Photovoltaic support bending processing device

By adopting a combined structure of pressing blocks and sliding components in the photovoltaic bracket bending processing device, the problems of poor vertical fixation and unstable center of gravity of the photovoltaic bracket during processing are solved, and the photovoltaic bracket is effectively fixed and prevented from slipping. effect.

CN222370051UActive Publication Date: 2025-01-21KUNMING YINZHUO COMM EQUIP
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421123421.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-21
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing photovoltaic bracket bending processing device fails to effectively solve the problems of vertical fixation and unstable center of gravity during the processing process, resulting in product displacement and slippage.

Method used

A photovoltaic bracket bending processing device is designed, which adopts a combined structure of pressing blocks and sliding components. The pressing blocks are used to vertically fix the photovoltaic brackets, and the sliding components are used to prevent the photovoltaic brackets from falling without compressing them.

Benefits of technology

It effectively prevents the displacement problem caused by poor vertical fixation of the photovoltaic bracket during processing, and avoids the product from sliding when removed through the design of the sliding component, improving the processing quality and product stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222370051U_ABST
    Figure CN222370051U_ABST
Patent Text Reader

Abstract

The utility model relates to a photovoltaic support bending processing device which comprises a workbench, a bending mechanism, a width adjusting mechanism, a rotating mechanism, a PLC and a supporting frame, the supporting frame is provided with a supporting rod, the supporting rod is connected with a supporting block, the supporting rod is provided with a connecting block, the connecting block is fixedly provided with a motor, and the power output end of the motor is provided with a first rotating shaft. The first rotating shaft is fixedly provided with a first gear, the first gear is provided with a transmission chain in a matched mode, the supporting rod is provided with a second rotating shaft, and the second rotating shaft is fixedly provided with a second gear matched with the transmission chain. A third gear is installed on the first rotating shaft, a rotating sleeve is installed on the supporting block, a threaded rod is installed on the rotating sleeve in a threaded mode, a fourth gear meshed with the third gear is fixedly installed on the threaded rod, a fixing plate is fixedly installed on the rotating sleeve, a pressing block is installed on the fixing plate, a spring is installed on the fixing plate, and a sliding component is installed on the spring.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of plate processing related equipment, and in particular to a photovoltaic bracket bending processing device. Background Art

[0002] Photovoltaic brackets are special brackets designed for placing, installing and fixing solar panels in solar photovoltaic power generation systems. They are generally made of aluminum alloy, carbon steel and stainless steel. In new energy photovoltaic technology, photovoltaic panel brackets can fix the angle of photovoltaic panels and play a supporting role. They are an important part of photovoltaic technology. Photovoltaic brackets are bent at a specific angle and can be used after being assembled and fixed with bolts. Therefore, in the production of photovoltaic panel brackets, the bending process of steel frame raw materials accounts for a large proportion.

[0003] The utility model patent entitled "A photovoltaic bracket bending processing device" (application number 202311464388.6) proposes "The present invention relates to the field of plate processing, and discloses a photovoltaic bracket bending processing device, including a workbench, a bending mechanism is provided in the middle of the upper surface of the workbench, an angle adjustment mechanism is provided inside the bending mechanism, and width adjustment mechanisms are provided on both sides of the workbench. A fixed seat is fixedly connected to the middle of the top of the workbench, an arc groove is provided in the middle of the fixed seat, and a rotating shaft is movably connected to both sides of the inner side of the arc groove, and a fan-shaped rotating block is fixedly connected to the outer diameter of the rotating shaft, and a torsion spring sheet is fixedly connected to the outer diameter of both ends of the rotating shaft. The present invention adopts a fan-shaped rotating block as a support at the bending part of the photovoltaic bracket, which can not only improve the stability during the bending process, but also avoid direct contact between the bottom end of the bracket and the groove wall, reduce scratches and scratches on the material, and improve the processing quality. By adding a width adjustment mechanism and an angle adjustment mechanism, the parts can be better positioned and bent. "However, the utility model patent has the following problems:

[0004] 1. The application only considers the horizontal fixation of the photovoltaic bracket, but does not consider the vertical fixation of the photovoltaic bracket. This treatment method is not good, which makes the photovoltaic bracket easy to move during the processing and ultimately causes the product to fail to meet the requirements;

[0005] 2. The application does not take into account that when the bent product is removed, the center of gravity of the product may be unstable due to the bent area and the shape of the product itself. When the equipment releases the fixation on the product, the product may slip and break, and an adaptive structure is needed to fix the product. Utility Model Content

[0006] In view of the problems raised by the above background technology, the purpose of the present utility model is to provide a photovoltaic bracket bending processing device to solve the problems existing in the prior art.

