Welding positioning device for PCB drill bit production

By designing a welding positioning device including a base plate, a slide rail, a slide seat, an electric push rod, a material box, a vibrating feeding tray and an induction heating coil, the problem of low welding automation in the existing technology is solved and efficient Automatic loading and welding improves welding efficiency and effect.

CN222370736UActive Publication Date: 2025-01-21LUAN YUSHENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420222186.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-01-21
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The existing PCB drill bit welding device has low degree of automation, resulting in low welding efficiency, and operators need to manually remove the finished rod material after welding.

Method used

A welding positioning device including a base plate, slide rail, slide seat, electric push rod, material box, vibrating feeding tray and induction heating coil is designed. The electric push rod drives the slide seat and slide rail to move and automatically transports the bar. Go to the welding position, realize automatic loading by vibrating the feeding plate, and use induction heating coils for welding.

Benefits of technology

It improves the automation of the welding process, realizes long-term automatic feeding and welding, reduces manual operations, improves welding efficiency, and prevents false welding by squeezing springs and round tubes, improving the welding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding positioning device for PCB drill bit production, belongs to the technical field of PCB drill bit production, and is used for solving the technical problems that an operator needs to manually take down a welded bar and the welding efficiency is low in an existing PCB drill bit welding device. Comprising a bottom plate, a blanking hole is formed in the bottom plate, two sliding rails are fixed to the bottom plate, a first sliding seat and a second sliding seat are arranged on the sliding rails in a sliding mode, two fixing plates are fixed to the two sides of the bottom plate, a first electric push rod and a second electric push rod are fixed to the fixing plates, an ejector rod is fixed to the first sliding seat, and a sleeve is fixed to the second sliding seat. The upper end of the sleeve is connected with a material box; according to the welding positioning device for PCB drill bit production, a blade bar and a handle bar of a PCB drill bit can be automatically moved to the welding position and fixed, after welding is completed, the finished bar falls through the discharging hole, the automation degree of the welding process is improved, and the welding efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PCB drill bit production, and relates to a welding positioning device for PCB drill bit production. Background Art

[0002] PCB, the Chinese name for printed circuit board, is also called printed circuit board. It is an important electronic component, a support for electronic components, and also a carrier for electrical connections of electronic components. Because it is made using electronic printing technology, it is called a printed circuit board. In the process of PCB processing, PCB drills are needed to make holes in the board to facilitate circuit design, so PCB drills have been widely used.

[0003] After searching, it is found that a Chinese patent document discloses a welding device for PCB drill bit regeneration production [application number: CN201721183457.6; publication number: CN207326223U]. This welding device includes a welding seat, a clamping mechanism, a heating mechanism and two sets of feeding clamping mechanisms. The top of the welding seat is provided with a positioning groove that runs through the left and right ends thereof; the bar to be welded can be clamped on the welding seat well, effectively ensuring the welding quality, thereby ensuring the welding quality of the PCB drill bit bar. However, after welding is completed, the operator needs to manually remove the finished bar after welding, which has a low degree of automation and reduces the welding efficiency.

[0004] Based on this, we designed a welding positioning device for PCB drill bit production. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems in the existing technology and propose a welding positioning device for PCB drill bit production. The technical problem to be solved by the device is: how to realize automatic loading and unloading of the welding device for PCB drill bit production and improve welding efficiency.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A welding positioning device for PCB drill bit production comprises a base plate, a blanking hole is opened in the middle position of the base plate, and an induction heating coil is arranged above the blanking hole, two symmetrically distributed slide rails are fixed on the base plate, and a first slide seat and a second slide seat are slidably arranged on the slide rails, two symmetrically distributed fixed plates are fixed on both sides of the base plate, and a first electric push rod for pushing the first slide seat to move and a second electric push rod for pushing the second slide seat to move are fixed on the fixed plates, a push rod is fixed on the first slide seat, a roll plate is fixed on the second slide seat, a sleeve is fixed above the roll plate, and the end of the push rod is slidably inserted in the sleeve, and the upper end of the sleeve is connected to a material box for storing handle or blade bar material.

[0008] The material box is connected with a feeding pipe for connecting to a vibrating feeding tray, and the inner edge of the feeding pipe is provided with a chamfer.

