Disinfection and sterilization system
By designing a disinfection and sterilization system for the disinfectant tank and transmission pipeline in the sterile packaging material sterilization system, the problems of outlet blockage and impurity contamination of the sterilization pool are solved, and effective disinfection of packaging materials and system cleaning and efficiency are achieved.
Patent Information
- Application Number
- CN202420518369.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-03-15
AI Technical Summary
In the existing sterile packaging material sterilization system, the outlet of the sterilization tank is prone to blockage and impurity contamination, resulting in contamination of the packaging material.
A disinfection and sterilization system is designed, including a disinfectant liquid tank, first and second packaging material transmission pipes, and a first disinfectant liquid transmission pipe. The disinfectant liquid is poured from above the second packaging material transmission pipe through the first disinfectant liquid transmission pipe, and the floating impurities are washed and returned to the disinfectant liquid tank.
It effectively avoids clogging and accumulation of impurities in the second packaging material transmission pipeline, prevents packaging material contamination, and maintains the cleanliness and efficiency of the system.
Smart Images

Figure CN222373247U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aseptic packaging, and in particular relates to a disinfection and sterilization system. Background Art
[0002] In the food industry, paper roll forming packaging systems are widely used in various aseptic liquid foods. For example, aseptic packaging of juice, beverages, milk and other foods. The main working procedures of the aseptic packaging system of paper roll paperboard bag making are: generation of aseptic air → sterilization of the machine → sterilization of packaging materials → forming of the bag → filling, sealing and cutting. One of the key links is the sterilization of the packaging materials.
[0003] At present, when sterilizing packaging materials, the packaging materials are usually continuously conveyed to a sterilization tank for immersion sterilization through a conveying mechanism. However, some impurities are likely to remain in the sterilization tank during immersion sterilization, and since the packaging materials are continuously input and output with the conveying mechanism, during output, they will drive these impurities to flow toward the outlet of the sterilization tank, and since some impurities are lighter, they will also float above the liquid surface of the sterilization tank, resulting in a large amount of impurities remaining at the outlet of the sterilization tank, causing the outlet to be blocked, and the impurities are likely to accumulate and adhere to the packaging materials, causing contamination of the packaging materials. Utility Model Content
[0004] The utility model provides a disinfection and sterilization system, aiming to solve at least one problem existing in the above-mentioned prior art.
[0005] The utility model is implemented in this way, providing a disinfection and sterilization system, comprising:
[0006] A disinfectant tank, used to contain disinfectant to disinfect the packaging material to be disinfected;
[0007] A first packaging material conveying pipe and a second packaging material conveying pipe respectively arranged on the disinfection tank and connected to the disinfection tank, wherein the packaging material to be sterilized enters the disinfection tank from the first packaging material conveying pipe for sterilization and then is output from the second packaging material conveying pipe;
[0008] The first disinfectant delivery pipeline is connected to a side of the second packaging material delivery pipeline away from the disinfectant tank, and is used to deliver the disinfectant to the second packaging material delivery pipeline to clean impurities accumulated in the second packaging material delivery pipeline.
[0009] In one embodiment, the disinfection and sterilization system further comprises:
[0010] A top spray assembly is disposed above the disinfectant tank, and the top spray assembly is connected to the first disinfectant transmission pipeline, and is used for spraying the disinfectant transmitted by the first disinfectant transmission pipeline into the second packaging material transmission pipeline.
[0011] In one embodiment, the top spray assembly comprises:
[0012] a sprayer, connected to the first disinfectant transmission pipeline;
[0013] a spray nozzle, connected to the sprayer, and used for spraying the disinfectant into the second packaging material conveying pipeline; and
[0014] The mounting bracket is used to assemble the sprayer above the disinfectant tank.
[0015] In one embodiment, the disinfection and sterilization system comprises:
[0016] The second disinfectant transmission pipeline is connected to the disinfectant tank and is used for transmitting the disinfectant to the disinfectant tank.
