Belt conveyor tail device matched with self-moving material rack

By designing a self-moving material rack equipped with a belt tail device, and using an automated control system to realize the automatic forward movement of the belt tail, the safety hazards and low efficiency problems in traditional excavation methods are solved, and the excavation efficiency and safety are improved.

CN222373625UActive Publication Date: 2025-01-21SHANXI SANYUAN COAL IND
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Patent Information

Application Number
CN202420049157.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2025-01-21
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

During the excavation process of coal mines, the traditional belt-tailing frame forward movement method can easily lead to the breaking of the connecting chain, increasing safety risks, and workers are labor-intensive and inefficient.

Method used

A self-moving material rack is designed to match the belt tail device, which includes a wheeled tail frame, track, brake, push cylinder and control system. Through the telescopic push cylinder and brake cylinder, the automatic forward movement of the belt tail is realized. , reducing workers’ labor intensity and safety risks.

Benefits of technology

This device improves excavation efficiency, reduces safety hazards, reduces worker labor intensity, ensures the stable forward movement of the belt conveyor tail, and avoids the risk of the connecting chain breaking.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222373625U_ABST
    Figure CN222373625U_ABST
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Abstract

The utility model discloses a belt machine tail device matched with a self-moving material rack, which comprises a wheel type machine tail frame, a track, a sleeper, a brake, a pushing oil cylinder, an oil pump, a controller and a remote controller, the track is arranged on the sleeper, a wheel body of the wheel type machine tail frame is movably arranged on the track, the brake is movably arranged on the track, and the pushing oil cylinder is arranged on the track. The wheel type tail frame and the brake are connected through a telescopic pushing oil cylinder, the brake comprises paired wedge-shaped clamping blocks, a brake oil cylinder and a clamping block rail, and the wedge-shaped clamping blocks slide on the clamping block rail and clamp or loosen the rail under the telescopic action of the brake oil cylinder. And the pushing oil cylinder and the brake oil cylinder are connected with the controller. According to the device, the belt conveyor tail and the material frame can be safely moved forwards, the forward moving time is shortened, and potential safety hazards are eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of mining equipment, in particular to a self-moving material rack matching belt machine tail device. Background Art

[0002] Coal is an important energy source for the normal operation of the world's industry, and the coal industry is also an important economic pillar in some parts of my country. Coal mine-related production operations have complex geological conditions and high risk factors. Until now, many production processes, production equipment, and production links in the coal industry still need to be improved.

[0003] For example, the original belt conveyor tail material rack was moved forward by the tunnel boring machine dragging the belt conveyor tail rack forward. Since all the production materials required for tunneling are on the belt conveyor tail material rack, the resistance becomes larger due to its own heavy weight, especially in the process of going up the mountain, the tunnel boring machine is easy to break the dragging chain ring during the dragging process, which is very likely to cause safety hazards. Therefore, it is a technical problem that urgently needs to be improved in this field to achieve the follow-up extension of the belt conveyor tail during the tunneling process, reduce safety hazards, and improve efficiency. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art and provide a self-moving material rack supporting belt conveyor tail device, which can more safely move the belt conveyor tail forward, shorten the forward movement time, and eliminate safety hazards.

[0005] In order to realize the above invention, the utility model adopts the following technical solutions:

[0006] A belt tail device for a self-moving material rack includes a wheeled tail frame, a track, a sleeper, a brake, a push cylinder, an oil pump, a controller, and a remote control. The track is placed on the sleeper, the wheel body of the wheeled tail frame can be movably placed on the track, the brake can be movably placed on the track, the wheeled tail frame and the brake are connected through a retractable push cylinder, the brake includes a brake cylinder, a pair of wedge-shaped blocks, and a block track. Under the telescopic action of the brake cylinder, the wedge-shaped block slides on the block track and clamps or releases the track. The push cylinder and the brake cylinder are both connected to the controller.

[0007] Preferably, the direction of the block track where the wedge-shaped block is located forms an acute angle with the extension and retraction direction of the brake cylinder.

[0008] Preferably, the brake is provided with a brake frame, and the block track is placed on the brake frame.

[0009] Furthermore, a clamping plate is detachably provided on the brake frame, and a clamping block track is provided on the clamping plate.

[0010] The block track can be a convex edge of the card plate, which cooperates with the groove of the wedge-shaped card block to form a relatively slidable track system. The groove can be set on the card plate and the strip-shaped convex edge can be set on the wedge-shaped card block to form a track system, or the block track can be directly set on the brake frame without the card plate. The track system is a well-known technology in this field and will not be described in detail here.