[0009] With the above structure, when in use, the blade and shank bars of the PCB drill bit can be placed on two vibrating loading trays respectively, and then the vibrating loading trays are connected to the feed pipe through a hose. The blade and shank bars can be transported to the two material boxes respectively through the vibrating loading trays, and the chamfers can play a guiding role when the bars pass through the feed pipe to prevent jamming, thereby achieving the effect of long-term automatic loading.

[0010] A thin tube is fixed on the inner side of one end of the sleeve away from the first sliding seat, and a transition slope is arranged at the inner end of the thin tube.

[0011] With the above structure, when in use, the rod falls from the material box into the sleeve, and then the push rod pushes it forward. At this time, the rod moves into the capillary through the transition slope, and its end is exposed, abutting against the rod in another capillary tube. The inner diameter of the capillary tube is consistent with the diameter of the rod. At this time, the capillary tube can better fix the rod and prevent it from shaking. Moreover, the inner diameter of the sleeve is larger than the diameter of the rod, which can reduce the possibility of the rod getting stuck and improve the smoothness of the device operation.

[0012] The diameter of the push rod is consistent with the inner diameter of the sleeve, and one of the push rods is composed of a first short rod and a second short rod, a round tube is fixed on the first short rod, a sliding rod is slidably arranged inside the round tube, and the second short rod is fixed on the sliding rod, an extrusion spring is arranged inside the round tube, and the two ends of the extrusion spring are respectively against the first short rod and the sliding rod.

[0013] With the above structure, when in use, when the ends of the two bars (the blade bar and the handle bar) of the two sleeves are against each other, the spring will be squeezed. When welding, the connecting ends of the two bars will melt. At this time, the squeezing spring will stretch, so that the two bars are fully pressed against each other, preventing the occurrence of cold welding between the two bars and improving the welding effect.

[0014] A baffle plate is arranged on one side of the blanking hole, and a support plate is fixed on the other side of the blanking hole. An inclined plate is arranged on the upper end of the support plate, and the inclined plate is located inside the induction heating coil, and the inclined plate is made of non-metallic material.

[0015] With the above structure, the inclined plate is made of non-metallic material, which can prevent it from heating and melting in the induction heating coil. When welding is completed, the two second slides move away from each other, and the welded finished bar material is separated from the two sleeves, and then the two first slides move away from each other. At this time, the two ends of the welded finished bar material lose the extrusion force and will fall down to the inclined plate, slide down along the inclined plate, and then fall from the drop hole, which is convenient for collection. In addition, the baffle plate can prevent the finished bar material from sliding from the inclined plate to the bottom plate, thereby improving the aggregation effect.

[0016] Compared with the prior art, the welding positioning device for PCB drill production has the following advantages:

[0017] 1. Through the bottom plate, the first slide, the second slide, the ejector rod and the material box, the blade bar and the handle bar of the PCB drill bit can be automatically moved to the welding position and fixed. After the welding is completed, the finished bar falls through the drop hole, which is convenient for collection, thereby improving the automation degree of the welding process and improving the welding efficiency.

[0018] 2. By squeezing the spring and the round tube, during the welding process, when the connecting ends of the two bars melt, the two bars can be driven to be further pressed together to prevent the occurrence of cold welding between the two and improve the welding effect.

[0019] 3. The baffle plate and the tilting plate can guide the finished bar materials during their falling process, making collection more convenient and preventing the finished bar materials from contacting the induction heating coil and damaging the induction heating coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of some components in the utility model;

[0022] Figure 3 It is a cross-sectional structural schematic diagram of the sleeve and the material box in the utility model;

[0023] Figure 4 It is a schematic diagram of the internal structure of the round tube in the utility model;

[0024] Figure 5 It is a schematic diagram of the structure on both sides of the blanking hole in the utility model.

[0025] In the figure: 1. bottom plate; 2. blanking hole; 3. induction heating coil; 4. slide rail; 5. first slide seat; 6. second slide seat; 7. fixed plate; 8. first electric push rod; 9. second electric push rod; 10. tilting plate; 11. sleeve; 12. material box; 13. push rod; 1301. first short rod; 1302. second short rod; 14. feed pipe; 15. capillary tube; 16. transition slope; 17. round tube; 18. sliding rod; 19. extrusion spring; 20. support plate; 21. tilting plate; 22. baffle plate. DETAILED DESCRIPTION

