all parts without leaving any dead corners, thereby improving the washing effect and product quality;

[0025] 3. The telescopic rod in the present invention has an automatic telescopic function, which can drive the scraper to efficiently clean the inner wall of the washing kettle;

[0026] 4. The filter screen in the present invention can prevent the cleaned dirt and sediment from being discharged through the drain outlet, thereby ensuring the cleanliness of the drainage and avoiding the problem of secondary pollution;

[0027] 5. The scraper in the present invention is tilted and made of flexible material, which can better adapt to the shape of the inner wall of the washing tank, improve the cleaning effect, and also reduce the damage to the inner wall of the washing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of an easy-to-clean high-efficiency washing kettle according to an embodiment of the present application;

[0029] Figure 2 is a cross-sectional view of a protruding stirring device of an easy-to-clean high-efficiency washing kettle according to an embodiment of the present application;

[0030] Figure 3 It is a cross-sectional view of a protruding slider of an easy-to-clean high-efficiency washing kettle according to an embodiment of the present application.

[0031] Explanation of the reference numerals: 1. kettle body; 11. water inlet; 12. feed inlet; 13. water outlet; 14. discharge outlet; 15. filter screen; 16. ridge; 2. stirring device; 21. stirring shaft; 22. stirring blade; 23. servo motor; 3. cleaning assembly; 31. scraper; 311. slide groove; 312. bump; 32. telescopic rod; 321. outer rod; 322. inner rod; 323. abutment spring; 33. slide rod; 331. return spring; 34. slider; 341. single groove. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-3 This application is described in further detail.

[0033] This embodiment discloses an easy-to-clean high-efficiency washing kettle, referring to Figure 1 , including a kettle body 1 and a cleaning device. The kettle body 1 is cylindrical and has a conical lower end. A feed inlet 12 and a water inlet 11 are provided at the upper end of the kettle body 1. Plastic particles to be cleaned enter the kettle body 1 of the washing kettle from the feed inlet 12, and a cleaning agent for cleaning the plastic particles enters the kettle body 1 from the water inlet 11. A water outlet 13 is provided at the lower end of the conical part of the kettle body 1. After cleaning, the used cleaning agent and the dirt cleaned are discharged from the kettle body 1 from the water outlet 13. A discharge port is also provided on the conical surface of the conical part of the kettle body 1. The cleaned plastic particles can leave the kettle body 1 from the discharge port, completing the discharge of the plastic particles. The setting of these interfaces provides convenience for the cleaning operation.

[0034] refer to Figure 2 The kettle body 1 is provided with a stirring device 2 inside, and the stirring device 2 includes a stirring shaft 21 and a stirring blade 22. The stirring shaft 21 is coaxially rotatably connected to the kettle body 1, and the stirring blade 22 is spirally fixed to the circumference of the stirring shaft 21. A servo motor 23 is fixed at a position corresponding to the stirring shaft 21 on the kettle body 1, and the output shaft of the servo motor 23 is coaxially fixed to one end of the stirring shaft 21. The servo motor 23 drives the stirring shaft 21 to rotate, and the stirring shaft 21 rotates and drives the stirring blade 22 to rotate to stir the plastic particles in the kettle body 1.

[0035] refer to Figure 2 and 3The cleaning device includes two groups of cleaning components 3, and the two groups of cleaning components 3 are coaxially arranged in the vertical direction. Each group of cleaning components 3 includes a plurality of scrapers 31 and a telescopic rod 32, and the telescopic rod 32 corresponds to the scrapers 31 one by one. The scrapers 31 are arc-shaped, and the curvature of the scrapers 31 is adapted to the curvature of the inner wall of the kettle body 1. One end of the scrapers 31 close to the kettle body 1 abuts against the inner wall of the kettle body 1, and the other end of the scrapers 31 is connected to the telescopic rod 32. The scrapers 31 always abut against the inner wall of the kettle body 1 under the action of the telescopic rod 32. The plurality of scrapers 31 of each group of cleaning components 3 are arranged in an array along the circumferential direction of the kettle body 1, and gaps are provided between adjacent scrapers 31. The scrapers 31 of the two groups of cleaning components 3 are staggered, and the parts of all scrapers 31 of the two groups of cleaning components 3 abutting against the inner wall of the kettle body 1 can completely cover the circumferential direction of the inner wall of the kettle body 1 together.

