Adhesion type color master batch granulator

By using multiple sets of shaft transmission systems and guide tube structures in the masterbatch pelletizer, the problems of particle clogging and masterbatch strip bending caused by traditional cutting methods are solved, efficient cutting and automated transportation are achieved, and production efficiency is improved. and product quality.

CN222372047UActive Publication Date: 2025-01-21TONGCHENG HONGYUN MASTERBATCH IND & TRADE CO LTD
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Patent Information

Application Number
CN202323404562.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2025-01-21
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

Traditional masterbatch pelletizers are prone to cause particles to be blocked during the cutting process, and the masterbatch strips are prone to bend during the feeding process, affecting the continuity and quality of transportation.

Method used

An adhesive masterbatch pelletizer is designed, which adopts a transmission system of multiple sets of shafts and a guide tube structure to ensure that the masterbatch strips are transported in a straight line during the cutting process to avoid bending and clogging. At the same time, it uses a vibration motor and V Shaped filter plate improves particle transport efficiency and product quality.

Benefits of technology

It achieves efficient cutting and automatic transportation of masterbatch particles, avoids clogging and bending problems, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color master batch cutting machines, in particular to an adhesion type color master batch cutting machine which comprises a fixing frame, a cutter is arranged on the inner wall of the fixing frame, a supporting plate is fixedly installed on one side of the outer surface of the top end of the fixing frame, and a protective shell is fixedly installed on the other side of the top end of the fixing frame. A plurality of sets of through grooves are formed in the outer surfaces of the two sides of the supporting plate correspondingly, and bearing seats are installed in the multiple sets of through grooves correspondingly. Automatic conveying can be achieved through conveying of the multiple sets of shaft rods, the requirements of rubber strips can be met through the size and the shape of a channel under the action of the guide pipe, it is guaranteed that the rubber strips are linearly conveyed in the cutting process, and the rubber strips are linear and stable in the conveying process near a feeding port; and contraction and bending are prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch pelletizers, in particular to an adhesion-type masterbatch pelletizer. Background Art

[0002] In the plastic processing industry, masterbatch is a key material used to color plastic products. Masterbatch usually exists in the form of granules, and its preparation process requires the masterbatch raw materials to be cut into particles of the required size.

[0003] Traditional masterbatch pelletizers usually use blades or knives to cut particles. However, this cutting method easily leads to blockage between masterbatch particles. At the same time, there is no masterbatch bar constraint mechanism in traditional pelletizers, and the masterbatch bars usually exist in the form of strips and need to be transported through a conveying system during the feeding process. The masterbatch bars are flexible and plastic. When there is no proper guidance and constraint mechanism, the masterbatch bars are prone to bending or folding during the conveying process, thereby affecting the continuity and quality of the conveying. Utility Model Content

[0004] The utility model aims to provide an adhesion-type masterbatch pelletizer to solve the problem that the traditional cutting method in the above-mentioned background technology easily leads to blockage between masterbatch particles and the masterbatch strip feeding is easy to bend.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adhesive masterbatch pelletizer, comprising a fixed frame, the inner wall of the fixed frame is provided with a cutter, a support plate is fixedly installed on one side of the top outer surface of the fixed frame, a protective shell is fixedly installed on the other side of the top of the fixed frame, multiple groups of through grooves are provided on the outer surfaces of both sides of the support plate, and bearing seats are installed in the multiple groups of through grooves, shafts are installed in the inner walls of the bearing seats, and multiple groups of limit rings are fixedly installed on the outer surface of the shaft, gears are fixedly installed on the outer surfaces of both sides of the shaft, and one end of the shaft is fixedly installed with a A shaft rod limiter, the other end of the shaft rod is connected to a motor, a square through groove is provided on the outer surface of one side of the protective shell, and a fixing plate is fixedly installed in the square through groove, and multiple groups of feed ports are provided on the outer surface of the fixing plate. The shaft rod is rotated by driving the motor, and then the multiple groups of shaft rods are engaged and linked with each other through the engagement, so that the masterbatch strip is placed at the middle end of the limit ring, and one end of the masterbatch strip is inserted into the feed port from the inner wall of the guide tube, so that the masterbatch strip enters the interior of the equipment for cutting. First, automatic transportation can be achieved through the transmission of multiple groups of shaft rods.

