Dust removal device for wooden handicraft polishing
By introducing a spray dust removal component and a push cleaning component into the dust removal device for polishing wooden handicrafts, the problems of dust filter clogging and inconvenient operation are solved, achieving a more efficient dust removal effect and more convenient operation.
Patent Information
- Application Number
- CN202323391558.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-13
AI Technical Summary
During the use of existing dust removal devices for grinding wooden crafts, the dust filter is easily blocked by dust, resulting in a reduced dust removal effect and requires frequent cleaning, which makes it inconvenient to operate.
A dust removal device including a spray dust removal component and a push cleaning component is designed. The spray dust removal component sprays water into the airflow through a high-pressure nozzle to wet the wood chips and make them settle; the push cleaning component uses an electric push rod and brush plate to automatically clean the dust on the dust filter and extend the cleaning interval.
It effectively solves the problem of clogging of the dust filter, improves the dust removal effect, reduces the frequency of cleaning the dust filter by operators, and makes it more convenient to use.
Smart Images

Figure CN222371845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wooden handicraft processing, and more specifically to a dust removal device for polishing wooden handicrafts. Background Art
[0002] During the processing of wooden handicrafts, semi-finished products need to be polished. During the polishing process, in order to reduce the harm caused by dust to operators, a dust removal device will be used to extract the dust to achieve the purpose of protecting the operators.
[0003] Most of the current dust removal devices use an exhaust method to suck air mixed with grinding dust into the interior of a dust removal box, and then filter the dust in the air through the dust filter screen inside the dust removal box, and discharge the filtered clean air out of the dust removal box. However, since the grinding debris of wood products is light in weight and small in size, under the action of the suction force, after being intercepted by the dust filter screen, it will not fall down along the surface of the dust filter screen, but will adhere to the surface of the dust filter screen and cause the dust filter screen to be blocked, thereby affecting the dust removal effect of the entire dust removal device. In order to ensure the use effect of the dust removal device, it is necessary to manually clean the dust filter screen frequently, which has the disadvantages of being inconvenient to use and cumbersome to operate. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a dust removal device for polishing wooden handicrafts to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a dust removal device for polishing wooden handicrafts, comprising a polishing table, a polishing box and a dust removal box are fixedly mounted on the upper surface of the polishing table, the front of the polishing box is an open structure, an exhaust pipe is embedded on the surface of the dust removal box, the air inlet end of the exhaust pipe is connected to the back of the polishing box, a polishing component is arranged inside the polishing box, and a spray dust removal component is arranged inside the dust removal box;
[0006] The spray dust removal assembly includes a water inlet pipe embedded in the top of the dust removal box, a circulation pump is fixedly installed on the surface of the polishing table, the water outlet end of the circulation pump is connected to the water inlet pipe, a plurality of transverse pipes are equidistantly fixedly connected to the surface of the water inlet pipe, a plurality of high-pressure nozzles are equidistantly embedded on the surface of the transverse pipe, a slot is provided on the side of the dust removal box, an inspection plate is detachably installed on the side of the dust removal box by bolts, a dust filter screen is welded on the surface of the inspection plate, the dust filter screen is inserted in the slot, the inner cavity of the dust removal box is divided into a dust reduction chamber and a water storage chamber by the dust filter screen, the water inlet end of the circulation pump extends to the interior of the dust removal box and is connected to the water storage chamber, and a push cleaning assembly is provided on the surface of the dust filter screen;
[0007] The pushing and cleaning assembly includes an electric push rod embedded in the side of the inspection plate, and a brush plate for pushing and cleaning dust on the surface of the dust filter screen is fixedly installed at the telescopic end of the electric push rod, and a liquid level switch for monitoring the height of water accumulation on the surface of the dust filter screen is embedded on the surface of the inspection plate, and the liquid level switch is electrically connected to the electric push rod.
[0008] Furthermore, an exhaust fan is embedded on the back of the dust removal box, and the air outlet of the exhaust fan faces the outside of the dust removal box. By utilizing the function of the exhaust fan, the air containing wood chips generated by grinding can be sucked into the dust removal box to prevent dust from overflowing.
[0009] Furthermore, a metal protective net is provided on the back of the polishing box corresponding to the air inlet end of the exhaust duct; the provision of the metal protective net can prevent the wooden crafts themselves and processing tools from falling into the dust removal box.