[0017] In one embodiment, the disinfection and sterilization system further comprises:
[0018] A disinfectant storage tank is used to store the disinfectant, and the disinfectant storage tank is connected to the first disinfectant transmission pipeline and / or the second disinfectant transmission pipeline respectively, so as to transport the disinfectant stored in the disinfectant storage tank to the disinfectant tank through the first disinfectant transmission pipeline and / or the second disinfectant transmission pipeline.
[0019] In one embodiment, the disinfection and sterilization system further comprises:
[0020] A disinfectant recovery pipeline, one end of which is connected to an end of the first packaging material transport pipeline away from the disinfectant tank, and the other end is connected to the disinfectant storage tank, and is used to transfer the disinfectant in the disinfectant tank to the disinfectant storage tank to achieve the recovery of the disinfectant.
[0021] The filter has one end connected to the disinfectant recovery pipeline and the other end connected to the disinfectant storage tank, and is used to filter the disinfectant recovered by the disinfectant recovery pipeline and then discharge it into the disinfectant storage tank.
[0022] In one embodiment, the disinfection and sterilization system further comprises:
[0023] A third disinfectant transmission pipeline, one end of which is connected to the disinfectant storage tank, and the other end of which is connected to the disinfectant recovery pipeline, is used to transmit the disinfectant to the disinfectant recovery pipeline.
[0024] In one embodiment, the disinfection and sterilization system further comprises:
[0025] a disinfectant dilution tank, the disinfectant dilution tank being connected to the disinfectant storage tank and used for diluting the disinfectant discharged from the disinfectant storage tank; and
[0026] A disinfectant storage container is connected to the disinfectant storage tank and is used to add the disinfectant into the disinfectant storage tank.
[0027] In one embodiment, the disinfection and sterilization system further comprises:
[0028] The disinfectant atomizing component is used to atomize the acquired disinfectant and spray it into the disinfection and sterilization system for sterilization.
[0029] In one embodiment, the disinfection and sterilization system further comprises:
[0030] A disinfectant circulation heating component, used for circulating heating the disinfectant; and
[0031] The pressure stabilizing component is used to stabilize the pressure of the heating water circuit of the disinfectant circulation heating component.
[0032] In an embodiment of the utility model, a disinfection and sterilization system is provided, comprising: a disinfection liquid tank for containing disinfectant to disinfect the packaging materials to be disinfected; a first packaging material transmission pipeline and a second packaging material transmission pipeline respectively arranged on the disinfection liquid tank and connected to the disinfection liquid tank, wherein the packaging materials to be disinfected enter from the first packaging material transmission pipeline and pass through the disinfection liquid tank for disinfection, and then are output from the second packaging material transmission pipeline; a first disinfectant transmission pipeline is connected to the side of the second packaging material transmission pipeline away from the disinfectant liquid tank, and is used to transport the disinfectant to the second packaging material transmission pipeline to clean the impurities accumulated in the second packaging material transmission pipeline. In an embodiment of the present application, by setting the first disinfectant transmission pipeline, the disinfectant can be poured from above the disinfectant in the second packaging material transmission pipeline so that the residual impurities floating in the second packaging material transmission pipeline are flushed back into the disinfectant tank, thereby avoiding the blockage of the second packaging material transmission pipeline, and at the same time, it can avoid the accumulation and adhesion of impurities on the packaging materials, causing the problem of packaging material contamination. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a structural schematic diagram of a disinfection and sterilization system provided in an embodiment of the present application;
[0034] Figure 2 is a schematic diagram of the structure of a top spray assembly provided in an embodiment of the present application;
[0035] Figure 3 It is a schematic diagram of an assembly scenario of a top spray assembly provided in an embodiment of the present application;