[0006] Preferably, two groups of fixed transverse plates are fixedly installed on the inner wall of the bottom end of the fixed frame, and multiple groups of limit members are fixedly installed on the outer surfaces of the top ends of the two groups of fixed transverse plates, and the inner walls of the multiple groups of limit members are provided with cavities, a spring is installed in the cavity, and one end of the spring is connected to a buffer rod, and the top end of the buffer rod is connected to a silo.

[0007] Preferably, a first connecting plate is fixedly mounted on the outer surface of the buffer rod, a U-shaped connecting plate is fixedly mounted on the outer surface of the bottom end of the first connecting plate, and a vibration motor is mounted on the bottom end of the U-shaped connecting plate.

[0008] Preferably, the silo is V-shaped, and a V-shaped filter plate is fixedly installed in the inner wall of the silo, and a first discharge port and a second discharge port are provided on both left and right sides of the silo.

[0009] Preferably, a slide groove is provided on the inner wall of the second discharge port, and a slide plate is movably installed in the slide groove, two groups of screw holes are provided on the outer surface of the slide plate, and a limit handle is fixedly installed on the outer surface of the slide plate.

[0010] Preferably, two sets of screw holes are provided on the outer surfaces of both sides of the silo, and screw rods are movably installed in the two sets of screw holes.

[0011] Preferably, a plurality of support rods are fixedly mounted on the outer surface of the top end of the support plate, and a fixing ring is fixedly mounted on the top end of each of the plurality of support rods, and a guide tube is fixedly mounted in the inner wall of the fixing ring.

[0012] Preferably, two groups of fixing brackets are fixedly mounted on the outer surface of the motor, and one end of the two groups of fixing brackets is connected to the outer surface of one side of the support plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model drives the motor to rotate the shaft, and then the gears are engaged to make multiple shafts move simultaneously, so that the masterbatch strip is placed at the middle end of the limit ring, and one end of the masterbatch strip is inserted into the feed port from the inner wall of the guide tube, so that the masterbatch strip enters the interior of the equipment for cutting. First, through the transmission of multiple shafts, automatic transportation can be achieved, and through the role of the guide tube, it can adapt to the requirements of the rubber strip through the size and shape of the channel, and ensure that the rubber strip is transported in a straight line during the cutting process. The rubber strip remains straight and stable during the transmission near the feed port, and is prevented from shrinking and bending.

[0015] 2. The utility model allows the cut particles to enter the silo, and then drives the vibration motor to generate a vibration frequency, which is transmitted to the outer surface of the first connecting plate through the U-shaped connecting plate, and then the buffer rod can resonate through the action of the spring, so that the particles in the silo can be reduced from piling up, thereby preventing blockage, reducing downtime and maintenance work, and thus improving overall production efficiency.

[0016] 3. The utility model has a V-shaped filter plate fixedly installed on the inner wall of the silo, so that the cut particles can be screened by the V-shaped filter plate, and the screened particles will move to the bottom of the silo and be discharged through the first discharge port and the second discharge port. The V-shaped filter plate can effectively separate and filter out impurities, foreign matter and fine particles in the particles, which can improve the quality and purity of the particle products, reduce the impact of impurities on subsequent applications, and realize particle size control, so that particle products of different particle sizes can be obtained as needed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the first three-dimensional structure of the utility model;

[0019] Figure 2 It is a second three-dimensional structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the first three-dimensional structure of the silo of the utility model;

[0022] Figure 5 This is a schematic diagram of the second three-dimensional structure of the silo of the utility model;

[0023] Figure 6 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0024] Figure 7 For this utility model Figure 1 The enlarged structural diagram at B in the middle;

[0025] Figure 8 For this utility model Figure 1The enlarged structural diagram at C in the middle;

[0026] Fig. 9 For this utility model Figure 4 Enlarged structural diagram at point D in the middle.