[0010] Furthermore, the polishing assembly includes a drive box fixedly mounted on the surface of the polishing table, the top of the drive box is rotatably connected to a vertical axis, and a clamping table is fixedly mounted on the top of the vertical axis; through the setting of the clamping table, the wooden craft can be conveniently clamped and fixed, and the clamping table can rotate around the vertical axis to facilitate the polishing operation.
[0011] Furthermore, a servo motor is fixedly installed on the front side of the drive box, and the output shaft of the servo motor extends to the interior of the drive box and is fixedly installed with a worm, and a worm wheel is fixedly installed on the vertical axis inside the drive box, and the worm and the worm wheel are meshed; the worm is driven to rotate by the servo motor, and based on the meshing of the worm and the worm wheel, the vertical axis and the clamping table can be actively driven to rotate.
[0012] Furthermore, an observation window is fixedly installed on the top of the front of the polishing box, and two curtains are arranged at the bottom of the observation window. Magnets are fixedly installed on the sides close to the two curtains, and the two magnets are magnetically adsorbed, and an operating hole for the arm to pass through is opened on the surface of the curtain; through the setting of the curtain, wood chips can be prevented from bursting out of the polishing box during polishing, so as to achieve the effect of safety protection for the processing personnel, and the gap between the two curtains can be used for taking and placing wooden crafts.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The utility model discloses that when the wood craft is polished in the polishing box, the polished wood chips are sucked into the dust removal box through the exhaust pipe under the suction force of the exhaust fan. When the air passes through the dust removal box, water is sprayed out through the water inlet pipe along the horizontal pipe and the high-pressure nozzle by the circulating pump, which can wet the light wood chips in the air flow and make them fall and separate from the air, thereby achieving the purpose of dust reduction. In the dust reduction process, the wood chips will be evenly accumulated on the surface of the dust filter screen plate. When the dust filter screen plate is blocked, the water level on the surface of the dust filter screen plate will rise. When the water level rises and triggers the liquid level switch, the electric push rod receives the signal and extends to drive the brush plate to push the wood chips to one side, so that the mesh holes on the surface of the dust filter screen plate remain connected, avoiding affecting the dust reduction process, and extending the interval period for the operator to pull out the dust filter screen plate for cleaning, thereby reducing the frequency of cleaning the dust filter screen plate by the staff, making the overall device more convenient to use.
[0015] 2. In the utility model, the operator places the wooden handicraft on the surface of the clamping table for fixing, and inserts both hands into the inside of the sanding box through the operating hole to perform the sanding operation. The isolation effect of the curtain can prevent the sanding debris from splashing out, thereby improving the dust removal effect. During the sanding process, the servo motor drives the worm to rotate, and based on the meshing of the worm and the worm wheel, it can drive the vertical axis to rotate, so that the clamping table rotates, thereby facilitating the sanding of wooden handicrafts at different angles, facilitating the sanding work, and being easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the utility model from perspective 1;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from the second viewing angle;
[0018] Figure 3 This is a schematic diagram of the cutaway three-dimensional structure of the dust removal box of the utility model;
[0019] Figure 4 This is a schematic diagram of the front section structure of the grinding box of the utility model;
[0020] Figure 5 It is a top-sectional schematic diagram of the drive box of the utility model.
[0021] The accompanying drawings are marked as follows: 1. grinding table; 2. grinding box; 3. dust removal box; 4. exhaust duct; 5. water inlet pipe; 6. circulation pump; 7. horizontal pipe; 8. high-pressure nozzle; 9. inspection panel; 10. dust filter screen; 11. electric push rod; 12. brush plate; 13. liquid level switch; 14. exhaust fan; 15. metal protective net; 16. drive box; 17. vertical axis; 18. clamping table; 19. worm; 20. worm gear; 21. observation window; 22. curtain; 23. magnet; 24. operation hole; 25. servo motor. Implementation
[0022] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The dust removal device for polishing wooden crafts involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0023] Reference Figure 1-5 The utility model provides a dust removal device for polishing wooden handicrafts, including a polishing table 1, a polishing box 2 and a dust removal box 3 are fixedly installed on the upper surface of the polishing table 1, the front of the polishing box 2 is an open structure, an exhaust pipe 4 is embedded on the surface of the dust removal box 3, the air inlet end of the exhaust pipe 4 is connected to the back of the polishing box 2, and an exhaust fan 14 is embedded on the back of the dust removal box 3, and the air outlet end of the exhaust fan 14 faces the outside of the dust removal box 3.