[0011] Preferably, the cylinder body of the brake oil cylinder is mounted on a brake frame, and the brake piston of the brake oil cylinder is connected to a wedge-shaped block.

[0012] Furthermore, the cylinder body of the brake oil cylinder is installed at a frame slot of the brake frame.

[0013] Preferably, the number of the wedge-shaped blocks is four, which are distributed in two pairs. The two pairs of wedge-shaped blocks are distributed at the head and tail ends of the brake. The brake cylinder is provided with a brake piston that can be telescopic in both directions, which is respectively connected to the wedge-shaped blocks at the head and tail ends.

[0014] The push oil cylinder and the brake oil cylinder are both connected to the remote controller.

[0015] The push cylinder and the brake cylinder can be manually controlled by a controller or remotely controlled by a remote controller. The automatic control of the push cylinder and the brake cylinder belongs to the known technology in the art and will not be described in detail here.

[0016] After adopting the above technical solution, the device has the following advantages:

[0017] First, improve efficiency and reduce danger. It changes the traditional method of using the tunnel boring machine to drag the tail of the belt conveyor and the material rack to move forward, reduces the hidden danger of the connecting chain breaking, shortens the time of extending the belt conveyor, and improves work efficiency.

[0018] Second, it reduces the labor intensity of workers. The material rack is moved forward by the tunnel boring machine dragging the tail frame of the belt conveyor forward. If the materials used for production are placed on the tail frame and moved forward randomly, the tunnel boring machine cannot pull the tail frame due to the weight of the materials and the weight of the tail frame itself. The production materials used can only be placed on the side of the tunnel first, and then the materials are placed on the tail frame of the belt conveyor again after the tunnel boring machine drags the tail frame forward a sufficient number of meters. This invisibly increases the labor intensity of the workers. The self-moving material rack is used with the tail frame of the belt conveyor, which is pushed forward by the push cylinder, reducing the labor intensity of the workers and also reducing safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of a belt conveyor tail device supporting a self-moving material rack of the utility model;

[0020] Figure 2 for Figure 1The working panorama of a self-moving material rack supporting a belt conveyor tail device is shown;

[0021] Figure 3 for Figure 1 The structural diagram of the middle brake;

[0022] Figure 4 for Figure 3 A schematic diagram of the structure of the middle brake from another angle;

[0023] Figure 5 for Figure 1 The structural principle diagram of the control system;

[0024] The reference numerals in the figures are as follows:

[0025] 1—wheeled tail frame, 101—wheel body, 2—track, 3—sleeper, 4—brake, 401—wedge block, 402—brake cylinder, 4021—brake piston, 403—brake frame, 4031—frame slot, 4032—card, 5—push cylinder, 6—oil pump, 7—controller, 8—belt tail frame; 9—remote control, 10—material rack. DETAILED DESCRIPTION

[0026] In order to make the present invention more clearly understood, the technical solution of the present invention is described in detail below in conjunction with the accompanying drawings and embodiments.

[0027] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the utility model is a self-moving material rack supporting belt tail device, including a wheeled tail frame 1, a track 2, a sleeper 3, a brake 4, a push cylinder 5, an oil pump 6, a controller 7, and a remote control 9. The track 2 is placed on the sleeper 3, and the wheel body 101 of the wheeled tail frame 1 can be movably placed on the track 2. The brake 4 can be movably placed on the track 2. The wheeled tail frame 1 and the brake 4 are connected through a retractable push cylinder 5. The brake 4 includes a brake cylinder 402, a pair of wedge-shaped blocks 401, and a block track. Under the telescopic action of the brake cylinder 402, the wedge-shaped block 401 slides on the block track and clamps or releases the track 2. The push cylinder 5 and the brake cylinder 402 are both connected to the controller 7.

[0028] Preferably, the block track direction of the wedge-shaped block 401 forms an acute angle with the extension and retraction direction of the brake cylinder 402 .

[0029] Preferably, the brake 4 is provided with a brake frame 403 , and the block track is placed on the brake frame 403 .

[0030] Furthermore, a clamping plate 4032 is detachably provided on the brake frame 403 , and a clamping block track is provided on the clamping plate 4032 .

[0031] The block track can be a convex edge of the card plate 4032, which cooperates with the groove of the wedge-shaped card block 401 to form a relatively slidable track system. The groove can be set on the card plate 4032, and the strip-shaped convex edge can be set on the wedge-shaped card block 401 to form a track system, or the block track can be directly set on the brake frame 403, and the card plate 4032 is omitted. The track system is a well-known technology in this field and will not be described in detail here.

