Numerical control machining bed capable of preventing metal dust pollution

By designing a dust cover, dust suction mechanism and collection mechanism on the CNC machining bed, the problem of metal dust damage to the filter device of the dust suction equipment is solved, and effective dust cleaning and resource saving are achieved.

CN222371061UActive Publication Date: 2025-01-21ANHUI HUO SHIDA INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421113156.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-21
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The metal dust generated by the CNC machining bed during processing is heavier and sharp, which can easily damage the filter mechanism in the vacuum cleaner equipment and lead to economic losses.

Method used

A CNC machining bed including a dust cover, dust suction mechanism and collection mechanism is designed. The dust suction mechanism sucks metal dust into the circular channel through a negative pressure pump, and reduces the speed of dust debris through fan blades and spoilers to reduce the impact on the filter device. The collection mechanism collects air impurities and metal dust through electromagnetic plates.

Benefits of technology

It effectively reduces the impact force of metal dust debris on the negative pressure pump filter device, avoiding equipment damage and economic losses. At the same time, it realizes the classified discharge of air impurities and metal dust, has recyclable value and saves resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a numerical control machining tool capable of preventing metal dust pollution, which relates to the technical field of machining and comprises a numerical control machine tool, and first connecting blocks are symmetrically and fixedly connected to positions, close to the bottom, of outer surfaces of two sides of the numerical control machine tool. According to the dust-proof device, the negative pressure pump is started to form a negative pressure space in the circular channel, so that suction force is generated to suck metal dust and air in the dust-proof cover into the circular channel and then discharge the metal dust and the air through the chip removal pipe and the hose, and in the process that the air in the dust-proof cover is sucked into the circular channel, air flow can drive the fan blades to rotate at a high speed; and when the fan blades rotate, all the spoilers are driven to rotate through the rotating shaft, at the moment, metal dust scraps moving at a high speed in the airflow impact the spoilers to be decelerated, and therefore the impact force of the metal dust scraps on a filtering device in the negative pressure pump is greatly reduced, and economic losses caused by damage to the negative pressure pump are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a numerical control processing bed capable of preventing metal dust pollution. Background Art

[0002] CNC machine tools are a type of high-precision, high-efficiency automated mechanical processing equipment. The application of CNC technology has not only brought revolutionary changes to the traditional manufacturing industry, making the manufacturing industry a symbol of industrialization, but also with the continuous development of CNC technology and the expansion of its application fields, it plays an increasingly important role in the development of some important industries related to the national economy and people's livelihood, because the digitization of equipment required for these industries is a major trend in modern development.

[0003] Although the metal dust pollution generated by the CNC machining center during use can be cleaned by vacuuming equipment, the metal dust generated during the machining process of the CNC machining center is heavy and sharp. When the vacuuming equipment is adsorbing, the metal dust will enter the vacuuming equipment at a high speed. The impact force generated can easily damage the filter mechanism in the pump body, thereby causing economic losses. Therefore, in response to the above problems, we propose a new type of CNC machining center that can prevent metal dust pollution. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that the metal dust generated during the machining process of a CNC machining bed is heavy and sharp, and when the dust collection device is adsorbing, the metal dust will enter the dust collection device at a high speed, and the impact force generated is likely to damage the filtering mechanism in the pump body, thereby causing economic losses, and a CNC machining bed that can prevent metal dust pollution is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a CNC machining bed that can prevent metal dust pollution, including a CNC machine tool, the outer surfaces of both sides of the CNC machine tool are symmetrically fixedly connected with first connecting blocks near the bottom, the tops of the two first connecting blocks are installed with electric push rods, the tops of the two electric push rods are fixedly connected with second connecting blocks, a dust cover is fixedly connected between the outer surfaces of the two second connecting blocks, a dust suction mechanism is arranged on the top of the dust cover, and a collecting mechanism is arranged on the front side of the CNC machine tool, the dust suction mechanism includes a circular channel, a mounting piece is fixedly connected between the inner surface walls of the circular channel near the top, a rotating shaft is rotatably connected between the inner surface walls of the mounting piece through a bearing, and a plurality of spoilers are equidistantly fixedly connected to the outer surface of the rotating shaft near the bottom.