[0024] When the grinding process is performed inside the grinding box 2, the whole device is connected to the external power control system, and the exhaust fan 14 is started, so that the air containing wood chips generated by the grinding can be sucked into the dust removal box 3 to prevent dust from overflowing.
[0025] A metal protective net 15 is provided on the back side of the polishing box 2 corresponding to the air inlet end of the exhaust pipe 4 .
[0026] The provision of the metal protection net 15 can prevent the wooden craftwork itself and processing tools from falling into the dust removal box 3 .
[0027] The polishing box 2 is provided with a polishing assembly inside, and the dust removal box 3 is provided with a spray dust removal assembly inside.
[0028] An observation window 21 is fixedly installed on the top of the front side of the polishing box 2, and two curtains 22 are arranged at the bottom of the observation window 21. Magnets 23 are fixedly installed on the adjacent sides of the two curtains 22, and the two magnets 23 are magnetically adsorbed, and an operating hole 24 for the arm to pass through is opened on the surface of the curtain 22.
[0029] When performing the grinding process, the operator puts his hand into the grinding box 2 through the operating hole 24. The setting of the curtain 22 can prevent wood chips from bursting out of the grinding box 2 during grinding, thereby achieving the effect of safety protection for the processing personnel, and the gap between the two curtains 22 is fixed by the magnet 23. The curtains 22 are moved to separate the two curtains 22, so that wooden crafts can be taken and placed.
[0030] The grinding assembly includes a driving box 16 fixedly mounted on the surface of the grinding table 1 , the top of the driving box 16 is rotatably connected to a vertical shaft 17 , and the top of the vertical shaft 17 is fixedly mounted with a clamping table 18 .
[0031] A servo motor 25 is fixedly mounted on the front of the drive box 16 , and an output shaft of the servo motor 25 extends into the interior of the drive box 16 and is fixedly mounted with a worm 19 . A worm wheel 20 is fixedly mounted on the vertical shaft 17 inside the drive box 16 , and the worm 19 meshes with the worm wheel 20 .
[0032] When performing the grinding process, the wooden craft can be conveniently clamped and fixed by setting the clamping table 18, and the clamping table 18 can rotate around the vertical axis 17. The servo motor 25 drives the worm 19 to rotate. Based on the engagement between the worm 19 and the worm wheel 20, the vertical axis 17 and the clamping table 18 can be actively driven to rotate, so as to adjust the angle of the wooden craft and facilitate the grinding operation.
[0033] The spray dust removal assembly includes a water inlet pipe 5 embedded in the top of the dust removal box 3, a circulating pump 6 is fixedly installed on the surface of the polishing table 1, the water outlet end of the circulating pump 6 is connected to the water inlet pipe 5, and a plurality of transverse pipes 7 are equidistantly fixedly connected to the surface of the water inlet pipe 5, and a plurality of high-pressure nozzles 8 are equidistantly embedded on the surface of the transverse pipe 7. A slot is provided on the side of the dust removal box 3, and an inspection plate 9 is detachably installed on the side of the dust removal box 3 by bolts. A dust filter screen plate 10 is welded on the surface of the inspection plate 9, and the dust filter screen plate 10 is inserted into the inside of the slot. The inner cavity of the dust removal box 3 is divided into a dust reduction chamber and a water storage chamber by the dust filter screen plate 10, and the water inlet end of the circulating pump 6 extends to the inside of the dust removal box 3 and is connected to the water storage chamber.
[0034] When air passes through the dust removal box 3, water is sprayed out through the water inlet pipe 5 along the horizontal pipe 7 and the high-pressure nozzle 8 by the circulating pump 6, which can wet the light wood chips in the air flow and make them fall and separate from the air, thereby achieving the purpose of dust reduction, and the purified air is directly discharged from the dust removal box 3 through the exhaust fan 14.
[0035] The surface of the dust filter screen plate 10 is provided with a pushing and cleaning component.
[0036] The pushing and cleaning component includes an electric push rod 11 embedded in the side of the inspection plate 9, and a brush plate 12 for pushing and cleaning dust on the surface of the dust filter screen 10 is fixedly installed at the telescopic end of the electric push rod 11, and a liquid level switch 13 for monitoring the height of water accumulation on the surface of the dust filter screen 10 is embedded on the surface of the inspection plate 9, and the liquid level switch 13 is electrically connected to the electric push rod 11.