[0007] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0008] A photovoltaic support bending processing device, comprising a workbench, a bending mechanism, a width adjustment mechanism, a rotating mechanism, a PLC controller and a support frame, wherein the support frame is provided with a support rod, the support rod is connected with a support block, the support rod is installed with a connecting block, a motor is fixedly installed on the connecting block, a first rotating shaft is installed at a power output end of the motor, a first rotating shaft is fixedly installed with a first gear, a transmission chain is matched with the first gear, a second rotating shaft is installed with a second rotating shaft, and a second gear matching the transmission chain is fixedly installed;

[0009] The first rotating shaft is installed with a third gear, the supporting block is installed with a rotating sleeve, the rotating sleeve is threadedly installed with a threaded rod, the threaded rod is fixedly installed with a fourth gear meshing with the third gear, the rotating sleeve is fixedly installed with a fixing plate, the fixing plate is installed with a pressure block, the fixing plate is installed with a spring, and the spring is installed with a sliding member.

[0010] It is further defined that the pressing block is provided with an anti-skid pad layer. Such a structural design makes the fixing effect of the pressing block better and prevents the displacement of the product.

[0011] It is further defined that the sliding component is provided with an anti-skid pad layer. Such a structural design makes the fixing effect of the sliding component better and prevents the displacement of the product.

[0012] It is further defined that the rotating sleeve is provided with a rubber cushion layer. Such a structural design reduces friction damage to the rotating sleeve and prolongs the service life of the equipment.

[0013] It is further defined that the first rotating shaft and the second rotating shaft are provided with a rubber cushion layer. Such a structural design reduces the friction damage to the support rod and prolongs the service life of the equipment.

[0014] The technical solution of the utility model has the following beneficial effects:

[0015] The utility model sets a pressing block, so that the utility model can achieve the effect of fixing and limiting the photovoltaic bracket vertically through the pressing block, and prevent the displacement of the kung fu bracket from causing the product processing to fail to meet the requirements;

[0016] The utility model provides a rotating sleeve and a threaded rod, so that the utility model can achieve the effect of making the pressing block applicable to photovoltaic brackets of various specifications through the rotating sleeve matching the threaded rod, and has stronger versatility;

[0017] The utility model provides a sliding component, so that the utility model can achieve the effect of not pressing the photovoltaic bracket but preventing the photovoltaic bracket from falling through the sliding component. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;

[0019] Figure 1 This is a right view of a photovoltaic bracket bending processing device described in the utility model;

[0020] Figure 2 It is a top view of a photovoltaic bracket bending processing device described in the utility model;

[0021] Figure 3 yes Figure 2 Cross-section view at AA in the middle.

[0022] The symbols of the main components are explained as follows: workbench 1; bending mechanism 2; width adjustment mechanism 3; rotation mechanism 4; PLC controller 5; support frame 6; support rod 7; support block 8; connecting block 9; motor 10; first rotating shaft 11; first gear 12; transmission chain 13; second rotating shaft 14; second gear 15; third gear 16; rotating sleeve 17; fourth gear 18; threaded rod 19; fixed plate 20; pressure block 21; spring 22; sliding member 23. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0024] like Figure 1 to Figure 3 As shown, a photovoltaic bracket bending processing device includes a workbench 1, a bending mechanism 2, a width adjustment mechanism 3, a rotating mechanism 4, a PLC controller 5 and a support frame 6, the support frame 6 is provided with a support rod 7, the support rod 7 is connected to a support block 8, the support rod 7 is installed with a connecting block 9, the connecting block 9 is fixedly installed with a motor 10, the power output end of the motor 10 is installed with a first rotating shaft 11, the first rotating shaft 11 is fixedly installed with a first gear 12, the first gear 12 is matched with a transmission chain 13, the support rod 7 is installed with a second rotating shaft 14, and the second rotating shaft 14 is fixedly installed with a second gear 15 matching the transmission chain 13;

[0025] The first rotating shaft 11 is installed with a third gear 16, the supporting block 8 is installed with a rotating sleeve 17, the rotating sleeve 17 is threadedly installed with a threaded rod 19, the threaded rod 19 is fixedly installed with a fourth gear 18 meshing with the third gear 16, the rotating sleeve 17 is fixedly installed with a fixing plate 20, the fixing plate 20 is installed with a pressing block 21, the fixing plate 20 is installed with a spring 22, and the spring 22 is installed with a sliding member 23.