[0036] Among them, 1. disinfectant tank; 2. packaging materials to be disinfected; 3. first packaging material transmission pipeline; 4. second packaging material transmission pipeline; 5. first disinfectant transmission pipeline; 6. top spray assembly; 7. packaging material guide chain; 8. second disinfectant transmission pipeline; 9. disinfectant storage tank; 10. disinfectant recovery pipeline; 11. first filter; 12. third disinfectant transmission pipeline; 13. heat exchanger; 14. expansion tank; 15. water heater; 16. hot water pipe; 18. circulation pump; 19. cooler; 20. cooling water pipeline; 21. cooling water discharge valve; 22. cooling water circulation valve; 23. temperature detector; 24. safety valve; 25. automatic filling valve; 26. disinfectant Dilution tank; 27. Disinfectant storage container; 28. Disinfectant concentration detector; 29. Transmission pipeline; 30. Dilution pipeline; 31. Disinfectant dilution valve; 32. Spray can; 33. First liquid level sensor; 34. Spray valve; 35. Safety exhaust valve; 36. Spray can filling valve; 37. Second filter; 38. Spray valve; 39. Blower; 40. Ultraviolet lamp; 41. Conveyor roller; 42. Second liquid level sensor; 43. First temperature sensor; 44. Second temperature sensor; 45. Heating device; 46. Third liquid level sensor; 47. Power device; 51. Top filling valve; 61. Sprayer; 62. Spray nozzle; 63. Mounting bracket. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] See also Figure 1-3 In the embodiment of the utility model, a disinfection and sterilization system is provided, comprising: a disinfection liquid tank 1, which is used to contain disinfection liquid to disinfect the packaging material 2 to be disinfected; a first packaging material transmission pipeline 3 and a second packaging material transmission pipeline 4 which are respectively arranged on the disinfection liquid tank 1 and connected to the disinfection liquid tank 1, and the packaging material 2 to be disinfected enters from the first packaging material transmission pipeline 3 and passes through the disinfection liquid tank for disinfection, and then is output from the second packaging material transmission pipeline 4; a first disinfection liquid transmission pipeline 5, which is connected to the side of the second packaging material transmission pipeline 4 away from the disinfection liquid tank 1, and is used to transport the disinfection liquid to the second packaging material transmission pipeline 4 to clean the impurities accumulated in the second packaging material transmission pipeline 4. By setting the first disinfection liquid transmission pipeline, the disinfection liquid can be poured from the top of the disinfection liquid in the second packaging material transmission pipeline so that the residual impurities floating in the second packaging material transmission pipeline are washed back into the disinfection liquid tank, thereby avoiding the blockage of the second packaging material transmission pipeline, and at the same time, it can avoid the accumulation and adhesion of impurities on the packaging material, causing the packaging material to be contaminated.
[0041] See also Figure 1-3 In the embodiment of the present application, the first packaging material transmission pipeline 3 and the second packaging material transmission pipeline 4 are connected to the disinfectant tank 1 and are arranged above the disinfectant tank 1. Therefore, after the disinfectant in the disinfectant tank 1 is full, when the disinfectant is still continuously transported to the disinfectant tank 1, the excess disinfectant will enter the first packaging material transmission pipeline 3 and the second packaging material transmission pipeline 4. At this time, impurities generated during the disinfection and sterilization of the packaging materials will float on the surface of the disinfectant, and in the process of packaging material transmission, some impurities will also be driven to accumulate in the second packaging material transmission pipeline 4, thereby causing a large amount of impurities to accumulate in the second packaging material transmission pipeline. At this time, by setting the first disinfectant transmission pipeline, the disinfectant can be poured from above the second packaging material transmission pipeline so that the residual impurities floating in the second packaging material transmission pipeline are washed and returned to the disinfectant tank, thereby avoiding the blockage of the second packaging material transmission pipeline, and at the same time, it can avoid the accumulation and adhesion of impurities on the packaging materials, causing the packaging materials to be contaminated.
[0042] The packaging material 2 to be sterilized may be a cardboard composited with multiple layers of paper, polyethylene, aluminum foil, sarin resin, etc., and may be used for aseptic packaging of liquid food.
[0043] Wherein, the disinfectant can be hydrogen peroxide.