[0006] Preferably, a fan blade is installed at the top end of the rotating shaft, and the circular channel is fixedly connected to the top of the dust cover.

[0007] Preferably, a negative pressure pump is installed at the top of the circular channel, the exhaust port of the negative pressure pump is fixedly connected to a chip removal pipe, and the bottom end of the chip removal pipe is fixedly connected to a hose.

[0008] Preferably, the collecting mechanism comprises a collecting box, the collecting box is fixedly connected to the rear surface of the CNC machine tool, and a collecting box is movably provided inside the collecting box.

[0009] Preferably, a panel is fixedly connected to an outer surface of one side of the collection box, and a handle is fixedly connected to an outer surface of one side of the panel.

[0010] Preferably, a controller is installed on one side of the panel's outer surface near a corner, and two groups of electromagnetic plates are arranged between the inner walls of the collection box.

[0011] Preferably, an opening is provided on the outer surface of the other side of the collecting box near the bottom, and the bottom end of the hose is fixedly connected to the top of the collecting box.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, the negative pressure pump is started to form a negative pressure space inside the circular channel, thereby generating suction to draw the metal dust and air in the dust cover into the circular channel and then discharge them through the chip discharge pipe and the hose. During the process, when the air in the dust cover is drawn into the circular channel, the airflow will drive the fan blades to rotate at high speed, and when the fan blades rotate, all the spoilers will be driven to rotate through the rotating shaft. At this time, the metal dust fragments moving at high speed in the airflow will collide with the spoiler and decelerate, thereby greatly reducing the impact force of the metal dust fragments on the internal filtering device of the negative pressure pump and avoiding the economic losses caused by damage to the negative pressure pump.

[0014] 2. In the utility model, when cleaning the sucked-out metal dust and air impurities, the collection box is pulled out from the collection box by holding the handle and pulling the panel, and then ordinary air impurities can be poured out from the opening by tilting, and then the power of the electromagnetic plate is turned off by the controller to make the metal dust debris lose its adsorption force and fall back into the interior of the collection box, and then it can be poured out. This design has the effect of classifying and discharging air impurities and metal dust, and the metal dust debris has the value of being recyclable, thereby achieving the effect of saving resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a CNC machining bed that can prevent metal dust pollution is proposed for the utility model;

[0016] Figure 2 Another perspective view of a CNC machining bed that can prevent metal dust pollution is provided by the utility model;

[0017] Figure 3 The utility model provides a schematic diagram of the structure of a dust collection mechanism for a CNC machining center that can prevent metal dust pollution;

[0018] Figure 4 The utility model provides a schematic diagram of the structure of a collecting mechanism of a CNC machining bed which can prevent metal dust pollution.

[0019] Legend: 1. CNC machine tool; 2. First connecting block; 21. Electric push rod; 22. Second connecting block; 23. Dust cover; 3. Dust suction mechanism; 301. Circular channel; 302. Negative pressure pump; 303. Mounting part; 304. Fan blade; 305. Rotating shaft; 306. Spoiler; 307. Chip removal pipe; 308. Hose; 4. Collection mechanism; 401. Collection box; 402. Collection box; 403. Electromagnetic plate; 404. Panel; 405. Controller; 406. Handle; 407. Opening. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides a CNC machining bed capable of preventing metal dust pollution, comprising a CNC machine tool 1, first connecting blocks 2 are symmetrically fixedly connected to the outer surfaces of both sides of the CNC machine tool 1 near the bottom, electric push rods 21 are installed on the tops of the two first connecting blocks 2, the tops of the two electric push rods 21 are fixedly connected to the second connecting blocks 22, a dust cover 23 is fixedly connected between the outer surfaces of the two second connecting blocks 22, a dust collecting mechanism 3 is arranged on the top of the dust collecting mechanism 23, a collecting mechanism 4 is arranged on the front side of the CNC machine tool 1, and the dust collecting mechanism 3 includes a circular channel 301, a circular channel 302, and a collecting mechanism 4 is arranged on the front side of the CNC machine tool 1, and the collecting mechanism 3 includes a circular channel 301, a circular channel 303, and a collecting mechanism 4 is arranged on the front side of the CNC machine tool 1, and the collecting mechanism 3 includes a circular channel 301, a circular channel 304, and a collecting mechanism 4 is arranged on the front side of the CNC machine tool 1, and the collecting mechanism 3 includes a circular channel 302, a circular channel 303, and a collecting mechanism 4 is arranged on the front side of the CNC machine tool 1, and the collecting mechanism 3 includes a circular channel 301, a circular channel 304 ... circular channel 305 A mounting piece 303 is fixedly connected between the inner walls of the circular channel 301 near the top, a rotating shaft 305 is rotatably connected between the inner walls of the mounting piece 303 via a bearing, a plurality of spoilers 306 are fixedly connected to the outer surface of the rotating shaft 305 near the bottom at equal intervals, a fan blade 304 is installed on the top of the rotating shaft 305, the circular channel 301 is fixedly connected to the top of the dust cover 23, a negative pressure pump 302 is installed on the top of the circular channel 301, the exhaust port of the negative pressure pump 302 is fixedly connected to a chip removal pipe 307, and the bottom end of the chip removal pipe 307 is fixedly connected to a hose 308.