[0026] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0029] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0030] See also Figure 1-5 The present embodiment provides a welding positioning device for PCB drill bit production, including a base plate 1, a blanking hole 2 is opened in the middle position of the base plate 1, and an induction heating coil 3 is arranged above the blanking hole 2, two symmetrically distributed slide rails 4 are fixed on the base plate 1, and a first slide seat 5 and a second slide seat 6 are slidably arranged on the slide rails 4, two symmetrically distributed fixed plates 7 are fixed on both sides of the base plate 1, and a first electric push rod 8 for pushing the first slide seat 5 to move and a second electric push rod 9 for pushing the second slide seat 6 to move are fixed on the fixed plate 7, a push rod 13 is fixed on the first slide seat 5, a tilting plate 10 is fixed on the second slide seat 6, a sleeve 11 is fixed above the tilting plate 10, and the end of the push rod 13 is slidably inserted in the sleeve 11, and the upper end of the sleeve 11 is connected to a material box 12 for storing handle or blade bar material.

[0031] A feed pipe 14 for connecting to a vibrating loading tray is connected to the material box 12, and a chamfer is provided on the inner edge of the feed pipe 14; when in use, the blade and shank bars of the PCB drill bit can be placed on two vibrating loading trays respectively, and then the vibrating loading trays are connected to the feed pipe 14 through a hose, and the blade and shank bars can be transported to the two material boxes 12 respectively through the vibrating loading trays, and the chamfer can play a guiding role when the bars pass through the feed pipe 14 to prevent jamming, thereby achieving the effect of long-term automatic loading.

[0032] A capillary tube 15 is fixed to the inner side of one end of the sleeve 11 away from the first slide seat 5, and a transition slope 16 is provided at the inner end of the capillary tube 15; when in use, the rod falls downward from the material box 12 into the sleeve 11, and then the push rod 13 pushes it forward. At this time, the rod moves into the capillary tube 15 through the transition slope 16, and its end is exposed, and it is against the rod in another capillary tube 15. The inner diameter of the capillary tube 15 is consistent with the diameter of the rod. At this time, the capillary tube 15 can better fix the rod and prevent the rod from shaking. Moreover, the inner diameter of the sleeve 11 is larger than the diameter of the rod, which can reduce the possibility of the rod getting stuck and improve the smoothness of the device operation.

[0033] The diameter of the push rod 13 is consistent with the inner diameter of the sleeve 11, and one of the push rods 13 is composed of a first short rod 1301 and a second short rod 1302. A round tube 17 is fixed on the first short rod 1301, and a sliding rod 18 is slidably arranged inside the round tube 17, and the second short rod 1302 is fixed on the sliding rod 18. An extrusion spring 19 is arranged inside the round tube 17, and the two ends of the extrusion spring 19 are respectively against the first short rod 1301 and the sliding rod 18; when in use, when the ends of the two bars (the blade bar and the handle bar) of the two sleeves 11 are against each other, the spring 19 will be squeezed. When welding, the connecting ends of the two bars will undergo a melting process. At this time, the extrusion spring 19 will extend, so that the two bars are fully pressed against each other to prevent the occurrence of cold welding between the two bars, thereby improving the welding effect.

[0034] A baffle plate 22 is provided on one side of the blanking hole 2, and a support plate 20 is fixed on the other side of the blanking hole 2, an inclined plate 21 is provided on the upper end of the support plate 20, and the inclined plate 21 is located inside the induction heating coil 3, and the inclined plate 21 is made of non-metallic material; the inclined plate 21 is made of non-metallic material, which can prevent it from heating and melting in the induction heating coil 3. When the welding is completed, the two second slides 6 move away from each other, and the welded finished bar material is separated from the two sleeves 11, and then the two first slides 5 move away from each other. At this time, the two ends of the welded finished bar material lose the extrusion force and will fall down onto the inclined plate 21, and slide downward along the inclined plate 21, and then fall from the blanking hole 2, which is convenient for collection, and the baffle plate 22 can prevent the finished bar material from sliding from the inclined plate 21 to the bottom plate 1, thereby improving the aggregation effect.

[0035] The inclined plate 21 is made of ceramic material; the temperature of the finished rod material after welding is relatively high, and the ceramic material can be used under high temperature conditions for a long time and is not easily damaged.

[0036] In this embodiment, the above-mentioned fixing methods are the most commonly used fixing connection methods in the field, such as welding, bolt connection, etc.; the above-mentioned electrical components, such as the induction heating coil 3, the first electric push rod 8 and the second electric push rod 9, etc., are all existing technology products and can be directly purchased and used in the market, and the specific principles will not be repeated.