[0044] See also Figure 1-3 In one embodiment of the present application, the disinfection and sterilization system further includes: a top spray assembly 6 disposed on the top of the disinfection liquid tank, the top spray assembly 6 being connected to the first disinfection liquid transmission pipeline 5, and being used to spray the disinfection liquid transmitted by the first disinfection liquid transmission pipeline 5 into the second packaging material transmission pipeline 4. Specifically, the first disinfection liquid transmission pipeline 5 can be driven by a power device 47 to transmit disinfection liquid to the top spray assembly 6, and the top spray assembly 6 can spray the disinfection liquid transmitted by the first disinfection liquid transmission pipeline 5, so that impurities floating on the liquid surface in the second packaging material transmission pipeline 4 flow back into the disinfection liquid tank 1, thereby avoiding accumulation in the second holding transmission pipeline 4 to avoid blockage.
[0045] The power device 47 may be a disinfectant pump, which is used to pump the disinfectant in the disinfectant storage tank 9 into each transmission pipeline and transport it to the corresponding position.
[0046] See also Figure 2-3 In one embodiment of the present application, the top spray assembly 6 includes: a sprayer 61, which is connected to the first disinfectant transmission pipeline 5; a spray nozzle 62, which is connected to the sprayer 61 and is used to spray the disinfectant into the second packaging material transmission pipeline 4; and a mounting bracket 63, which is used to assemble the sprayer 61 above the disinfectant tank 1. Specifically, a receiving cavity is provided in the mounting bracket 63, and the receiving cavity includes a first mounting position and a second mounting position. The sprayer 61 can be mounted in the first mounting position, and the spray nozzle 62 can be mounted in the second mounting position. The sprayer 61 is connected to the spray nozzle 62 in the receiving cavity, and the spray nozzle 62 includes a plurality of spray holes, so as to spray the disinfectant into the second packaging material transmission channel through the spray holes.
[0047] The sprayer 61 can control the spraying speed and spraying amount of the spray nozzle 62 .
[0048] The spray nozzle 62 may include one or more spray nozzles. For example, the spray nozzle 62 may include two spray nozzles, which may be respectively disposed at both ends of the mounting bracket 63 .
[0049] The mounting bracket 63 can be assembled to the top of the disinfectant tank 1 by means of threads, snaps, welding, etc.
[0050] It can be understood that a top infusion valve 51 is provided at one end of the first disinfectant liquid transmission pipeline 5 away from the top spray assembly 6, which is used to close or open the transmission channel of the first disinfectant liquid transmission pipeline 5, that is, when disinfectant infusion is required, the valve can be opened, and if disinfectant infusion is not required, the valve can be closed.
[0051] Furthermore, the top spray assembly 6 can be installed between the packaging material guide chains 7 on both sides of the disinfectant tank 1 to spray the disinfectant into the second packaging material conveying pipeline 4 .
[0052] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system includes: a second disinfectant liquid transmission pipeline 8, which is connected to the disinfectant liquid tank 1 and is used to transport the disinfectant liquid to the disinfectant liquid tank 1. Specifically, the second disinfectant liquid transmission pipeline 8 can be used to transmit the disinfectant liquid to the disinfectant liquid tank 1 through the second disinfectant liquid transmission pipeline 8 under the drive of the power device 47.
[0053] The second disinfectant transmission pipeline 8 can be connected to the bottom or side of the disinfectant tank 1 .
[0054] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system also includes: a disinfectant storage tank 9, used to store the disinfectant, and the disinfectant storage tank 9 is respectively connected to the first disinfectant transmission pipeline 5 and / or the second disinfectant transmission pipeline 8 to transport the stored disinfectant to the disinfectant tank 1 through the first disinfectant transmission pipeline 5 and / or the second disinfectant transmission pipeline 8.
[0055] It can be understood that the disinfectant can be transported to the disinfectant tank 1 from the open ends of the first packaging material transport pipe 3 and / or the second packaging material transport pipe 4 through the first disinfectant transport pipe 5, and the disinfectant can be transported to the disinfectant tank 1 from the bottom or side of the disinfectant tank 1 through the second disinfectant transport pipe 8, or the disinfectant can be transported to the disinfectant tank 1 through the first disinfectant transport pipe 5 and the second disinfectant transport pipe 8 at the same time. At this time, the first disinfectant transport pipe 5 is mainly used for cleaning impurities accumulated in the second packaging material transport pipe 4.