[0032] Preferably, the cylinder body of the brake cylinder 402 is installed on the brake frame 403 , and the retractable brake piston 4021 of the brake cylinder 402 is connected to the wedge-shaped block 401 .

[0033] Furthermore, the cylinder body of the brake oil cylinder 402 is installed at the frame slot 4031 of the brake frame 403 .

[0034] Preferably, the number of the wedge-shaped blocks 401 is four, which are distributed in two pairs. The two pairs of wedge-shaped blocks 401 are distributed at the head and tail ends of the brake 4. The brake cylinder 402 is provided with a brake piston 4021 that can be telescopic in both directions, which is respectively connected to the wedge-shaped blocks 401 at the head and tail ends.

[0035] The push cylinder 5 and the brake cylinder 402 are both connected to the remote controller 9 .

[0036] The push cylinder 5 and the brake cylinder 402 can be manually controlled by the controller 7 or remotely controlled by the remote controller 9. The automatic control of the push cylinder 5 and the brake cylinder 402 is a well-known technology in the art and will not be described in detail here.

[0037] When the device is used, first install all components in place according to the above requirements. The sleepers 3 and the track 2 are installed in place at the bottom, the wheel body 101 of the wheeled tail frame 1 can be movably placed on the track 2, the brake 4 can be movably placed on the track 2, the wheeled tail frame 1 and the brake 4 are connected through a retractable push cylinder 5, the belt tail 8 and the material rack 10 are placed on the wheeled tail frame 1, and an automatic controller can be equipped, and a one-button start operation can be achieved through a remote control 9. Before the rack is pulled underground, the brake 4 is first put into a braking state, specifically, the controller 7 (or remote control 9) is started by one button, and the brake cylinder 402 is controlled to extend and retract, so that the wedge block 401 slides on the block track and clamps the track 2, so that the brake 4 is clamped on the track 2 as a whole, and the wheeled tail frame 1 is pushed forward by the push cylinder 5. After the wheeled tail frame 1 is pushed forward for a fixed number of meters, the brake cylinder 402 is controlled by the controller 7 (or remote control 9) to release the track 2, and the push cylinder 5 is controlled by the controller 7 (or remote control 9) to retract, and the brake 4 is driven to move forward to the set position together, completing an action cycle. The distance of moving forward to complete an action cycle can be set according to the specific situation (for example, 1 meter).

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A belt conveyor tail device for a self-moving material rack, characterized in that: The invention comprises a wheeled tail frame, a track, a sleeper, a brake, a push cylinder, an oil pump, a controller and a remote controller. The track is placed on the sleeper. The wheel body of the wheeled tail frame can be movably placed on the track. The brake can be movably placed on the track. The wheeled tail frame and the brake are connected through a retractable push cylinder. The brake comprises a brake cylinder, a pair of wedge-shaped blocks and a block track. Under the telescopic action of the brake cylinder, the wedge-shaped blocks slide on the block track and clamp or release the track. The push cylinder and the brake cylinder are both connected to the controller.

2. The belt tail device for the self-moving material rack according to claim 1 is characterized in that: The direction of the block track where the wedge-shaped block is located forms an acute angle with the extension and retraction direction of the brake oil cylinder.

3. The belt tail device for the self-moving material rack according to claim 1 is characterized in that: The brake is provided with a brake frame, and the clamping block track is placed on the brake frame.

4. The belt tail device for the self-moving material rack according to claim 3 is characterized in that: The brake frame is detachably provided with a clamping plate, and the clamping plate is provided with a clamping block track.

5. The belt tail device for the self-moving material rack according to claim 4 is characterized in that: The block track is a convex edge of the card plate, and the convex edge cooperates with the groove of the wedge-shaped block to form a track system that can slide relatively.

6. The belt tail device for the self-moving material rack according to claim 3 is characterized in that: The cylinder body of the brake oil cylinder is installed on the brake frame, and the brake piston of the brake oil cylinder is connected with the wedge-shaped clamping block.

7. The belt tail device for the self-moving material rack according to claim 6 is characterized in that: The cylinder body of the brake oil cylinder is installed at the frame clamping groove of the brake frame.

8. The belt tail device for the self-moving material rack according to claim 1 is characterized in that: The number of the wedge-shaped blocks is four, which are distributed in two pairs. The two pairs of wedge-shaped blocks are distributed at the head and tail ends of the brake. The brake cylinder is provided with a brake piston that can be telescopic in both directions, which is connected to the wedge-shaped blocks at the head and tail ends respectively.

9. The belt tail device for the self-moving material rack according to claim 1 is characterized in that: The push oil cylinder and the brake oil cylinder are both connected to the remote controller.