[0027] In the figure: 1. fixed bracket; 2. support plate; 3. shaft rod; 4. limiting ring; 5. fixed plate; 6. guide tube; 7. feed port; 8. protective shell; 9. first discharge port; 911. slide plate; 912. V-shaped filter plate; 913. second discharge port; 914. silo: 915. fixed cross plate; 916. screw rod; 917. limiting handle; 811. limiting piece; 812. vibration motor; 813. first connecting plate; 814. buffer rod; 815. U-shaped connecting plate; 611. fixed ring; 612. support rod; 111. cutter; 411. motor; 412. fixed bracket; 413. gear; 311. shaft rod limiting piece. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-9The utility model provides an embodiment: an adhesive masterbatch pelletizer, comprising a fixed frame 1, the inner wall of the fixed frame 1 is provided with a cutter 111, the cutter 111 is driven by a built-in motor and a belt strip, a support plate 2 is fixedly installed on one side of the top outer surface of the fixed frame 1, a plurality of groups of support rods 612 are fixedly installed on the top outer surface of the support plate 2, and a fixing ring 611 is fixedly installed on the top of the plurality of groups of support rods 612, and a guide tube 6 is fixedly installed in the inner wall of the fixing ring 611, and the existence of the guide tube 6 can provide accurate positioning and guidance to ensure that the rubber strip is transported. In order to maintain the correct position and alignment state, it helps to prevent the rubber strip from deviating from the predetermined path or position, and ensure the accuracy and stability of transportation. Multiple sets of through grooves are provided on the outer surfaces of both sides of the support plate 2, and bearing seats are installed in the multiple sets of through grooves. The bearing seats make the shaft rod 3 smoother during the rotation process. The inner wall of the bearing seat is installed with a shaft rod 3, and multiple sets of limiting rings 4 are fixedly installed on the outer surface of the shaft rod 3. The multiple sets of limiting rings 4 play a role in limiting the masterbatch strip, so that the masterbatch strip can move and move within a predetermined trajectory. The other side of the top of the fixed frame 1 is fixed A protective shell 8 is installed, and a square through groove is provided on the outer surface of one side of the protective shell 8, and a fixing plate 5 is fixedly installed in the square through groove, and multiple groups of feed ports 7 are provided on the outer surface of the fixing plate 5. The shaft rod 3 is rotated by driving the motor 411, and then the multiple groups of shaft rods 3 are engaged and linked by the engagement between the gears 413, so that the masterbatch strip is placed at the middle end of the limit ring 4, and one end of the masterbatch strip is inserted into the feed port 7 from the inner wall of the guide tube 6, so that the masterbatch strip enters the interior of the equipment for cutting. First, the transmission of multiple groups of shaft rods 3 can be realized. For automated conveying, gears 413 are fixedly installed on the outer surfaces of both sides of the shaft 3, and a shaft limiter 311 is fixedly installed on one end of the shaft 3, and the other end of the shaft 3 is connected to a motor 411, and two sets of fixed brackets 412 are fixedly installed on the outer surface of the motor 411, and one end of the two sets of fixed brackets 412 are connected to the outer surface of one side of the support plate 2. By fixing the two sets of fixed brackets 412 on the outer surface of the motor, stable fixation and support can be provided. This structure ensures that the motor is firmly fixed on the support plate 2 to prevent the motor from loosening or shifting during operation.