[0056] In one embodiment of the present application, the disinfection and sterilization system further includes: a disinfectant recovery pipe 10, one end of which is connected to the end of the first packaging material transmission pipe 3 away from the disinfectant tank 1, and the other end is connected to the disinfectant storage tank 9, for transferring the disinfectant in the disinfectant tank 1 to the disinfectant storage tank 9 to achieve the recovery of the disinfectant. One end of the first filter 11 is connected to the disinfectant recovery pipe 10, and the other end is connected to the disinfectant storage tank 9, for filtering the disinfectant recovered by the disinfectant recovery pipe 10 and discharging it into the disinfectant storage tank 9, and preventing the disinfectant in the disinfectant storage tank 9 from being contaminated by impurities remaining in the recovered disinfectant.
[0057] It can be understood that by setting the disinfectant recovery pipe 10 and connecting it to the first packaging material transmission pipe 3, the used or excess disinfectant can be recovered. At this time, the impurities floating and accumulated in the first packaging material transmission pipe 3 can flow out along the disinfectant recovery pipe 10 to avoid accumulation in the first packaging material transmission pipe 3 and blockage. At the same time, the disinfectant recovered by the disinfectant recovery pipe 10 is filtered through the first filter 11, and the impurities in the disinfectant can be filtered to avoid contamination of the disinfectant stored in the disinfectant storage tank 9, thereby realizing the recycling of the disinfectant.
[0058] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system further includes: a third disinfectant transmission pipeline 12, one end of the third disinfectant transmission pipeline 12 is connected to the disinfectant storage tank 9, and the other end is connected to the disinfectant recovery pipeline 10, for transmitting the disinfectant to the disinfectant recovery pipeline 10. It can be understood that the supply pipeline of the disinfectant storage tank 9 can be divided into three disinfectant transmission pipelines, namely the first disinfectant transmission pipeline 5, the second disinfectant transmission pipeline 8 and the third disinfectant transmission pipeline 12, wherein the first disinfectant transmission pipeline 5 can be used to flush the impurities accumulated and floating in the second packaging material transmission pipeline 4, and can also transport disinfectant to the disinfectant tank 1, the second disinfectant transmission pipeline 8 can transport disinfectant to the disinfectant tank, and the third disinfectant transmission pipeline 12 can transport disinfectant to the disinfectant recovery pipeline 10.
[0059] It can be understood that the disinfectant in the disinfectant tank 1 can be directly filled through the first disinfectant transmission pipeline 5, and the second disinfectant transmission pipeline 8 is not required. At the same time, the first disinfectant transmission pipeline 5 and the second disinfectant transmission pipeline 8 can realize the rapid filling of the disinfectant in the disinfectant tank 1, and can better clean and reflux the accumulated impurities.
[0060] See also Figure 1In one embodiment of the present application, the disinfection and sterilization system further includes: the disinfectant circulation heating module may include: a disinfectant circulation heating component for circulatory heating of the disinfectant; and a pressure stabilization component for stabilizing the pressure of the heating water circuit of the disinfectant circulation heating component. Specifically, the third disinfectant transmission pipeline 12 can be input into the disinfectant recovery pipeline 10 after heat exchange treatment through the disinfectant circulation heating component, thereby realizing the heating circulation of the disinfectant.
[0061] The disinfectant circulation heating component may include a heat exchanger 13 for heating the disinfectant. For example, if the disinfectant is hydrogen peroxide, it can be heated to a preset temperature, such as 82 degrees, at which time the disinfection and sterilization effect is better.
[0062] The pressure stabilization component may include an expansion tank 14, which is used to stabilize the pressure of the heating water circuit to improve safety.