[0037] The working principle of this utility model:

[0038] Before use, the blade and shank bars of the PCB drill bit can be placed on two vibrating loading trays respectively, and then the vibrating loading trays are connected to the feeding tube 14 through a hose, and the blade and shank bars can be transported to the two material boxes 12 respectively through the vibrating loading trays, and the chamfering can play a guiding role when the bars pass through the feeding tube 14 to prevent them from getting stuck, thereby achieving the effect of long-term automatic loading. During welding, the first electric push rod 8 drives the first slide seat 5 and the push rod 13 forward to push the bar inside the sleeve 11 forward and expose its end. At this time, the capillary 15 can better fix the bar to prevent the bar from shaking, and then the first electric push rod 8 and the second electric push rod 9 drive the first slide seat 5 and the second slide seat 6 to move synchronously, so that the two sleeves 11 The two bars (the blade bar and the handle bar) are pressed against each other and compress the extrusion spring 19, and then the induction heating coil 3 is energized, and the connecting ends of the two bars will melt. At this time, the extrusion spring 19 will extend, so that the two bars are fully pressed against each other to prevent the occurrence of cold welding between the two bars. Then the induction heating coil 3 is powered off, and the melted part is cooled and formed to complete the welding. After welding, the two second slides 6 move away from each other, and the finished welded bars are separated from the two sleeves 11, and then the two first slides 5 move away from each other. At this time, the two ends of the finished welded bars lose the extrusion force and will fall down onto the inclined plate 21, slide down along the inclined plate 21, and then fall from the drop hole 2. The operator does not need to manually take the material, which is convenient for collection.

[0039] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A welding positioning device for PCB drill bit production, comprising a base plate (1), characterized in that: A blanking hole (2) is provided in the middle of the bottom plate (1), and an induction heating coil (3) is arranged above the blanking hole (2); two symmetrically distributed slide rails (4) are fixed on the bottom plate (1), and a first slide seat (5) and a second slide seat (6) are slidably arranged on the slide rails (4); two symmetrically distributed fixed plates (7) are fixed on both sides of the bottom plate (1), and a first electric push rod (8) for pushing the first slide seat (5) to move and a second electric push rod (9) for pushing the second slide seat (6) to move are fixed on the fixed plates (7); a push rod (13) is fixed on the first slide seat (5), and a tilting plate (10) is fixed on the second slide seat (6); a sleeve (11) is fixed above the tilting plate (10), and the end of the push rod (13) is slidably inserted in the sleeve (11); the upper end of the sleeve (11) is connected to a material box (12) for storing handle or blade rods.

2. A welding positioning device for PCB drill bit production according to claim 1, characterized in that: The material box (12) is connected to a feeding pipe (14) for connecting to a vibrating feeding tray, and the inner edge of the feeding pipe (14) is provided with a chamfer.

3. A welding positioning device for PCB drill bit production according to claim 1 or 2, characterized in that: A thin tube (15) is fixed on the inner side of one end of the sleeve (11) away from the first slide seat (5), and a transition slope (16) is provided at the inner end of the thin tube (15).

4. A welding positioning device for PCB drill bit production according to claim 1, characterized in that: The diameter of the push rod (13) is consistent with the inner diameter of the sleeve (11), and one of the push rods (13) is composed of a first short rod (1301) and a second short rod (1302), a round tube (17) is fixed on the first short rod (1301), a sliding rod (18) is slidably arranged inside the round tube (17), and the second short rod (1302) is fixed on the sliding rod (18), a pressing spring (19) is arranged inside the round tube (17), and two ends of the pressing spring (19) are respectively against the first short rod (1301) and the sliding rod (18).

5. A welding positioning device for PCB drill bit production according to claim 1, characterized in that: A material blocking plate (22) is provided on one side of the material drop hole (2), and a support plate (20) is fixed on the other side of the material drop hole (2), an inclined plate (21) is provided on the upper end of the support plate (20), and the inclined plate (21) is located inside the induction heating coil (3), and the inclined plate (21) is made of non-metallic material.

6. A welding positioning device for PCB drill bit production according to claim 5, characterized in that: The inclined plate (21) is made of ceramic material.

Citation Information

Patent Citations

  • Welding set is used in PCB drill bit regeneration production

    CN207326223U