[0023] The effect achieved by the entire embodiment 1 is that when the CNC machine tool 1 is used to process a metal workpiece, the electric push rods 21 on the first connecting blocks 2 on both sides drive the two second connecting blocks 22 to descend synchronously. At this time, the two second connecting blocks 22 will drive the dust cover 23 to move downward and cover the outside of the CNC machine tool 1. Then, the negative pressure pump 302 is started to form a negative pressure space inside the circular channel 301, thereby generating suction to draw the metal dust and air in the dust cover 23 into the circular channel 301 and then discharge them through the chip removal pipe 307 and the hose 308. During the process, when the air in the dust cover 23 is drawn into the circular channel 301, the airflow will drive the fan blades 304 to rotate at a high speed, and when the fan blades 304 rotate, they will drive all the spoilers 306 to rotate through the rotating shaft 305. At this time, the high-speed moving metal dust debris in the airflow will collide with the spoiler 306 and decelerate, thereby greatly reducing the impact force of the metal dust debris on the internal filtering device of the negative pressure pump 302, avoiding the economic loss caused by damage to the negative pressure pump 302, and the mounting part 303 is mainly used for installing the rotating shaft 305.

[0024] Embodiment 2, as Figure 1-Figure 4As shown, the collecting mechanism 4 includes a collecting box 401, which is fixedly connected to the rear surface of the CNC machine tool 1, and a collecting box 402 is movably arranged inside the collecting box 401, a panel 404 is fixedly connected to the outer surface of one side of the collecting box 402, a handle 406 is fixedly connected to the outer surface of one side of the panel 404, a controller 405 is installed near the corner of the outer surface of one side of the panel 404, two groups of electromagnetic plates 403 are arranged between the inner walls of the collecting box 402, an opening 407 is opened near the bottom on the outer surface of the other side of the collecting box 402, and the bottom end of the hose 308 is fixedly connected to the top of the collecting box 401.

[0025] The effect achieved by the entire embodiment 2 is that when the air containing metal dust is discharged through the hose 308, it will enter the collection box 401 and fall into the collection box 402. The metal dust and debris in the air will be adsorbed by the electromagnetic plate 403 above the inside of the collection box 402 during the falling process, and ordinary air impurities will fall to the inner bottom of the collection box 402. When cleaning, the collection box 402 can be pulled out of the collection box 401 by holding the handle 406 and pulling the panel 404. After that, the ordinary air impurities can be poured out from the opening 407 by tilting, and then the power of the electromagnetic plate 403 can be turned off by the controller 405, so that the metal dust and debris will lose their adsorption force and fall back into the interior of the collection box 402, and then they can be poured out. This design has the effect of classifying and discharging air impurities and metal dust, and the metal dust and debris have recycling value, thereby saving resources.