[0063] See also Figure 1 In one embodiment of the present application, the disinfectant circulation heating assembly further includes: a water heater 15, a hot water pipe 16, an air release device 17 respectively arranged on both sides of the water heater 15, a circulation pump 18, a cooler 19, a cooling water discharge valve 21 arranged on a cooling water pipe 20, and a cooling water circulation valve 22. Among them, the circulation pump 18 is connected to the water heater 15 through a pipe, and is used to transport water flow to the water heater 15. The water heater 15 is used to heat the water flow and exchange heat and cold with the third disinfectant transmission pipe in a heat exchanger through the hot water pipe 16 to achieve heating treatment of the disinfectant. The heated disinfectant can be cooled through the cooler 20 and then input into the disinfectant recovery pipe 10. At the same time, the cooling water can be discharged through the cooling water discharge valve 21. The air release device 17 can be used to discharge the hot air generated by heating to avoid problems such as excessive pressure caused by excessive hot air in the water heater 15. The cooling water circulation valve 22 can open or close the cooling water transmission pipe to achieve the circulation treatment of cooling water.
[0064] The disinfectant circulation heating component further includes: a temperature detector 23 , which is disposed on a side of the water heater 15 close to the heat exchanger 13 and is used to detect the temperature of the water heater 15 after heating.
[0065] See also Figure 1In one embodiment of the present application, the pressure stabilizing component 15 may further include: a safety valve 24, an automatic filling valve 25, the automatic filling valve 25 is connected to the cooling pipe 21 through a pipe, the pipe is connected to the expansion tank 15, and the expansion and compression are performed through the expansion tank 15 to achieve the stabilization of the pressure of the heating water circuit. The pressure stabilizing component 15 and the disinfectant circulating heating component 14 together form a disinfectant circulating heating module for circulating heating treatment of the disinfectant.
[0066] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system further includes: a disinfectant dilution tank 26, which is connected to the disinfectant storage tank 9 and is used to dilute the disinfectant discharged from the disinfectant storage tank 9; and the disinfectant storage container 27 is connected to the disinfectant storage tank 9 and is used to add the disinfectant to the disinfectant storage tank 9.
[0067] The disinfectant dilution tank 26 is connected to the disinfectant storage tank 9 and is used to dilute the disinfectant discharged from the disinfectant storage tank 9 with water before discharging it, so as to avoid excessive concentration of the disinfectant and cause safety problems.
[0068] Among them, the disinfectant storage container 27 is connected with the disinfectant storage tank 9, and is used to add the disinfectant to the disinfectant storage tank 9. It is provided with a disinfectant concentration detector 28, which is used to detect the concentration of the disinfectant stored in the disinfectant storage container 27. It can be connected with the disinfectant storage tank 9 through a transmission pipe 29. At the same time, the transmission pipe 29 is also connected and communicated with a dilution pipe 30, and a disinfectant dilution valve 31 is provided on the dilution pipe 30. When the disinfectant concentration detector 28 detects that the concentration of the disinfectant is too high, the disinfectant dilution valve 31 can be opened. While the disinfectant is being transported to the disinfectant storage tank 9, water is transported to the disinfectant storage tank 9 through the dilution pipe 30 to neutralize the concentration of the disinfectant, so that the concentration of the disinfectant is adjusted to the most suitable concentration for disinfection and sterilization.
[0069] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system further includes: a disinfectant atomization component, which is used to atomize the obtained disinfectant and spray it into the disinfection and sterilization system for sterilization treatment.
[0070] Among them, the disinfectant atomization assembly may include: a spray tank 32, a first liquid level sensor 33 arranged on the spray tank 32 for detecting the water level of the disinfectant in the spray tank 32, a spray valve 34, a safety exhaust valve 35, a spray tank filling valve 36, a second filter 37, a spray valve 38 and a blower 39. The above components are combined together to form a disinfectant atomization assembly, and the disinfectant is transferred to the spray tank 32, and the disinfectant is atomized and then evenly sprayed into the sterile system by compressed air, so that the entire sterile system is filled with atomized disinfectant, thereby achieving the effect of disinfecting and sterilizing the entire sterile system.
[0071] The remaining moisture and disinfectant can be discharged outdoors through the blower 39.
[0072] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system further includes: an ultraviolet lamp 40 disposed at the output end of the packaging material, for disinfecting the packaging material again after being disinfected by the disinfectant.