[0036] refer to Figure 2 and 3 A convex rib 16 is fixedly arranged on the kettle body 1 at a position corresponding to any scraper 31 in the cleaning assembly 3 located on the upper side, and the convex rib 16 is arranged parallel to the axial direction of the stirring shaft 21. A convex block 312 corresponding to the convex rib 16 is fixedly arranged on the side of the scraper 31 at the position corresponding to the convex rib 16 close to the inner wall of the kettle body 1, and the convex block 312 is clamped on both sides of the convex rib 16 along the width direction, and the scraper 31 can slide along the length direction of the convex rib 16.

[0037] refer to Figure 2 and 3 , a slide bar 33 is arranged between adjacent scrapers 31, and a slide groove 311 is arranged on the scraper 31 at a position corresponding to the slide bar 33. The slide bar 33 can slide in the slide groove 311, and a return spring 331 is fixed between adjacent slide bars 33, and the return spring 331 is located in the slide groove 311 of the scraper 31. The return spring 331 gives a force to the two slide bars 33 at both ends of itself to move away from each other. When the cleaning component 3 moves to the conical part of the kettle body 1, the circumference of the inner wall of the kettle body 1 abutted by the scrapers 31 of the same group of cleaning components 3 is reduced, and the distance between the adjacent scrapers 31 is reduced, so that the two adjacent slide bars 33 squeeze the return spring 331 located therebetween at the same time, compressing the length of the return spring 331, so that the scraper 31 can better adapt to the shape of the inner wall of the kettle body 1 and maintain a stable contact force during the cleaning process.

[0038] refer to Figure 2 and 3, one end of the telescopic rod 32 away from the scraper 31 is fixedly connected with a slider 34, and the slider 34 is sleeved on the stirring shaft 21. A spiral single groove 341 is provided on the slider 34, and the guide angle of the single groove 341 of the slider 34 is the same as the guide angle of the stirring blade 22. When the slider 34 moves along the axial direction of the stirring shaft 21, the single groove 341 of the slider 34 can be clamped on the stirring blade 22, so that the slider 34 moves along the spiral extension trajectory of the stirring blade 22. The cooperation between the scraper 31 provided with the protrusion 312 and the convex ridge 16 prevents the slider 34 from rotating with the rotation of the stirring shaft 21. When the servo motor 23 drives the stirring shaft 21 to rotate forward, the slider 34 moves vertically downward along the axial direction of the stirring shaft 21; when the servo motor 23 drives the stirring shaft 21 to reverse, the slider 34 moves vertically upward along the axial direction of the stirring shaft 21.

[0039] refer to Figure 2 and 3 The telescopic rod 32 includes an inner rod 322 and an outer rod 321 which are coaxially arranged. The outer rod 321 is sleeved outside the inner rod 322. The inner rod 322 can slide along the axis direction of the outer rod 321. One end of the inner rod 322 is fixed to the side of the scraper 31 away from the inner wall of the kettle body 1, and one end of the outer rod 321 is fixed to the slider 34. An abutment spring 323 is fixed to the end of the inner rod 322 away from the scraper 31, and the other end of the abutment spring 323 can be fixed to the outer rod 321. The abutment spring 323 provides a force to the inner rod 322 in a direction away from the slider 34, so as to provide a buffer force for the telescopic rod 32 during the telescopic process and maintain its stability.

[0040] The implementation principle of the embodiment of the present application is as follows: when in use, the plastic particles to be cleaned are added into the kettle body 1 through the feed port 12, and an appropriate amount of cleaning liquid is injected into the kettle body 1 through the water inlet 11. The stirring device 2 is started, and the stirring shaft 21 drives the stirring blade 22 to rotate to stir the plastic particles and the cleaning agent. At the same time, the stirring shaft 21 drives the scraper 31 to move along the inner wall of the kettle body 1 through the slider 34 and the telescopic rod 32. During the movement, the scraper 31 scrapes off the dirt and sediment on the inner wall of the kettle body 1 and makes it fall into the bottom of the kettle body 1. When drainage is required, the drain port is opened and the sewage is discharged. The filter screen 15 can prevent dirt and sediment from being discharged with the drain port. During the cleaning process or after cleaning, the sewage and the cleaned dirt can be discharged through the drain port. The setting of the cleaning device realizes the automatic cleaning of the inner wall of the washing kettle, improves the cleaning efficiency and washing effect, reduces the cost and risk of manual cleaning, and improves the product quality in the subsequent production process. After the cleaning is completed and the cleaning liquid is discharged, the plastic particles are discharged from the discharge port to complete the overall cleaning work.

[0041] refer to Figure 2 and 3As a further example of this embodiment, a filter screen 15 is provided near the drain outlet of the kettle body 1. The mesh size of the filter screen 15 is smaller than the size of the plastic particles to be cleaned. At the same time, the filter screen 15 allows the cleaning agent and the dirt and sediment attached to the plastic particles to pass through and be discharged from the drain outlet. The filter screen 15 prevents the cleaned plastic particles from being discharged from the water inlet 11, effectively avoiding the problem of plastic particles blocking the drain outlet and avoiding the loss of plastic particles.