[0026] Working principle description:

[0027] The basic function of this device is the same as that of the utility model patent entitled A photovoltaic bracket bending processing device (application number 202311464388.6). The device places the photovoltaic bracket on a workbench 1, fixes the photovoltaic bracket through a width adjustment mechanism 3, and then bends it through a bending mechanism 2, wherein an auxiliary support is provided by a rotating mechanism 4; it is worth noting that when the device is fixing the photovoltaic bracket, the photovoltaic bracket is first fixed horizontally through the width adjustment mechanism 3, and then the motor 10 is started, and the power output end of the motor 10 drives the first rotating shaft 11 to rotate, and the third gear 16 follows As the third gear 16 rotates, it drives the fourth gear 18 meshing with it to rotate, so the threaded rod 19 rotates, and the rotation of the threaded rod 19 causes the rotating sleeve 17 to move, and finally the pressing block 21 is matched and fixed with the photovoltaic bracket, and at the same time the first gear 12 follows the rotation, and the rotation of the first gear 12 drives the transmission chain 13 to move, so the second gear 15 rotates, and finally the pressing block 21 at the other end is matched and fixed with the photovoltaic bracket to achieve a fixing effect; when it is necessary to achieve the effect of not pressing the photovoltaic bracket but preventing the photovoltaic bracket from falling, it is adjusted so that the pressing block 21 does not contact the photovoltaic bracket but the sliding member 23 contacts the photovoltaic bracket.

[0028] Preferably, the pressing block 21 is provided with an anti-skid pad layer. Such a structural design makes the fixing effect of the pressing block 21 better and prevents the displacement of the product.

[0029] Preferably, the sliding member 23 is provided with an anti-skid pad layer. Such a structural design makes the fixing effect of the sliding member 23 better and prevents the product from being displaced.

[0030] Preferably, a rubber cushion is provided on the rotating sleeve 17. Such a structural design reduces the friction damage to the rotating sleeve 17 and prolongs the service life of the equipment.

[0031] Preferably, a rubber cushion layer is provided on the first rotating shaft 11 and the second rotating shaft 14. Such a structural design reduces the friction damage to the support rod 7 and prolongs the service life of the equipment.

[0032] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A photovoltaic support bending processing device, comprising a workbench (1), a bending mechanism (2), a width adjustment mechanism (3), a rotating mechanism (4), a PLC controller (5) and a support frame (6), characterized in that: The support frame (6) is provided with a support rod (7), the support rod (7) is connected to a support block (8), the support rod (7) is installed with a connecting block (9), the connecting block (9) is fixedly installed with a motor (10), a first rotating shaft (11) is installed at a power output end of the motor (10), the first rotating shaft (11) is fixedly installed with a first gear (12), the first gear (12) is matched with a transmission chain (13), the support rod (7) is installed with a second rotating shaft (14), and the second rotating shaft (14) is fixedly installed with a second gear (15) matching with the transmission chain (13); The first rotating shaft (11) is mounted with a third gear (16), the supporting block (8) is mounted with a rotating sleeve (17), the rotating sleeve (17) is threadedly mounted with a threaded rod (19), the threaded rod (19) is fixedly mounted with a fourth gear (18) meshing with the third gear (16), the rotating sleeve (17) is fixedly mounted with a fixing plate (20), the fixing plate (20) is mounted with a pressing block (21), the fixing plate (20) is mounted with a spring (22), and the spring (22) is mounted with a sliding member (23).

2. A photovoltaic bracket bending processing device according to claim 1, characterized in that: The pressing block (21) is provided with an anti-slip cushion layer.

3. A photovoltaic bracket bending processing device according to claim 2, characterized in that: The sliding component (23) is provided with an anti-slip cushion layer.

4. A photovoltaic bracket bending processing device according to claim 3, characterized in that: The rotating sleeve (17) is provided with a rubber cushion layer.

5. A photovoltaic support bending device according to claim 4, characterized in that: The first rotating shaft (11) and the second rotating shaft (14) are provided with rubber cushion layers.

Citation Information

Patent Citations

  • Photovoltaic support bending processing device

    CN117181870A