[0073] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system also includes: a packaging material conveying mechanism, which is composed of a plurality of conveying rollers 41 and a packaging material guide chain 7, wherein a conveying roller 41 is arranged above the first packaging material conveying pipeline, a conveying roller 41 is also arranged in the disinfectant tank 1, and two conveying rollers 41 are arranged opposite to each other above the second packaging material conveying pipeline. The packaging material guide chain 7 surrounds the plurality of conveying rollers, and finally the packaging material is conveyed out from the middle position between the two conveying rollers 41 arranged opposite to each other above the second packaging material conveying pipeline.
[0074] See also Figure 1 In one embodiment of the present application, the disinfection and sterilization system further includes: a second liquid level sensor 42 and a first temperature sensor 43 are also provided in the disinfectant storage tank 9. The water level of the disinfectant in the disinfectant storage tank is detected by the second liquid level sensor 42. When the water level of the disinfectant is too low, the disinfectant can be added in time through the disinfectant storage container 27. When the water level of the disinfectant is too high, the addition of the disinfectant can be stopped in time. In addition, the temperature of the disinfectant in the disinfectant storage tank 9 can be detected by the first temperature sensor 43. When the temperature of the disinfectant is lower than the preset temperature, such as 82 degrees, the heater 15 can be controlled by a controller, such as a PLC control system, an MCU control chip or other controller to increase the heating temperature, thereby increasing the temperature of the disinfectant to improve the disinfection and sterilization effect.
[0075] See also Figure 1In one embodiment of the present application, the disinfection and sterilization system also includes: a second temperature sensor 44 arranged on the disinfection liquid tank 1 for detecting the temperature of the disinfectant in the disinfection liquid tank 1. By detecting the temperature of the disinfectant in the disinfection liquid tank 1, it can be determined whether the current temperature of the disinfectant meets the requirements of disinfection and sterilization. If not, heating treatment is performed until the temperature of the disinfectant reaches the optimal disinfection and sterilization temperature to improve the disinfection and sterilization effect.
[0076] In one embodiment of the present application, the disinfection and sterilization system also includes: a heating device 45 arranged on the first packaging material transmission channel 3 and the second packaging material transmission channel 4, which is used to increase the temperature of the disinfectant in the disinfectant tank 1 by heating the first packaging material transmission channel 3 and the second packaging material transmission channel 4 when the temperature of the disinfectant in the disinfectant tank 1 does not meet the disinfection effect.
[0077] In one embodiment of the present application, a third liquid level sensor 46 is further provided on the second packaging material transmission channel 4 for detecting the water level of the disinfectant in the second packaging material transmission channel 4 to avoid overflow of excessive disinfectant.
[0078] In the first implementation scenario of this application, Figure 3 A sterilization device for packaging materials in an aseptic packaging system is provided, such as a sterilization device produced by Tetra Pak Laval Group and Finance Co., Ltd. Based on the sterilization device, a top spray device and a first disinfectant liquid transmission pipeline are assembled, and the assembly position can be specifically as follows: Figure 3 As shown, the second packaging material transmission pipeline can be filled from the top to flush out the residual impurities, thereby reducing the problems of pipeline blockage and impurities adhering to the packaging material.
[0079] In the embodiment of the present application, the first packaging material transmission pipeline and the second packaging material transmission pipeline are connected to the disinfectant tank 1 and are arranged above the disinfectant tank. Therefore, after the disinfectant in the disinfectant tank is full, when the disinfectant is still continuously transported to the disinfectant tank, the excess disinfectant will enter the first packaging material transmission pipeline and the second packaging material transmission pipeline. At this time, impurities generated during the disinfection and sterilization of the packaging materials will float on the surface of the disinfectant, and in the process of packaging material transmission, some impurities will also be driven to accumulate in the second packaging material transmission pipeline, thereby causing a large amount of impurities to accumulate in the second packaging material transmission pipeline. At this time, by setting the first disinfectant transmission pipeline, the disinfectant can be poured from above the disinfectant in the second packaging material transmission pipeline so that the residual impurities floating in the second packaging material transmission pipeline are flushed back into the disinfectant tank, thereby avoiding the blockage of the second packaging material transmission pipeline, and at the same time, it can avoid the accumulation and adhesion of impurities on the packaging materials, causing the packaging materials to be contaminated.