[0037] During the dust reduction process, wood chips will be evenly accumulated on the surface of the dust filter screen 10. As the wood chips accumulate, the water level on the surface of the dust filter screen 10 will rise when the dust filter screen 10 is blocked. When the water level rises and triggers the liquid level switch 13, the electric push rod 11 receives the signal and extends to drive the brush plate 12 to push the wood chips to one side, so that the mesh holes on the surface of the dust filter screen 10 remain connected, ensuring that water can pass through the dust filter screen 10 to flow downward and complete the reflux, avoiding affecting the dust reduction process, and extending the interval period for the operator to pull out the dust filter screen 10 for cleaning, reducing the frequency of cleaning the dust filter screen 10 by the staff, and making the overall device more convenient to use.
[0038] Finally, it should be noted that: the drawings of the embodiments disclosed in the present utility model only involve structures related to the embodiments disclosed in the present utility model, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust removal device for polishing wooden handicrafts, comprising a polishing table (1), characterized in that: A grinding box (2) and a dust removal box (3) are fixedly mounted on the upper surface of the grinding table (1); the front of the grinding box (2) is an open structure; an exhaust pipe (4) is embedded on the surface of the dust removal box (3); an air inlet end of the exhaust pipe (4) is connected to the back of the grinding box (2); a grinding component is arranged inside the grinding box (2); and a spray dust removal component is arranged inside the dust removal box (3); The spray dust removal assembly comprises a water inlet pipe (5) embedded in the top of the dust removal box (3), a circulation pump (6) is fixedly installed on the surface of the grinding table (1), the water outlet end of the circulation pump (6) is connected to the water inlet pipe (5), a plurality of transverse pipes (7) are fixedly connected to the surface of the water inlet pipe (5) at equal intervals, and a plurality of high-pressure nozzles (8) are embedded in the surface of the transverse pipe (7) at equal intervals, a slot is provided on the side of the dust removal box (3), an inspection plate (9) is detachably installed on the side of the dust removal box (3) by bolts, a dust filter screen plate (10) is welded on the surface of the inspection plate (9), and the dust filter screen plate (10) is inserted into the inside of the slot, the inner cavity of the dust removal box (3) is divided into a dust reduction chamber and a water storage chamber by the dust filter screen plate (10), the water inlet end of the circulation pump (6) extends to the inside of the dust removal box (3) and is connected to the water storage chamber, and a push cleaning assembly is provided on the surface of the dust filter screen plate (10); The push cleaning assembly comprises an electric push rod (11) embedded in the side of the inspection plate (9); a brush plate (12) for pushing and cleaning dust on the surface of the dust filter screen (10) is fixedly mounted on the telescopic end of the electric push rod (11); and a liquid level switch (13) for monitoring the height of water accumulation on the surface of the dust filter screen (10) is embedded in the surface of the inspection plate (9); the liquid level switch (13) is electrically connected to the electric push rod (11).
2. A dust removal device for polishing wooden handicrafts according to claim 1, characterized in that: An exhaust fan (14) is embedded on the back of the dust removal box (3), and the air outlet end of the exhaust fan (14) faces the outside of the dust removal box (3).
3. The dust removal device for polishing wooden handicrafts according to claim 1, characterized in that: A metal protective net (15) is provided on the back side of the polishing box (2) corresponding to the air inlet end of the exhaust pipe (4).
4. The dust removal device for polishing wooden handicrafts according to claim 1, characterized in that: The grinding assembly comprises a driving box (16) fixedly mounted on the surface of the grinding table (1); the top of the driving box (16) is rotatably connected to a vertical shaft (17); and the top of the vertical shaft (17) is fixedly mounted with a clamping table (18).
5. A dust removal device for polishing wooden handicrafts according to claim 4, characterized in that: A servo motor (25) is fixedly mounted on the front of the drive box (16); an output shaft of the servo motor (25) extends into the interior of the drive box (16) and is fixedly mounted with a worm (19); a worm wheel (20) is fixedly mounted on the vertical shaft (17) inside the drive box (16); and the worm (19) is meshed with the worm wheel (20).
6. The dust removal device for polishing wooden handicrafts according to claim 1, characterized in that: An observation window (21) is fixedly mounted on the top of the front face of the polishing box (2), and two curtains (22) are arranged at the bottom end of the observation window (21). Magnets (23) are fixedly mounted on adjacent sides of the two curtains (22), and the two magnets (23) are magnetically adsorbed. An operating hole (24) for inserting an arm is provided on the surface of the curtains (22).