[0042] refer to Figure 2 and 3 In order to further optimize the cleaning effect, the scraper 31 in this embodiment can also be tilted. Specifically, the side of the scraper 31 close to the inner wall of the kettle body 1 is lower than the side away from the inner wall of the kettle body 1. Such a design can make the scraper 31 better adapt to the shape change of the inner wall of the kettle body 1 during the cleaning process, thereby improving the cleaning effect.

[0043] refer to Figure 2 and 3 As a further example under this embodiment, the scraper 31 in this embodiment can also be made of a flexible material, such as rubber or plastic, so that the scraper 31 has better elastic deformation ability. Such a material can deform to a certain extent when the scraper 31 is squeezed, so as to better adapt to the shape change of the inner wall of the kettle body 1 and further improve the cleaning effect.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An easy-to-clean high-efficiency washing kettle, comprising a kettle body (1) and a cleaning device, characterized in that: The kettle body (1) is cylindrical and has a conical lower end. A stirring device (2) is arranged inside the kettle body (1). The stirring device (2) comprises a stirring shaft (21) and stirring blades (22). The stirring blades (22) are connected to the stirring shaft (21). The stirring shaft (21) drives the stirring blades (22) to rotate. The cleaning device comprises two groups of cleaning components (3). The two groups of cleaning components (3) are coaxially arranged in a vertical direction. Each group of cleaning components (3) comprises a scraper (3). 1) and a telescopic rod (32), one end of the scraper (31) abuts against the inner wall of the kettle body (1), and the other end is connected to the telescopic rod (32), and all the scrapers (31) of the two groups of cleaning assemblies (3) can completely cover the circumferential direction of the inner wall of the kettle body (1); one end of the telescopic rod (32) away from the scraper (31) is connected to the stirring shaft (21), and when the stirring shaft (21) rotates, it can drive the telescopic rod (32) to move in the vertical direction to clean the inner wall of the kettle body (1).

2. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: Each group of cleaning components (3) comprises a plurality of scrapers (31), and the plurality of scrapers (31) are arranged in an array along the circumferential direction of the kettle body (1), and gaps are provided between adjacent scrapers (31); the scrapers (31) of the two groups of cleaning components (3) are arranged in an alternating manner.

3. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: A sliding rod (33) is arranged between adjacent scrapers (31), and a sliding groove (311) is arranged on the scraper (31) at a position corresponding to the sliding rod (33), and the sliding rod (33) can slide in the sliding groove (311); a return spring (331) is fixedly connected between adjacent sliding rods (33), and the return spring (331) is located in the sliding groove (311) of the scraper (31), and the return spring (331) gives a force to move the two connected sliding rods (33) away from each other.

4. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: The end of the telescopic rod (32) away from the scraper (31) is fixedly connected with a slider (34), the slider (34) is sleeved on the stirring shaft (21), and a spiral single groove (341) is provided on the slider (34), the single groove (341) of the slider (34) can be clamped on the stirring blade (22), and the slider (34) can slide along the axial direction of the stirring shaft (21); when the servo motor (23) drives the stirring shaft (21) to rotate forward, the slider (34) moves downward in the vertical direction along the spiral extension track of the stirring blade (22); when the servo motor (23) drives the stirring shaft (21) to rotate reversely, the slider (34) moves upward in the vertical direction along the spiral extension track of the stirring blade (22).

5. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: Each telescopic rod (32) comprises an inner rod (322) and an outer rod (321), wherein the outer rod (321) is sleeved outside the inner rod (322), the inner rod (322) is connected to the scraper (31), and the outer rod (321) is connected to the slider (34); an abutment spring (323) is provided between the inner rod (322) and the outer rod (321), and the abutment spring (323) applies a force to the inner rod (322) in a direction away from the stirring shaft (21).

6. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: A water outlet (13) is provided at the lower end of the conical part of the kettle body (1), and a filter screen (15) is provided in the kettle body (1) near the water outlet (13), wherein the mesh size of the filter screen (15) is smaller than the size of the plastic particles to be cleaned.

7. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: The scraper (31) is arranged at an angle, and the side of the scraper (31) close to the inner wall of the kettle body (1) is lower than the side away from the inner wall of the kettle body (1).

8. The easy-to-clean high-efficiency washing kettle according to claim 1, characterized in that: The scraper (31) is made of flexible material.