[0030] Two sets of fixed horizontal plates 915 are fixedly installed on the inner wall of the bottom end of the fixed frame 1, and multiple sets of limit members 811 are fixedly installed on the outer surface of the top ends of the two sets of fixed horizontal plates 915, and the inner walls of the multiple sets of limit members 811 are provided with cavities, in which springs are installed, and one end of the spring is connected to a buffer rod 814, and a first connecting plate 813 is fixedly installed on the outer surface of the bottom end of the first connecting plate 813, and a U-shaped connecting plate 815 is fixedly installed on the outer surface of the bottom end of the first connecting plate 813, and a vibration motor 812 is installed at the bottom end of the U-shaped connecting plate 815, and the U-shaped connecting plate 815 acts as an intermediary to transmit the vibration frequency generated by the vibration motor to The outer surface of the first connecting plate 813 is further transmitted to the buffer rod 814 through the spring action, which can increase the transmission efficiency and consistency of vibration and ensure that the vibration frequency is effectively transmitted to the particles in the silo. The top of the buffer rod 814 is connected to the silo 914, and the spring is connected to the buffer rod 814, so that the buffer rod 814 supports the silo 914, so that the silo 914 can be erected inside the equipment, and the spring has excellent elasticity, so that the silo 914 can achieve up and down shaking, and the buffer rod 814 plays a buffering role, so that the up and down vibration frequency of the silo 914 is more stable.

[0031] The silo 914 is V-shaped, and a V-shaped filter plate 912 is fixedly installed on the inner wall of the silo 914. The installation of the V-shaped filter plate 912 can help filter and separate impurities and smaller particles in the material. The design of the V-shaped filter plate 912 can effectively prevent impurities from entering the downstream system or equipment through the discharge port, thereby improving the quality and purity of the product. The left and right sides of the silo 914 are provided with a first discharge port 9 and a second discharge port 913. The inner wall of the second discharge port 913 is provided with a slide groove, and a slide plate 911 is movably installed in the slide groove. The outer surface of the slide plate 911 is provided with two groups of screw holes, and the outer surface of the slide plate 911 is fixedly installed with a limit handle 917. The limit handle 917 has a large force-bearing area, which is convenient for people to pull the slide plate 911 up and down, and then can control whether the second discharge port 913 discharges materials, so that the discharge time is opposite to that of the first discharge port 9 , so as not to interfere with each other. The V-shaped silo 914 design can effectively improve the fluidity of the material. Since the bottom of the silo is a sharp V-shape, the material is more likely to flow downward under the action of gravity, reducing the possibility of material accumulation and accumulation, helping to maintain the fluidity of the material, and reducing the risk of blockage and shutdown. The first discharge port 9 and the second discharge port 913 are opened on the left and right sides of the silo to increase the flexibility and diversity of the silo. By selecting different discharge ports, the material can be directed to different locations or systems as needed to meet different production and processing requirements. Two sets of screw holes are opened on the outer surfaces of both sides of the silo 914, and screws 916 are movably installed in the two sets of screw holes. By rotating the screw 916, the screw 916 is connected from the screw holes on the outer surface of the silo 914 to the screw holes on the outer surface of the slide plate 911, so that 911 can remain fixed, thereby facilitating discharge.

[0032] The working process is as follows:

[0033] First, place the masterbatch strip at the middle end of the limiting ring 4, and one end of the masterbatch strip passes through the inner wall of the guide tube 6 into the feed port 7. At this time, the motor 411 is driven to make the shaft 3 rotate, and then the gears 413 are engaged and linked, so that multiple sets of shafts 3 can move simultaneously. Place the masterbatch strip at the middle end of the limiting ring 4, and one end of the masterbatch strip passes through the inner wall of the guide tube 6 into the feed port 7, so that the masterbatch strip enters the interior of the equipment for cutting. First, through the transmission of multiple sets of shafts 3, automated transportation can be achieved, and through the action of the guide tube 6, it can adapt to the requirements of the rubber strip through the size and shape of the channel, and ensure that the rubber strip is transmitted in a straight line during the cutting process. The rubber strip remains straight and stable during the transmission near the feed port, and is prevented from shrinking and bending. The cut particles are put into the silo 914. At this time, the vibration motor 812 is driven to generate a vibration frequency. The vibration frequency is transmitted to the outer surface of the first connecting plate 813 through the U-shaped connecting plate 815. Then, the buffer rod 814 can generate resonance through the action of the spring, so that the particles in the silo 914 can reduce accumulation, thereby preventing blockage. A V-shaped filter plate 912 is fixedly installed on the inner wall of the silo 914, so that the cut particles can be screened by the V-shaped filter plate 912, and the screened particles will move to the bottom of the silo 914 and be discharged through the first discharge port 9 and the second discharge port 913. The V-shaped filter plate 912 can effectively separate and filter out impurities, foreign matter and fine particles in the particles, thereby improving the quality and purity of the particle products.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An adhesive masterbatch pelletizer, comprising a fixed frame (1), wherein the inner wall of the fixed frame (1) is provided with a cutter (111), characterized in that: A support plate (2) is fixedly mounted on one side of the top outer surface of the fixed frame (1), a protective shell (8) is fixedly mounted on the other side of the top of the fixed frame (1), multiple groups of through grooves are provided on the outer surfaces of both sides of the support plate (2), and bearing seats are installed in the multiple groups of through grooves, shafts (3) are installed in the inner walls of the bearing seats, and multiple groups of limiting rings (4) are fixedly mounted on the outer surface of the shafts (3), gears (413) are fixedly mounted on the outer surfaces of both sides of the shafts (3), and a shaft limiting ring (4) is fixedly mounted on one end of the shafts (3). A positioning member (311) is provided, the other end of the shaft (3) is connected to a motor (411), a square through groove is provided on the outer surface of one side of the protective shell (8), and a fixing plate (5) is fixedly installed in the square through groove, and a plurality of feed ports (7) are provided on the outer surface of the fixing plate (5); a plurality of support rods (612) are fixedly installed on the outer surface of the top end of the support plate (2), and a fixing ring (611) is fixedly installed on the top end of the plurality of support rods (612), and a guide tube (6) is fixedly installed in the inner wall of the fixing ring (611).

2. The adhesion-type masterbatch pelletizer according to claim 1, characterized in that: Two groups of fixed transverse plates (915) are fixedly installed on the inner wall of the bottom end of the fixed frame (1), and multiple groups of limit members (811) are fixedly installed on the outer surfaces of the top ends of the two groups of fixed transverse plates (915), and the inner walls of the multiple groups of limit members (811) are provided with cavities, in which springs are installed, and one end of the spring is connected to a buffer rod (814), and the top end of the buffer rod (814) is connected to a silo (914).

3. The adhesion masterbatch pelletizer according to claim 2, characterized in that: A first connecting plate (813) is fixedly mounted on the outer surface of the buffer rod (814), a U-shaped connecting plate (815) is fixedly mounted on the outer surface of the bottom end of the first connecting plate (813), and a vibration motor (812) is mounted on the bottom end of the U-shaped connecting plate (815).

4. The adhesion-type masterbatch pelletizer according to claim 2, characterized in that: The silo (914) is V-shaped, and a V-shaped filter plate (912) is fixedly installed in the inner wall of the silo (914). The left and right sides of the silo (914) are both provided with a first discharge port (9) and a second discharge port (913).

5. The adhesion-type masterbatch pelletizer according to claim 4, characterized in that: The inner wall of the second discharge port (913) is provided with a slide groove, and a slide plate (911) is movably installed in the slide groove. The outer surface of the slide plate (911) is provided with two groups of screw holes, and a limit handle (917) is fixedly installed on the outer surface of the slide plate (911).

6. The adhesion-type masterbatch pelletizer according to claim 4, characterized in that: Two sets of screw holes are provided on the outer surfaces of both sides of the material bin (914), and screw rods (916) are movably installed in the two sets of screw holes.

7. The adhesion-type masterbatch pelletizer according to claim 1, characterized in that: Two groups of fixing brackets (412) are fixedly mounted on the outer surface of the motor (411), and one end of the two groups of fixing brackets (412) is connected to the outer surface of one side of the support plate (2).