[0026] Working principle: When the CNC machine tool 1 is used to process a metal workpiece, the electric push rods 21 on the first connecting blocks 2 on both sides drive the two second connecting blocks 22 to descend synchronously. At this time, the two second connecting blocks 22 will drive the dust cover 23 to move downward and cover the outside of the CNC machine tool 1. Then, the negative pressure pump 302 is started to form a negative pressure space inside the circular channel 301, thereby generating suction to draw the metal dust and air in the dust cover 23 into the circular channel 301 and then discharge them through the chip discharge pipe 307 and the hose 308. During the process, when the air in the dust cover 23 is drawn into the circular channel 301, the airflow will drive the fan blades 304 to rotate at a high speed, and when the fan blades 304 rotate, they will drive all the spoilers 306 to rotate through the rotating shaft 305. At this time, the high-speed moving metal dust debris in the airflow will collide with the spoiler 306 to decelerate, thereby greatly reducing the metal dust debris on the internal filtering device of the negative pressure pump 302 The impact force avoids the economic loss caused by damage to the negative pressure pump 302. When the air containing metal dust is discharged through the hose 308, it will enter the collection box 401 and fall into the collection box 402. The metal dust and debris in the air will be adsorbed by the electromagnetic plate 403 above the inside of the collection box 402 during the falling process, and ordinary air impurities will fall to the inner bottom of the collection box 402. When cleaning, hold the handle 406 and pull the panel 404 to pull the collection box 402 out of the collection box 401, and then pour out the ordinary air impurities from the opening 407 by tilting, and then turn off the power of the electromagnetic plate 403 through the controller 405 to make the metal dust and debris lose the adsorption force and fall back into the interior of the collection box 402, and then pour it out. This design has the effect of classifying and discharging air impurities and metal dust, and the metal dust and debris have recycling value, thereby saving resources.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A CNC machining machine capable of preventing metal dust pollution, comprising a CNC machine tool (1), characterized in that: First connection blocks (2) are symmetrically fixedly connected to the outer surfaces of both sides of the numerically controlled machine tool (1) near the bottom, electric push rods (21) are installed on the tops of the two first connection blocks (2), and second connection blocks (22) are fixedly connected to the tops of the two electric push rods (21), and dust covers (23) are fixedly connected between the outer surfaces of the two second connection blocks (22), and a dust suction mechanism (3) is arranged on the top of the dust cover (23), and a collection mechanism (4) is arranged on the front side of the numerically controlled machine tool (1); The dust suction mechanism (3) comprises a circular channel (301), a mounting member (303) is fixedly connected between the inner surface walls of the circular channel (301) at a position close to the top, a rotating shaft (305) is rotatably connected between the inner surface walls of the mounting member (303) via a bearing, and a plurality of spoilers (306) are fixedly connected at equal intervals to the outer surface of the rotating shaft (305) at a position close to the bottom.

2. The CNC machining bed capable of preventing metal dust pollution according to claim 1 is characterized in that: A fan blade (304) is installed at the top of the rotating shaft (305), and the circular channel (301) is fixedly connected to the top of the dust cover (23).

3. The CNC machining bed capable of preventing metal dust pollution according to claim 2 is characterized in that: A negative pressure pump (302) is installed at the top of the circular channel (301), the exhaust port of the negative pressure pump (302) is fixedly connected to a chip removal pipe (307), and the bottom end of the chip removal pipe (307) is fixedly connected to a hose (308).

4. The CNC machining bed capable of preventing metal dust pollution according to claim 3 is characterized in that: The collection mechanism (4) comprises a collection box (401), the collection box (401) is fixedly connected to the rear surface of the numerically controlled machine tool (1), and a collection box (402) is movably provided inside the collection box (401).

5. The CNC machining bed capable of preventing metal dust pollution according to claim 4 is characterized in that: A panel (404) is fixedly connected to an outer surface of one side of the collection box (402), and a handle (406) is fixedly connected to an outer surface of one side of the panel (404).

6. The CNC machining bed capable of preventing metal dust pollution according to claim 5 is characterized in that: A controller (405) is installed on one side of the outer surface of the panel (404) near the corner, and two groups of electromagnetic plates (403) are arranged between the inner surface walls of the collection box (402).

7. The CNC machining bed capable of preventing metal dust pollution according to claim 6 is characterized in that: An opening (407) is provided on the outer surface of the other side of the collection box (402) near the bottom, and the bottom end of the hose (308) is fixedly connected to the top of the collection box (401).