[0080] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A disinfection and sterilization system, characterized in that: The disinfection and sterilization system comprises: A disinfectant tank, used to contain disinfectant to disinfect the packaging material to be disinfected; A first packaging material conveying pipe and a second packaging material conveying pipe respectively arranged on the disinfection tank and connected to the disinfection tank, wherein the packaging material to be sterilized enters the disinfection tank from the first packaging material conveying pipe for sterilization and then is output from the second packaging material conveying pipe; The first disinfectant delivery pipeline is connected to a side of the second packaging material delivery pipeline away from the disinfectant tank, and is used to deliver the disinfectant to the second packaging material delivery pipeline to clean impurities accumulated in the second packaging material delivery pipeline.
2. The disinfection and sterilization system according to claim 1, characterized in that: The disinfection and sterilization system further comprises: A top spray assembly is disposed above the disinfectant tank, and the top spray assembly is connected to the first disinfectant transmission pipeline, and is used for spraying the disinfectant transmitted by the first disinfectant transmission pipeline into the second packaging material transmission pipeline.
3. The disinfection and sterilization system according to claim 2, characterized in that: The top spray assembly comprises: a sprayer, connected to the first disinfectant transmission pipeline; a spray nozzle, connected to the sprayer, and used for spraying the disinfectant into the second packaging material conveying pipeline; and The mounting bracket is used to assemble the sprayer above the disinfectant tank.
4. The disinfection and sterilization system according to claim 1, characterized in that: The disinfection and sterilization system comprises: The second disinfectant transmission pipeline is connected to the disinfectant tank and is used for transmitting the disinfectant to the disinfectant tank.
5. The disinfection and sterilization system according to claim 4, characterized in that: The disinfection and sterilization system further comprises: A disinfectant storage tank is used to store the disinfectant, and the disinfectant storage tank is connected to the first disinfectant transmission pipeline and / or the second disinfectant transmission pipeline respectively, so as to transport the disinfectant stored in the disinfectant storage tank to the disinfectant tank through the first disinfectant transmission pipeline and / or the second disinfectant transmission pipeline.
6. The disinfection and sterilization system according to claim 5, characterized in that: The disinfection and sterilization system further comprises: A disinfectant recovery pipeline, one end of which is connected to an end of the first packaging material conveying pipeline away from the disinfectant tank, and the other end of which is connected to the disinfectant storage tank, and is used to transfer the disinfectant in the disinfectant tank to the disinfectant storage tank to realize the recovery of the disinfectant; The filter has one end connected to the disinfectant recovery pipeline and the other end connected to the disinfectant storage tank, and is used to filter the disinfectant recovered by the disinfectant recovery pipeline and then discharge it into the disinfectant storage tank.
7. The disinfection and sterilization system according to claim 6, characterized in that: The disinfection and sterilization system further comprises: A third disinfectant transmission pipeline, one end of which is connected to the disinfectant storage tank, and the other end of which is connected to the disinfectant recovery pipeline, is used to transmit the disinfectant to the disinfectant recovery pipeline.
8. The disinfection and sterilization system according to claim 5, characterized in that: The disinfection and sterilization system further comprises: a disinfectant dilution tank, the disinfectant dilution tank being connected to the disinfectant storage tank and used for diluting the disinfectant discharged from the disinfectant storage tank; and A disinfectant storage container is connected to the disinfectant storage tank and is used to add the disinfectant into the disinfectant storage tank.
9. The disinfection and sterilization system according to claim 1, characterized in that: The disinfection and sterilization system further comprises: The disinfectant atomizing component is used to atomize the acquired disinfectant and spray it into the disinfection and sterilization system for sterilization.
10. The disinfection and sterilization system according to claim 1, characterized in that: The disinfection and sterilization system further comprises: A disinfectant circulation heating component, used for circulating heating the disinfectant; and The pressure stabilizing component is used to stabilize the pressure of the heating water circuit of the disinfectant circulation heating component.
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Disinfection and sterilization system
CN117985298A